Surface treatment equipment for secondary processing of rubber compound

By introducing guide rollers, grinding rollers, hydraulic cylinders, drive motors, and cleaning mechanisms into the surface treatment equipment for rubber compound, the problem of poor debris removal has been solved, achieving efficient grinding and cleaning of the surface, and improving the operational flexibility and environmental cleanliness of the equipment.

CN224115842UActive Publication Date: 2026-04-14XINGTAI ZHAO XIN XIANGSU PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing rubber compound surface treatment equipment is ineffective in cleaning and collecting debris during the grinding process, resulting in a dirty and messy working environment. Furthermore, the equipment structure is unreasonable and lacks operational flexibility.

Method used

A cleaning mechanism including a guide roller, a grinding roller, a hydraulic cylinder, a drive motor, a rotating shaft, a transmission belt, and a flexible brush is designed. The hydraulic cylinder drives the grinding roller to make close contact with the surface of the rubber compound, the drive motor drives the grinding roller to rotate, and the rotating roller and the flexible brush sweep away the debris. The magnetic collection shell is used to collect the debris.

Benefits of technology

It achieves efficient grinding and debris removal of the rubber compound surface, maintains a clean working environment, improves operational flexibility and equipment structural rationality, and reduces equipment costs and energy consumption.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224115842U_ABST
    Figure CN224115842U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of rubber compounds, and particularly relates to surface treatment equipment for secondary processing of rubber compounds, which comprises a processing table, a plurality of connecting seats are fixedly mounted at the top of the processing table, a same rotating shaft is rotatably mounted between two corresponding connecting seats, a guide roller for guiding the rubber compounds is fixedly mounted on the rotating shaft, and the guide roller is fixedly mounted on the processing table. A U-shaped frame is fixedly mounted at the top of the machining table, the same U-shaped plate is slidably mounted on the inner walls of the front side and the rear side of the U-shaped frame, driving shafts are rotatably mounted on the inner walls of the front side and the rear side of the U-shaped plate, and polishing rollers are fixedly mounted on the driving shafts. The rubber compound grinding device is reasonable in design, the hydraulic cylinder and the driving motor are matched with the grinding roller to grind the surface of rubber compound, the driving bevel gear and the driven bevel gear are used for driving a flexible brush of the cleaning mechanism to sweep chippings, and the chippings are collected through the collecting shell; the grinding device is reasonable in structure, convenient to operate and capable of effectively grinding and cleaning chippings so as to improve the working efficiency and the machining quality.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of rubber compounding technology, and in particular to a surface treatment device for secondary processing of rubber compounds. Background Technology

[0002] Rubber compound is made by mixing rubber compounding agents and raw rubber. After the rubber compound is formed, it often needs to be processed again, among which surface treatment is an important step.

[0003] Existing surface treatment equipment for rubber compounds is ineffective in cleaning and collecting debris generated during the grinding process, which can easily lead to a dirty working environment, affecting the quality of subsequent processing. Furthermore, the equipment has an unreasonable structure and poor operational flexibility. Therefore, we propose a surface treatment equipment for the secondary processing of rubber compounds to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a surface treatment device for the secondary processing of rubber compounds.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A surface treatment device for secondary processing of rubber compound includes a processing table. Multiple connecting seats are fixedly installed on the top of the processing table. A common rotating shaft is rotatably mounted between corresponding two connecting seats. A guide roller for guiding the rubber compound is fixedly mounted on the rotating shaft. A U-shaped frame is fixedly installed on the top of the processing table. A U-shaped plate is slidably mounted on the front and rear inner walls of the U-shaped frame. A drive shaft is rotatably mounted on the front and rear inner walls of the U-shaped plate, and a grinding roller is fixedly mounted on the drive shaft. A fixing plate is fixedly mounted on one side of the U-shaped plate, and a housing is fixedly mounted on one side of the fixing plate. A cleaning mechanism is provided inside the housing.

[0007] Preferably, a rectangular hole is provided on the rear inner wall of the U-shaped frame, a protective shell is fixedly installed on the rear side of the U-shaped plate, the protective shell passes through the rectangular hole, a drive motor is fixedly installed on the rear side of the protective shell, and the output shaft of the drive motor is fixedly connected to the drive shaft.

[0008] Preferably, two guide seats are fixedly installed on the top of the U-shaped plate, and two guide holes are opened on the top of the U-shaped frame, with the guide seats slidably connected to the corresponding guide holes.

[0009] Preferably, a hydraulic cylinder is fixedly installed on the top of the U-shaped frame, and the output shaft of the hydraulic cylinder is fixedly installed on the U-shaped plate.

[0010] Preferably, the cleaning mechanism includes a rotating shaft, rotating rollers, a transmission belt, and a flexible brush. The rotating shaft is rotatably mounted on the inner walls of both sides of the housing. The rotating rollers are fixedly sleeved on the rotating shaft. The same transmission belt is driven and sleeved on the two rotating rollers. The flexible brush is installed on the outer surface of the transmission belt.

[0011] Preferably, one end of the rear rotating shaft of the two rotating shafts is fixedly mounted with a linkage shaft, and a transmission mechanism is provided between the linkage shaft and the drive shaft.

[0012] Preferably, the transmission mechanism includes a driving bevel gear and a driven bevel gear. The driving bevel gear is fixedly mounted on the drive shaft, and the driven bevel gear is fixedly mounted on the linkage shaft, and the driving bevel gear meshes with the driven bevel gear.

[0013] Preferably, the top of the processing table has a placement slot with one side open, a collection shell is placed in the placement slot, a magnet is installed on the collection shell, and the magnet can be attracted to the inner wall of the placement slot.

[0014] The beneficial effects of this utility model are:

[0015] 1. When the formed rubber compound passes through two guide rollers, the hydraulic cylinder can move the U-shaped plate and the grinding roller in the vertical direction, so that the grinding roller can make close contact with the surface of the rubber compound. By starting the drive motor, the drive motor can drive the grinding roller to rotate through the drive shaft. The rotation of the grinding roller can achieve the purpose of grinding the surface of the rubber compound.

[0016] 2. Through the cooperation of the driving bevel gear, the driven bevel gear, and the linkage shaft, the linkage shaft can drive the rotating shaft and the rotating roller to rotate. The rotating roller can drive the transmission belt and the flexible brush to rotate. The rotating flexible brush can sweep the debris from the grinding of the compound rubber surface towards the collection shell, thus achieving the purpose of cleaning and collecting the debris. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of a surface treatment device for secondary processing of rubber compound proposed in this utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of a surface treatment device for secondary processing of rubber compound proposed in this utility model from another perspective.

[0019] Figure 3 This is a partial three-dimensional structural diagram of a surface treatment device for secondary processing of rubber compound proposed in this utility model;

[0020] Figure 4 This is a schematic diagram of part A of a surface treatment device for secondary processing of rubber compound proposed in this utility model.

[0021] In the diagram: 101, processing table; 102, connecting seat; 103, rotating shaft; 104, guide roller; 105, placement groove; 106, collection shell; 201, U-shaped frame; 202, U-shaped plate; 203, drive shaft; 204, grinding roller; 205, guide seat; 206, hydraulic cylinder; 301, fixing plate; 302, shell; 401, rectangular hole; 402, protective shell; 403, drive motor; 501, rotating shaft; 502, rotating roller; 503, transmission belt; 504, flexible brush; 601, driving bevel gear; 602, linkage shaft; 603, driven bevel gear. Detailed Implementation

[0022] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0023] This application discloses a surface treatment device for secondary processing of rubber compound.

[0024] Reference Figure 1-4 A surface treatment device for secondary processing of rubber compound includes a processing table 101. Multiple connecting seats 102 are fixedly installed on the top of the processing table 101. A common rotating shaft 103 is rotatably installed between corresponding connecting seats 102. A guide roller 104 for guiding the rubber compound is fixedly installed on the rotating shaft 103. A U-shaped frame 201 is fixedly installed on the top of the processing table 101. A U-shaped plate 202 is slidably installed on the front and rear inner walls of the U-shaped frame 201. A drive shaft 203 is rotatably installed on the front and rear inner walls of the U-shaped plate 202, and a grinding roller 204 is fixedly installed on the drive shaft 203. A fixing plate 301 is fixedly installed on one side of the U-shaped plate 202, and a housing 302 is fixedly installed on one side of the fixing plate 301. A cleaning mechanism is provided inside the housing 302.

[0025] In this embodiment, a rectangular hole 401 is provided on the rear inner wall of the U-shaped frame 201. A protective shell 402 is fixedly installed on the rear side of the U-shaped plate 202, and the protective shell 402 passes through the rectangular hole 401. A drive motor 403 is fixedly installed on the rear side of the protective shell 402, and the output shaft of the drive motor 403 is fixedly connected to the drive shaft 203. This design not only provides a stable mounting position for the drive motor 403.

[0026] In this embodiment, two guide seats 205 are fixedly installed on the top of the U-shaped plate 202, and two guide holes are opened on the top of the U-shaped frame 201. The guide seats 205 are slidably connected to the corresponding guide holes. A hydraulic cylinder 206 is fixedly installed on the top of the U-shaped frame 201, and the output shaft of the hydraulic cylinder 206 is fixedly installed on the U-shaped plate 202. This structure allows the guide seats 205 to slide within the guide holes when the hydraulic cylinder 206 drives the U-shaped plate 202 to move, effectively ensuring the stability and accuracy of the movement of the U-shaped plate 202. This allows the grinding roller 204 to accurately contact the surface of the compound rubber, improving the grinding quality.

[0027] In this embodiment, the cleaning mechanism includes a rotating shaft 501, rotating rollers 502, a transmission belt 503, and a flexible brush 504. The rotating shaft 501 is rotatably mounted on the inner walls of both sides of the housing 302. The rotating rollers 502 are fixedly sleeved on the rotating shaft 501, and the same transmission belt 503 is driven and sleeved on the two rotating rollers 502. The flexible brush 504 is installed on the outer surface of the transmission belt 503. This cleaning mechanism can operate synchronously with the grinding work. The flexible brush 504 can effectively clean the debris generated during the grinding of the compound rubber surface, prevent the debris from accumulating and affecting subsequent processing, and maintain a clean working environment.

[0028] In this embodiment, a linkage shaft 602 is fixedly installed at one end of the rear rotating shaft 501. A transmission mechanism is provided between the linkage shaft 602 and the drive shaft 203. The transmission mechanism includes a driving bevel gear 601 and a driven bevel gear 603. The driving bevel gear 601 is fixedly installed on the drive shaft 203, and the driven bevel gear 603 is fixedly installed on the linkage shaft 602. The driving bevel gear 601 and the driven bevel gear 603 mesh with each other. This transmission mechanism enables power transmission between the drive shaft 203 and the linkage shaft 602, allowing the cleaning mechanism to operate with the driving power of the grinding roller 204 without the need for an additional power source, thus reducing equipment costs and energy consumption.

[0029] In this embodiment, the top of the processing table 101 has a placement groove 105 with one side open. A collection shell 106 is placed in the placement groove 105, and a magnet is installed on the collection shell 106, which can be attracted to the inner wall of the placement groove 105. The collection shell 106 facilitates the centralized collection of debris swept by the cleaning mechanism, while the attraction of the magnet ensures the stability of the collection shell 106 in the placement groove 105, preventing the collection shell 106 from shaking or shifting during equipment operation, and facilitating the subsequent unified processing of debris.

[0030] In this invention, when the formed rubber compound passes through two guide rollers 104, the hydraulic cylinder 206 is activated. The hydraulic cylinder 206, through its output shaft, moves the U-shaped plate 202 and the grinding roller 204 vertically, allowing the grinding roller 204 to make close contact with the surface of the rubber compound. The drive motor 403 is activated, and through its drive shaft 203, it rotates the grinding roller 204. The rotation of the grinding roller 204 achieves the purpose of grinding the surface of the rubber compound. With the drive bevel gear 601 and the driven bevel gear 603, the rotation of the drive shaft 203 drives the linkage shaft 602 to rotate. The linkage shaft 602 drives the rotating shaft 501 and the rotating roller 502 to rotate. The rotating roller 502 drives the transmission belt 503 and the flexible brush 504 to rotate. The rotating flexible brush 504 sweeps the grinding debris from the surface of the rubber compound toward the collection shell 106, achieving the purpose of cleaning and collecting the debris.

[0031] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A surface treatment device for secondary processing of rubber compounds, characterized in that, The equipment includes a processing table (101), on the top of which a plurality of connecting seats (102) are fixedly installed. A common rotating shaft (103) is rotatably installed between two corresponding connecting seats (102). A guide roller (104) for guiding the compound is fixedly installed on the rotating shaft (103). A U-shaped frame (201) is fixedly installed on the top of the processing table (101). The same U-shaped plate (202) is slidably installed on the front and rear inner walls of the U-shaped frame (201). A drive shaft (203) is rotatably installed on the front and rear inner walls of the U-shaped plate (202), and a grinding roller (204) is fixedly installed on the drive shaft (203). A fixing plate (301) is fixedly installed on one side of the U-shaped plate (202), and a housing (302) is fixedly installed on one side of the fixing plate (301). A cleaning mechanism is provided inside the housing (302).

2. The surface treatment equipment for secondary processing of rubber compound according to claim 1, characterized in that, A rectangular hole (401) is provided on the inner rear wall of the U-shaped frame (201). A protective shell (402) is fixedly installed on the rear side of the U-shaped plate (202). The protective shell (402) passes through the rectangular hole (401). A drive motor (403) is fixedly installed on the rear side of the protective shell (402), and the output shaft of the drive motor (403) is fixedly connected to the drive shaft (203).

3. The surface treatment equipment for secondary processing of rubber compound according to claim 1, characterized in that, Two guide seats (205) are fixedly installed on the top of the U-shaped plate (202), and two guide holes are opened on the top of the U-shaped frame (201), and the guide seats (205) are slidably connected to the corresponding guide holes.

4. The surface treatment equipment for secondary processing of rubber compound according to claim 1, characterized in that, A hydraulic cylinder (206) is fixedly installed on the top of the U-shaped frame (201), and the output shaft of the hydraulic cylinder (206) is fixedly installed on the U-shaped plate (202).

5. The surface treatment equipment for secondary processing of rubber compound according to claim 1, characterized in that, The cleaning mechanism includes a rotating shaft (501), a rotating roller (502), a transmission belt (503), and a flexible brush (504). The rotating shaft (501) is rotatably mounted on the inner walls of both sides of the housing (302). The rotating roller (502) is fixedly sleeved on the rotating shaft (501). The same transmission belt (503) is driven on the two rotating rollers (502). The flexible brush (504) is installed on the outer surface of the transmission belt (503).

6. The surface treatment equipment for secondary processing of rubber compound according to claim 5, characterized in that, One end of the rear rotating shaft (501) of the two rotating shafts (501) is fixedly mounted with a linkage shaft (602), and a transmission mechanism is provided between the linkage shaft (602) and the drive shaft (203).

7. A surface treatment device for secondary processing of rubber compound according to claim 6, characterized in that, The transmission mechanism includes a driving bevel gear (601) and a driven bevel gear (603). The driving bevel gear (601) is fixedly mounted on the driving shaft (203), and the driven bevel gear (603) is fixedly mounted on the linkage shaft (602). The driving bevel gear (601) and the driven bevel gear (603) mesh with each other.

8. The surface treatment equipment for secondary processing of rubber compound according to claim 1, characterized in that, The processing table (101) has a placement slot (105) with one side open on the top. A collection shell (106) is placed in the placement slot (105). A magnet is installed on the collection shell (106) and the magnet can be attracted to the inner wall of the placement slot (105).