Concrete block autoclaved curing device

Abstract

The utility model discloses a concrete block autoclave curing device which comprises an autoclave tank body, a loading vehicle and a loading platform formed by pouring concrete, an inner track is arranged in the autoclave tank body, and an outer track is arranged on the loading platform in the extending direction corresponding to the inner track; the feeding and discharging mechanism comprises a tractor arranged on the outer track, a connecting piece arranged on the tractor and a power assembly used for driving the tractor to move, the connecting piece is connected with the tractor through a deep assembly, and the deep assembly can adjust the relative position of the connecting piece and the tractor. The loading and unloading mechanism is arranged, the winch is used for driving the tractor to move on the track, automatic traction of the loading vehicle is achieved, manual assistance is not needed, and the efficiency of the loading vehicle entering and exiting the still kettle is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of building material production equipment technology, specifically a concrete block autoclaving device. Background Technology

[0002] Concrete blocks are a common building material widely used in the construction industry. Autoclaving is a crucial process for improving their strength and durability. Currently, while commercially available autoclaving systems for concrete blocks can meet basic curing requirements, they have many shortcomings in practical use.

[0003] In existing equipment, the operation of loading vehicles entering and exiting the autoclave is relatively complex, lacking an efficient and stable loading and unloading mechanism. Traditional loading and unloading methods often rely on manual assistance, which is not only inefficient and increases labor costs, but also prone to inaccurate positioning during operation, leading to difficulties in docking the loading vehicle with the autoclave and affecting the smoothness of the overall maintenance process. Summary of the Invention

[0004] To address the shortcomings mentioned in the background art, the purpose of this utility model is to provide a concrete block autoclaving device. By setting up a loading and unloading mechanism, a winch is used to drive a tractor to move on the track, thereby achieving automatic traction of the loading vehicle without manual assistance, which greatly improves the efficiency of the loading vehicle entering and exiting the autoclave.

[0005] The objective of this utility model can be achieved through the following technical solutions:

[0006] An autoclaving device for concrete blocks includes:

[0007] The autoclave tank, the loading vehicle, and the loading platform made of concrete are provided. The autoclave tank is provided with an internal track, and the loading platform is provided with an external track in the extension direction corresponding to the internal track.

[0008] The loading and unloading mechanism includes a tractor mounted on an outer rail, a connector mounted on the tractor, and a power assembly for moving the tractor. The connector is connected to the tractor via a penetration assembly, which can adjust the relative position between the connector and the tractor.

[0009] More preferably, both the loading vehicle and the tractor are equipped with rollers at their bottoms, the loading vehicle is symmetrically equipped with guide wheels at its bottom, and the autoclave tank is symmetrically equipped with guide grooves that cooperate with the guide wheels inside.

[0010] More preferably, the connector includes a connecting base and a fixing stud. The connecting base is symmetrically fixedly connected to a connecting plate on the side near the autoclave tank. The connecting plate has an axially extending connecting hole. The fixing stud slides through the connecting hole. A connecting ring is fixedly connected to the loading vehicle. When the loading vehicle is towed, the connecting ring is clamped between the two connecting plates and the fixing stud can slide through the connecting ring to achieve a detachable connection.

[0011] More preferably, the penetration assembly includes two parallel guide rods and a hydraulic cylinder fixedly mounted on the tractor. One end of the guide rod is fixedly connected to the connecting base, and the other end of the guide rod slides through the tractor. The output end of the hydraulic cylinder is fixedly connected to the connecting base to drive the connector to move axially along the guide rod.

[0012] More preferably, the power assembly includes a driven roller and a winch fixedly mounted on the loading platform. The driven roller is rotatably disposed at one end of the outer track near the autoclave tank, and the winch is located at the other end of the outer track away from the autoclave tank. A traction rope is wound between the winch drum and the driven roller, and a connecting block is fixedly connected to the traction rope. The connecting block is fixedly mounted on the bottom of the tractor vehicle.

[0013] More preferably, the loading platform has two parallel sliding rods symmetrically arranged, and the sliding rods slide through the connecting block.

[0014] The beneficial effects of this utility model are:

[0015] 1. This utility model, by setting up a loading and unloading mechanism, uses a winch to drive the tractor to move on the track, thereby realizing automatic traction of the loading vehicle without manual assistance, which greatly improves the efficiency of the loading vehicle entering and exiting the autoclave.

[0016] 2. The guide wheels at the bottom of the loading vehicle of this utility model cooperate with the guide groove inside the autoclave tank, and the insertion component pushes the loading vehicle completely into and pulls it out of the autoclave tank, effectively ensuring the accurate docking of the loading vehicle and the autoclave, and avoiding the impact on the smoothness of the maintenance process due to docking difficulties. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the autoclave tank structure in this utility model;

[0020] Figure 3 This is a schematic diagram of the loading and unloading mechanism in this utility model;

[0021] Figure 4 This is a schematic diagram of the tractor structure in this utility model.

[0022] In the picture:

[0023] 1. Autoclave tank; 2. Loader; 3. Loading platform; 4. Inner track; 5. Outer track; 6. Tractor; 7. Connector; 8. Power unit; 9. Deep insertion unit; 10. Roller; 11. Guide wheel; 12. Guide groove; 13. Connecting base; 14. Fixing stud; 15. Connecting plate; 16. Connecting hole; 17. Connecting ring; 18. Guide rod; 19. Hydraulic cylinder; 20. Driven roller; 21. Winch; 22. Traction rope; 23. Connecting block; 24. Slide bar. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0026] like Figure 1-4 As shown, a concrete block autoclaving device includes:

[0027] The autoclave tank 1, the loading vehicle 2, and the loading platform 3 made of concrete are provided. The autoclave tank 1 is equipped with an inner track 4, which provides guidance and support for the loading vehicle 2 to enter the autoclave and ensures that the loading vehicle 2 can accurately reach the curing position. The loading platform 3 is equipped with an outer track 5 in the extension direction corresponding to the inner track 4, which connects with the inner track 4 and provides transition and support for the loading vehicle 2 to enter the autoclave from the outside.

[0028] The loading and unloading mechanism includes a tractor 6 mounted on an outer rail 5, a connector 7 mounted on the tractor 6, and a power assembly 8 for moving the tractor 6. The connector 7 is connected to the tractor 6 via a penetration assembly 9, which can adjust the relative position between the connector 7 and the tractor 6.

[0029] Both the loading vehicle 2 and the tractor 6 are equipped with rollers 10 at the bottom to facilitate movement on the track. The bottom of the loading vehicle 2 is symmetrically equipped with guide wheels 11, and the interior of the autoclave tank 1 is symmetrically equipped with guide grooves 12 that cooperate with the guide wheels 11, further ensuring the stability and accuracy of the loading vehicle 2 when entering and exiting the autoclave.

[0030] The connector 7 includes a connecting base 13 and a fixing stud 14. A connecting plate 15 is symmetrically fixedly connected to the side of the connecting base 13 near the autoclave tank 1. An axially extending connecting hole 16 is opened on the connecting plate 15. The fixing stud 14 slides through the connecting hole 16. A connecting ring 17 is fixedly connected to the loading vehicle 2. When the loading vehicle 2 is towed, the connecting ring 17 is clamped between the two connecting plates 15 and the fixing stud 14 can slide through the connecting ring 17 to achieve a detachable connection.

[0031] The deep component 9 includes two parallel guide rods 18 and a hydraulic cylinder 19 fixedly mounted on the tractor 6. One end of the guide rod 18 is fixedly connected to the connecting base 13, and the other end of the guide rod 18 slides through the tractor 6. The output end of the hydraulic cylinder 19 is fixedly connected to the connecting base 13 to drive the connecting member 7 to move axially along the guide rod 18.

[0032] The power assembly 8 includes a driven roller 20 and a winch 21 fixedly mounted on the loading platform 3. The driven roller 20 is rotatably positioned at one end of the outer track 5 near the autoclave tank 1, while the winch 21 is located at the other end of the outer track 5 away from the autoclave tank 1. A traction rope 22 is wound between the drum of the winch 21 and the driven roller 20, and a connecting block 23 is fixedly connected to the traction rope 22. The connecting block 23 is fixedly mounted on the bottom of the tractor 6. The winch 21 moves the connecting block 23 and the tractor 6 on the track by winding and unwinding the traction rope 22 through its drum, thereby tractioning the loading vehicle 2.

[0033] Two parallel sliding rods 24 are symmetrically arranged on the loading platform 3, and the sliding rods 24 slide through the connecting block 23.

[0034] Workflow

[0035] (a) Loading vehicle 2 loading materials

[0036] The concrete blocks to be cured are loaded onto loader 2.

[0037] (ii) Connecting the loader 2 and the tractor 6

[0038] Start the winch 21 to move the tractor 6 to a position close to the loader 2.

[0039] Bring the connecting plate 15 on the connecting base 13 close to the connecting ring 17 on the loading vehicle 2.

[0040] The fixing bolt 14 is slid through the connecting hole 16 on the connecting plate 15 and the connecting ring 17 on the loading vehicle 2 to achieve the connection between the tractor 6 and the loading vehicle 2.

[0041] (iii) Loading vehicle 2 enters the autoclave

[0042] Start the winch 21, the drum winds up the traction rope 22, and the traction rope 22 drives the traction vehicle 6 to move on the outer track 5 toward the autoclave tank 1 through the connecting block 23.

[0043] The tractor 6 moves the loader 2 together with the connector 7. The rollers 10 at the bottom of the loader 2 roll along the outer track 5, and the guide wheels 11 slide along the guide groove 12 to ensure that the loader 2 accurately enters the autoclave tank 1.

[0044] When the tractor 6 moves to the limit position close to the tank, the winch 21 stops operating the hydraulic cylinder 19, the position of the connector 7 is adjusted by the insertion component 9, the hydraulic cylinder 19 is started to drive the connector 7 to move axially along the guide rod 18, so that the connecting base 13 is inserted into the tank, and then the loader 2 is completely sent into the tank, and then the restriction on the connecting ring 17 is broken.

[0045] (iv) Steam curing

[0046] Close the door of autoclave tank 1 and perform autoclaving on the concrete blocks.

[0047] (v) Loader 2 drives out of the autoclave

[0048] After maintenance is completed, open the door of the autoclave tank 1, start the hydraulic cylinder 19 again, insert the connecting base 13 into the tank, and then bring the connecting plate 15 on the connecting base 13 close to the connecting ring 17 on the loading vehicle 2.

[0049] The fixing bolt 14 is slid through the connecting hole 16 on the connecting plate 15 and the connecting ring 17 on the loading vehicle 2 to achieve the connection between the tractor 6 and the loading vehicle 2.

[0050] Start the winch 21, the drum unwinds the traction rope 22, and the traction rope 22 drives the traction vehicle 6 to move away from the autoclave tank 1 on the outer track 5 through the connecting block 23.

[0051] The tractor 6 drives the loader 2 to move together through the connector 7. The rollers 10 at the bottom of the loader 2 roll along the inner track 4 and the outer track 5, and the guide wheel 11 slides along the guide groove 12, so that the loader 2 can smoothly drive out of the autoclave tank 1.

[0052] (vi) Separating the loading vehicle 2 and the tractor 6

[0053] Once the loader 2 has moved to the appropriate position, stop the winch 21.

[0054] Pull out the fixing bolt 14 to separate the connecting ring 17 from the connecting plate 15, thereby separating the tractor 6 from the loader 2.

[0055] Operate the hydraulic cylinder 19 to adjust the position of the connector 7 by inserting it into the component 9, so that the connecting base 13 is away from the loader 2.

[0056] (vii) Unloading concrete blocks

[0057] The cured concrete blocks are unloaded from loader 2.

[0058] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0059] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A device for autoclaving concrete blocks, characterized in that, include: The autoclave tank (1), the loading vehicle (2) and the loading platform (3) made of concrete are provided. The autoclave tank (1) is provided with an inner track (4), and the loading platform (3) is provided with an outer track (5) in the extension direction corresponding to the inner track (4). The loading and unloading mechanism includes a tractor (6) mounted on an outer track (5), a connector (7) mounted on the tractor (6), and a power assembly (8) for moving the tractor (6). The connector (7) is connected to the tractor (6) via a penetration assembly (9), which can adjust the relative position of the connector (7) and the tractor (6).

2. The autoclaving device for concrete blocks according to claim 1, characterized in that, The bottom of the loading vehicle (2) and the tractor (6) are both equipped with rollers (10). The bottom of the loading vehicle (2) is symmetrically equipped with guide wheels (11). The interior of the autoclave tank (1) is symmetrically equipped with guide grooves (12) that cooperate with the guide wheels (11).

3. The autoclaving device for concrete blocks according to claim 1, characterized in that, The connector (7) includes a connecting base (13) and a fixing stud (14). The connecting base (13) is symmetrically fixedly connected to a connecting plate (15) on one side near the autoclave tank (1). The connecting plate (15) has an axially extending connecting hole (16). The fixing stud (14) slides through the connecting hole (16). The loading vehicle (2) is fixedly connected to a connecting ring (17). When the loading vehicle (2) is towed, the connecting ring (17) is clamped between the two connecting plates (15) and the fixing stud (14) slides through the connecting ring (17) to achieve a detachable connection.

4. The autoclaving device for concrete blocks according to claim 3, characterized in that, The in-depth component (9) includes two parallel guide rods (18) and a hydraulic cylinder (19) fixedly mounted on the tractor (6). One end of the guide rod (18) is fixedly connected to the connecting base (13), and the other end of the guide rod (18) slides through the tractor (6). The output end of the hydraulic cylinder (19) is fixedly connected to the connecting base (13) to drive the connector (7) to move axially along the guide rod (18).

5. The autoclaving device for concrete blocks according to claim 4, characterized in that, The power assembly (8) includes a driven roller (20) and a winch (21) fixedly installed on the loading platform (3). The driven roller (20) is rotatably positioned at one end of the outer track (5) near the autoclave tank (1). The winch (21) is located at one end of the outer track (5) away from the autoclave tank (1). A traction rope (22) is wound between the drum of the winch (21) and the driven roller (20). A connecting block (23) is fixedly connected to the traction rope (22). The connecting block (23) is fixedly installed at the bottom of the tractor (6).

6. The autoclaving device for concrete blocks according to claim 5, characterized in that, Two parallel sliding rods (24) are symmetrically arranged on the loading platform (3), and the sliding rods (24) slide through the connecting block (23).

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