T-shaped structure press-fitting assembly production unit and total production line thereof

Abstract

The utility model discloses a T-shaped structure press-fitting assembly production unit and a total production line thereof. The T-shaped structure press-fitting assembly production unit comprises a first conveying line, a first rotating mechanism, a second conveying line, a first transferring mechanism, a third conveying line, a second rotating mechanism and a fourth conveying line which are sequentially distributed. The first conveying line and the fourth conveying line are arranged in parallel; the second conveying line and the third conveying line are arranged in parallel and distributed side by side. The first conveying line is perpendicular to the second conveying line, and the third conveying line is perpendicular to the fourth conveying line. The first conveying line, the second conveying line, the third conveying line and the fourth conveying line which are sequentially arranged are in a T shape. Through T-shaped distribution, the occupied space is reduced, and the overall production efficiency is improved in cooperation with a main conveying line.

Description

Technical Field

[0001] This utility model relates to the technical field of assembly production lines, and in particular to a T-shaped structure press-fit assembly production unit. Background Technology

[0002] Among the four major series of geared motors, the reducer consists of multiple gears, gear shafts, output shafts, bearings, snap rings, oil seals, housings, etc., together with the motor. The gears, gear shafts, and bearings are combined in an integral housing to form multi-stage reduction. Due to the structure of the integral housing, the reducer is usually assembled using a hot-fitting process. However, the current production unit layout is complex and occupies a large space, resulting in only a small number of production units being able to be arranged in the same space, thereby reducing the overall production efficiency. Summary of the Invention

[0003] To address the aforementioned problems with the existing production unit layout, this paper aims to provide a T-shaped press-fitting assembly production unit and main conveyor line. The T-shaped distribution reduces the space occupied and, in conjunction with the main conveyor line, improves overall production efficiency.

[0004] The specific technical solution is as follows:

[0005] A T-shaped press-fitting assembly production unit includes a first conveyor line, a first rotating mechanism, a second conveyor line, a first transfer mechanism, a third conveyor line, a second rotating mechanism, and a fourth conveyor line arranged sequentially.

[0006] The first conveyor line is arranged parallel to the fourth conveyor line;

[0007] The second conveyor line is arranged parallel to the third conveyor line and is distributed side by side;

[0008] The first conveyor line is arranged perpendicular to the second conveyor line, and the third conveyor line is arranged perpendicular to the fourth conveyor line;

[0009] The first conveyor line, the second conveyor line, the third conveyor line, and the fourth conveyor line are arranged in a T-shape.

[0010] In the aforementioned T-shaped press assembly production unit, a first hydraulic press is provided between the second conveyor line, the first transfer mechanism, and the third conveyor line.

[0011] The aforementioned T-shaped structure press assembly production unit further includes: a lifting mechanism and a second hydraulic press. The lifting mechanism is located at one end of the first conveyor line away from the first rotating mechanism, and the second hydraulic press is located on the side of the lifting mechanism away from the first conveyor line.

[0012] The aforementioned T-shaped structure press-fitting assembly production unit further includes: a second transfer mechanism and a testing machine. The second transfer mechanism is arranged at one end of the fourth conveyor line away from the second rotating mechanism, and the testing machine is arranged on the side of the second transfer mechanism away from the fourth conveyor line.

[0013] In the aforementioned T-shaped press-fitting assembly production unit, a heating mechanism is provided on the side of the third conveyor line.

[0014] In the aforementioned T-shaped press-fitting assembly production unit, tooling frames are provided on the first conveyor line, the second conveyor line, the third conveyor line, and the fourth conveyor line.

[0015] In the aforementioned T-shaped structure press assembly production unit, a third transfer mechanism and a fifth conveyor line are provided between the second conveyor line and the third conveyor line. The fifth conveyor line is located between the second transfer mechanism and the third transfer mechanism, and the first hydraulic press is located between the second conveyor line, the fifth conveyor line, and the third conveyor line.

[0016] The aforementioned T-shaped structure press-fitting assembly production unit is provided with an overhead crane above it.

[0017] A production line, comprising the T-shaped structure press-fitting assembly production unit as described in any one of the above, further comprising: a main conveyor line, the main conveyor line being disposed on the side of the first conveyor line and the fourth conveyor line, and the main conveyor line being parallel to the first conveyor line; a fourth transfer mechanism being provided between the main conveyor line and the lifting mechanism.

[0018] In the aforementioned production line, multiple T-shaped structure press-fitting assembly production units are provided on both sides of the main conveyor line. The multiple T-shaped structure press-fitting assembly production units located on one side of the main conveyor line are arranged at equal intervals along the length of the main conveyor line, and the multiple T-shaped structure press-fitting assembly production units located on both sides of the main conveyor line are arranged symmetrically.

[0019] The positive effects of the above technical solution compared with the existing technology are:

[0020] This invention reduces the space occupied by a T-shaped distribution and, in conjunction with the main conveyor line, improves overall production efficiency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of a T-shaped press-fitting assembly production unit according to the present invention;

[0022] Figure 2 This is a schematic diagram of the overall structure of a main conveyor line according to the present invention;

[0023] In the attached diagram: 1. Main conveyor line; 9. T-shaped structure press assembly production unit; 11. First conveyor line; 12. Second conveyor line; 13. Third conveyor line; 14. Fourth conveyor line; 15. Fifth conveyor line; 21. First rotating mechanism; 22. Second rotating mechanism; 31. First transfer mechanism; 32. Second transfer mechanism; 33. Third transfer mechanism; 34. Fourth transfer mechanism; 41. First hydraulic press; 42. Second hydraulic press; 51. Lifting mechanism; 61. Testing machine; 71. Heating mechanism; 72. Tooling frame; 81. Overhead crane. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.

[0025] like Figure 1 and Figure 2 As shown, a T-shaped structure press-fitting assembly production unit 9 of a preferred embodiment is illustrated, including a first conveyor line 11, a first rotating mechanism 21, a second conveyor line 12, a first transfer mechanism 31, a third conveyor line 13, a second rotating mechanism 22, and a fourth conveyor line 14 arranged in sequence.

[0026] The first conveyor line 11 and the fourth conveyor line 13 are arranged in parallel.

[0027] The second conveyor line 12 and the third conveyor line 13 are arranged in parallel and side by side;

[0028] The first conveyor line 11 is arranged perpendicularly to the second conveyor line 12, and the third conveyor line 13 is arranged perpendicularly to the fourth conveyor line 14;

[0029] The first conveyor line 11, the second conveyor line 12, the third conveyor line 13 and the fourth conveyor line 14 are arranged in a T-shape.

[0030] Furthermore, as a preferred embodiment, a first hydraulic press 41 is provided between the second conveyor line 12, the first transfer mechanism 31 and the third conveyor line 13.

[0031] The first hydraulic press 41 is a gantry-type hydraulic press.

[0032] Furthermore, as a preferred embodiment, the T-structure press assembly production order also includes: a lifting mechanism 51 and a second hydraulic press 42. The lifting mechanism 51 is arranged at one end of the first conveyor line 11 away from the first rotating mechanism 21, and the second hydraulic press 42 is arranged on the side of the lifting mechanism 51 away from the first conveyor line 11.

[0033] The second hydraulic press 42 is a type C hydraulic press.

[0034] Furthermore, as a preferred embodiment, the T-structure press-fit assembly production unit also includes: a second transfer mechanism 32 and a testing machine 61. The second transfer mechanism 32 is arranged at one end of the fourth conveyor line 14 away from the second rotating mechanism 22, and the testing machine 61 is arranged on the side of the second transfer mechanism 32 away from the fourth conveyor line 14.

[0035] Furthermore, as a preferred embodiment, a heating mechanism 71 is provided on the side of the third conveyor line 13.

[0036] Furthermore, as a preferred embodiment, tooling racks 72 are provided on the first conveyor line 11, the second conveyor line 12, the third conveyor line 13 and the fourth conveyor line 14.

[0037] Furthermore, as a preferred embodiment, a third transfer mechanism 33 and a fifth transfer line 15 are provided between the second transfer line 12 and the third transfer line 13. The fifth transfer line 15 is located between the second transfer mechanism 32 and the third transfer mechanism 33, and the first hydraulic press 41 is located between the second transfer line 12, the fifth transfer line 15 and the third transfer line 13.

[0038] Furthermore, as a preferred embodiment, an overhead crane 81 is provided above the T-shaped structure press-fitting assembly production unit.

[0039] The T-shaped workstation layout of this utility model separates materials, is simple and beautiful, has a large space utilization rate, and results in a short driving route for delivery carts and high delivery efficiency.

[0040] The above are merely preferred embodiments of the present invention and are not intended to limit the implementation methods and protection scope of the present invention.

[0041] Based on the above, this utility model also has the following embodiments:

[0042] For further embodiments of this utility model, please refer to... Figure 1 and Figure 2 As shown, a general production line includes at least one T-shaped structure press-fitting assembly production unit, and further includes: a general conveyor line 1, which is located on the side of the first conveyor line 11 and the fourth conveyor line 13, and the general conveyor line 1 is parallel to the first conveyor line 11.

[0043] In a further embodiment of this utility model, a fourth transfer mechanism 34 is provided between the main conveyor line 1 and the lifting mechanism 51.

[0044] In a further embodiment of the present invention, multiple T-shaped structure press-fitting assembly production units 9 are provided on both sides of the main conveyor line 1. The multiple T-shaped structure press-fitting assembly production units 9 located on one side of the main conveyor line 1 are arranged at equal intervals along the length direction of the main conveyor line 1, and the multiple T-shaped structure press-fitting assembly production units 9 located on both sides of the main conveyor line 1 are arranged symmetrically.

[0045] Preferably, at least two T-shaped press-fitting assembly production units 9 are provided on the same side of the main conveyor line 1, and the two T-shaped press-fitting assembly production units 9 located on the same side of the main conveyor line 1 are symmetrically arranged.

[0046] Preferably, each of the T-shaped press-fitting and assembly production units 9, which are symmetrically arranged on both sides of the main conveyor line 1, shares the same overhead crane 81.

[0047] The C-type hydraulic press and the testing machine 61 of this utility model are placed on the left and right sides of the assembly production unit, respectively, so that the two workstations can be used together and the equipment utilization rate is high.

[0048] The press-fitting process of this invention has stable quality, less production cycle waste, and high production efficiency.

[0049] This utility model features a conveyor line operation, which reduces the labor intensity for operators.

[0050] This invention reduces the space occupied by a T-shaped distribution and, in conjunction with the main conveyor line, improves overall production efficiency.

[0051] The above description is only a preferred embodiment of the present utility model and does not limit the implementation method and protection scope of the present utility model. Those skilled in the art should realize that all solutions obtained by equivalent substitutions and obvious changes made based on the description and illustrations of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A T-shaped structure press-fitting assembly production unit, characterized in that, It includes a first conveyor line, a first rotating mechanism, a second conveyor line, a first transfer mechanism, a third conveyor line, a second rotating mechanism, and a fourth conveyor line, which are arranged in sequence. The first conveyor line is arranged parallel to the fourth conveyor line; The second conveyor line is arranged parallel to the third conveyor line and is distributed side by side; The first conveyor line is arranged perpendicular to the second conveyor line, and the third conveyor line is arranged perpendicular to the fourth conveyor line; The first conveyor line, the second conveyor line, the third conveyor line, and the fourth conveyor line are arranged in a T-shape.

2. The T-shaped structure press-fitting assembly production unit according to claim 1, characterized in that, A first hydraulic press is provided between the second conveyor line, the first transfer mechanism and the third conveyor line.

3. The T-shaped structure press-fitting assembly production unit according to claim 2, characterized in that, Also includes: The lifting mechanism is located at one end of the first conveyor line away from the first rotating mechanism, and the second hydraulic press is located on the side of the lifting mechanism away from the first conveyor line.

4. The T-shaped structure press-fitting assembly production unit according to claim 3, characterized in that, Also includes: A second transfer mechanism and a testing machine are provided. The second transfer mechanism is located at one end of the fourth conveyor line away from the second rotating mechanism, and the testing machine is located on the side of the second transfer mechanism away from the fourth conveyor line.

5. The T-shaped structure press-fitting assembly production unit according to claim 1, characterized in that, A heating mechanism is provided on the side of the third conveyor line.

6. The T-shaped structure press-fitting assembly production unit according to claim 1, characterized in that, Tooling racks are provided on the first conveyor line, the second conveyor line, the third conveyor line, and the fourth conveyor line.

7. The T-shaped structure press-fitting assembly production unit according to claim 4, characterized in that, A third transfer mechanism and a fifth conveyor line are also provided between the second conveyor line and the third conveyor line. The fifth conveyor line is located between the second transfer mechanism and the third transfer mechanism. The first hydraulic press is located between the second conveyor line, the fifth conveyor line and the third conveyor line.

8. The T-shaped structure press-fitting assembly production unit according to claim 1, characterized in that, An overhead crane is installed above the T-shaped structure press-fitting and assembly production unit.

9. A complete production line, characterized in that, The T-shaped structure press-fitting assembly production unit, as described in any one of claims 3, 4, and 7, further includes: a main conveyor line, which is located on the side of the first conveyor line and the fourth conveyor line, and is parallel to the first conveyor line; a fourth transfer mechanism is provided between the main conveyor line and the lifting mechanism.

10. The overall production line according to claim 9, characterized in that, Multiple T-shaped press-fit assembly production units are provided on both sides of the main conveyor line. The multiple T-shaped press-fit assembly production units located on one side of the main conveyor line are arranged at equal intervals along the length of the main conveyor line, and the multiple T-shaped press-fit assembly production units located on both sides of the main conveyor line are arranged symmetrically.

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