Fermentation bin

By combining the design of the frame, lid, and fixing components, the problem of the fermentation chamber lid being heavy and labor-intensive was solved, achieving convenient opening and closing and wall protection.

CN224118979UActive Publication Date: 2026-04-14KWEICHOW MOUTAI COMPANY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
KWEICHOW MOUTAI COMPANY
Filing Date
2025-04-16
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

The existing fermentation chamber lid is heavy and labor-intensive, and it is easy to damage the walls during the process of discarding the starter culture.

Method used

A fermentation chamber was designed, including a frame, a cover, and a fixing component. The cover is connected to the fixing component, which consists of the frame and a base plate fixing component, by a rotatable connection, so as to achieve convenient opening and closing and reduce impact on the wall.

Benefits of technology

It reduces the operator's workload, protects the wall from damage, and improves the ease of operation, thus enhancing both convenience and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a fermentation bin which is provided with a hole close to a wall. The fermentation bin comprises a frame body, a cover body and a fixing assembly; the frame body is arranged at the hole, and a first step part sinks on the frame body; the cover body is located in the inner cavity of the frame body and located at the first step part so that the cover body can be flush with the surface of the hole, the side, facing the wall, of the cover body is rotationally connected with the frame body, and the cover body is provided with a handle; the fixing assembly is arranged on a wall and comprises a bottom plate, an adjusting piece and a fixing piece, the bottom plate is fixed to the wall, and the adjusting piece penetrates through the fixing piece to be in threaded connection with the bottom plate. In the first state, the cover body is located at the first step part, and the hole is closed; in the second state, the cover body rotates relative to the frame body, the cover body abuts against the bottom plate, the adjusting piece is rotated to enable the cover body to be located between the bottom plate and the fixing piece, so that the hole is opened, and impact of the curved block on the wall is reduced. The wall body can be protected while the convenience of opening the cover body by a worker can be improved.
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Description

Technical Field

[0001] This application relates to the field of koji making, and in particular to a fermentation chamber. Background Technology

[0002] During the production process in the koji-making workshop, in the process of koji making and dismantling, the cover at the entrance of the fermentation chamber tunnel needs to be removed so that the entrance can be opened to discard the koji. The current cover is a single movable iron plate weighing 17.4KG, which is difficult for employees to lift. In addition, during the process of discarding the koji, the koji pieces are prone to rolling onto the wall, thus damaging the wall. Utility Model Content

[0003] Based on this, a fermentation chamber is provided that can improve the convenience for employees to open the lid while protecting the walls.

[0004] To address this, this application provides a fermentation chamber with an opening near a wall. The fermentation chamber includes: a frame disposed at the opening, the frame having a first stepped portion; a cover located within the frame and at the first stepped portion, such that the cover is flush with the surface of the opening, the side of the cover facing the wall being rotatably connected to the frame, and the cover having a handle; and a fixing assembly disposed on the wall, the fixing assembly including a base plate, an adjusting member, and a fixing member, the base plate being fixed to the wall, and the adjusting member passing through the fixing member and threadedly connected to the base plate. In a first state, the cover is located at the first stepped portion, and the opening is closed. In a second state, the cover rotates relative to the frame, the cover abuts against the base plate, and the adjusting member is rotated to position the cover between the base plate and the fixing member, thereby opening the opening and reducing the impact of the curved block on the wall.

[0005] In one embodiment, the fastener includes an abutting portion and a locking portion connected to each other. The abutting portion is used to abut against the base plate, the adjusting member passes through the abutting portion and is threadedly connected to the base plate, and the locking portion is spaced apart from the base plate to lock the cover.

[0006] In one embodiment, the handle is located on the side of the cover away from the wall, the handle is rotatably connected to the cover, and the handle is fitted against the cover.

[0007] In one embodiment, the opening is recessed with a second step, the frame is located at the second step, and the first step is higher than the second step.

[0008] In one embodiment, the cross-section of the first step portion is shaped like an "U".

[0009] In one embodiment, a grid frame is further included, which is located within the frame and abuts against the second step portion, the height of which is lower than or flush with the first step portion.

[0010] In one embodiment, the mesh frame includes: a support frame including a horizontal portion and a vertical portion connected to each other; and a breathable mesh located in the support frame, the breathable mesh being located below the horizontal portion and the periphery of the breathable mesh being connected to the horizontal portion.

[0011] In one embodiment, the mesh frame further includes reinforcing ribs located below the breathable mesh and connected to the vertical portion.

[0012] In one embodiment, a plurality of reinforcing ribs are provided, and the plurality of reinforcing ribs are spaced apart along the length and / or width direction of the breathable mesh.

[0013] In one embodiment, the wall is also provided with markings.

[0014] According to the embodiments of this application, a fermentation chamber is provided with an opening near a wall. The fermentation chamber includes a frame, a cover, and a fixing component. The frame is located at the opening and has a first stepped portion. The cover is located inside the frame and at the first stepped portion, so that the cover is flush with the surface of the opening. The side of the cover facing the wall is rotatably connected to the frame, and the cover is provided with a handle. The fixing component is located on the wall and includes a base plate, an adjusting member, and a fixing member. The base plate is fixed to the wall, and the adjusting member passes through the fixing member and is threadedly connected to the base plate. In a first state, the cover is located at the first stepped portion, and the opening is closed. In a second state, the cover rotates relative to the frame, and the cover abuts against the base plate. The adjusting member is rotated so that the cover is located between the base plate and the fixing member, so that the opening is opened and the impact of the curved block on the wall is reduced. When loading yeast blocks into the fermentation chamber, the operator holds the handle and rotates the lid to make it contact the wall. The operator then rotates the adjusting mechanism to clamp the lid between the fixing component and the base plate. Further rotation of the adjusting mechanism increases the stability of the lid clamped between the fixing component and the base plate, preventing the lid from tipping over. At this point, the trolley containing the yeast blocks can be moved to the opening. The trolley is tilted, allowing the yeast blocks to enter the opening. Due to inertia, the yeast blocks will collide with the lid during entry, which protects the wall and prevents damage. Attached Figure Description

[0015] Figure 1 This illustration shows a top view of a fermentation chamber provided in an embodiment of this application;

[0016] Figure 2 This illustration shows a cross-sectional view of a fermentation chamber provided in an embodiment of this application;

[0017] Figure 3 This illustration shows a top view of a grid frame provided in an embodiment of this application;

[0018] Figure 4 This is a cross-sectional view of a grid frame provided in an embodiment of this application.

[0019] Explanation of reference numerals in the attached figures:

[0020] 1. Opening; 11. Second step; 2. Wall; 21. Sign; 3. Frame; 31. First step; 4. Cover; 41. Handle; 5. Fixing component; 51. Base plate; 52. Adjusting component; 53. Fixing component; 531. Abutment part; 532. Engaging part; 6. Grid frame; 61. Support frame; 611. Horizontal part; 612. Vertical part; 62. Breathable mesh; 63. Reinforcing rib. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.

[0022] It should be noted that the illustrations provided in this embodiment are only schematic representations of the basic concept of this utility model. Therefore, the drawings only show the components related to this utility model and are not drawn according to the actual number, shape and size of the components. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0023] The structures, proportions, sizes, etc., illustrated in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0024] The orientations or positional relationships indicated by terms such as "upper," "lower," "left," "right," "middle," "longitudinal," "transverse," "horizontal," "inner," "outer," "radial," and "circumferential" used in this specification are based on the orientations or positional relationships shown in the accompanying drawings and are only for the purpose of simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0025] During the production process in the koji-making workshop, in the process of koji making and dismantling, the cover at the entrance of the fermentation chamber tunnel needs to be removed so that the entrance can be opened to discard the koji. The current cover is a single movable iron plate weighing 17.4KG, which is difficult for employees to lift. In addition, during the process of discarding the koji, the koji pieces are prone to rolling onto the wall, thus damaging the wall.

[0026] To solve the above problems, refer to Figures 1-2 , Figure 1 This illustration shows a top view of a fermentation chamber provided in an embodiment of this application. Figure 2 This is a cross-sectional view of a fermentation chamber provided in an embodiment of this application.

[0027] This application provides a fermentation chamber with an opening 1 near a wall 2. The fermentation chamber includes a frame 3, a cover 4, and a fixing assembly 5. The frame 3 is located at the opening 1, and has a first step 31 recessed from the frame 3. The cover 4 is located inside the frame 3 and at the first step 31, so that the cover 4 is flush with the surface of the opening 1. The side of the cover 4 facing the wall 2 is rotatably connected to the frame 3, and the cover 4 is provided with a handle 41. The fixing assembly 5 is located on the wall 2. Component 5 includes a base plate 51, an adjusting component 52, and a fixing component 53. The base plate 51 is fixed to the wall 2, and the adjusting component 52 passes through the fixing component 53 and is threadedly connected to the base plate 51. In the first state, the cover 4 is located at the first step 31, and the opening 1 is closed. In the second state, the cover 4 rotates relative to the frame 3, and the cover 4 abuts against the base plate 51. The adjusting component 52 is rotated so that the cover 4 is located between the base plate 51 and the fixing component 53, so that the opening 1 is opened and the impact of the curved block on the wall 2 is reduced.

[0028] It should be understood that the fermentation chamber is provided with an opening 1. This application does not limit the shape of the opening 1; the opening 1 can be circular, rectangular, or any other arbitrary shape. The curved block is inserted through the opening 1. The opening 1 is close to the wall 2. A frame 3 and a cover 4 are provided at the opening 1, and both the frame 3 and the cover 4 are conformally designed to fit the opening 1. In one example, the opening 1 is rectangular, the frame 3 is also rectangular, and the cover 4 is rectangular. The frame 3 is connected to the opening 1, which can be done by casting or other methods; this application does not impose any restrictions. When the frame 3 is connected to the opening 1, the upper surface of the frame 3 is flush with the upper surface of the opening 1 to avoid creating obstacles. Both the frame 3 and the cover 4 are made of metal to reduce the probability of deformation and improve their service life.

[0029] The inner wall of the frame 3 has a recessed first step 31. The material of the first step 31 is the same as that of the frame 3, and it can be connected by integral molding or welding, etc., which is not limited in this application. The cover 4 is located in the frame 3 and at the first step 31. When the cover 4 closes the opening 1, the upper surface of the cover 4 is flush with the upper surface of the opening 1 to avoid creating a road obstruction. The end of the cover 4 facing the wall 2 is rotatably connected to the frame 3, which can be connected by a hinge. When the cover 4 needs to be opened, it is rotated so that the cover 4 abuts against the wall, thereby opening the opening 1.

[0030] To facilitate the operator in opening the cover 4, a handle 41 is provided on the top of the cover 4, which makes it easier for the operator to hold and improves the convenience of operation.

[0031] A fixing component 5 is also provided at wall 2. The fixing component 5 includes a base plate 51, an adjusting member 52, and a fixing member 53. The base plate 51 is plate-shaped and fits against wall 2. The base plate 51 is connected to wall 2 by bolts. One end of the adjusting member 52 passes through the fixing member 53 and is threadedly connected to the base plate 51. The adjusting member 52 can be a bolt. The fit between the fixing member 53 and the base plate 51 can be controlled by rotating the adjusting member 52. This application does not limit the shape of the fixing member 53. The fixing member 53 can be strip-shaped or plate-shaped. In one example, the fixing member 53 is plate-shaped.

[0032] In the first state, the cover 4 is located at the first step 31, and the opening 1 is closed to facilitate the sealing of the fermentation chamber and also to prevent the operator from falling into the opening 1.

[0033] In the second state, when it is necessary to load koji blocks into the fermentation chamber, the operator holds handle 41 and rotates the cover 4 so that the cover 4 abuts against the wall 2. The operator then rotates the adjusting component 52 so that the fixing component 53 and the base plate 51 clamp the cover 4. The operator then rotates the adjusting component 52 again to improve the stability of the clamping of the cover 4 by the fixing component 53 and the base plate 51, preventing the cover 4 from falling over. At this time, the trolley containing the koji blocks can be moved to the opening, and the trolley can be tilted so that the koji blocks enter the opening 1. Due to inertia, the koji blocks will hit the cover 4 during entry, and the cover 4 can protect the wall 2, thus preventing damage to the wall 2. To more accurately pour the koji blocks and improve the accuracy of the impact of the koji blocks on the cover 4, a positioning groove adapted to the trolley can be provided at the opening 1.

[0034] After the curved block is filled, the adjusting part 52 can be rotated to disengage the fixing part 53 from the cover 4, and the cover 4 will cover the opening 1.

[0035] The cover 4 of this application is designed so that the operator can open the opening 1 by flipping the cover 4 with the handle 41 and fix the cover 4 with the fixing component 5. This eliminates the need for the operator to move the cover 4, reducing the operator's workload. At the same time, the cover 4 can shield the wall 2, reducing the impact of the curved block on the wall 2 during the dropping process, thereby protecting the wall 2.

[0036] In some optional embodiments, the fixing member 53 includes an abutting portion 531 and a engaging portion 532 connected to each other. The abutting portion 531 abuts against the base plate 51, and the adjusting member 52 passes through the abutting portion 531 and is threadedly connected to the base plate 51. The engaging portion 532 is spaced apart from the base plate 51 to engage the cover 4. The abutting portion 531 and the engaging portion 532 are made of the same material and are integrally formed. The abutting portion 531 can improve the fit between the fixing member 53 and the base plate 51 and improve the effect of the adjusting member 52 in controlling the fixing member 53. The engaging portion 532 is spaced apart from the base plate 51 to better clamp the cover 4 and improve the clamping effect on the cover 4.

[0037] In some optional embodiments, the handle 41 is located on the side of the cover 4 away from the wall 2, and the handle 41 is rotatably connected to the cover 4, with the handle 41 fitting against the cover 4. The handle 41 can be located at any position on the upper surface of the cover 4, or it can be located near the wall 2. This application does not impose any restrictions, but when the handle 41 is located on the cover 4 away from the wall 2, it is more convenient for the operator to hold the handle 41 and to rotate the cover 4, improving the convenience of the operator's operation. The handle 41 is rotatably connected to the cover 4. When the handle 41 is not needed, the handle 41 fits against the cover 4, avoiding obstruction and affecting the operator. At the same time, when the operator flips the cover 4, the handle 41 also fits against the cover 4, without affecting the cover 4 being clamped by the fixing member 53 and the base plate 51.

[0038] In some alternative embodiments, the opening 1 is recessed with a second step 11, the frame 3 is located at the second step 11, and the first step 31 is higher than the second step 11. The second step 11 is provided so that the frame 3 is flush with the opening 1, avoiding obstruction. The first step 31 is higher than the second step 11, so that the cover 4 is located above the second step 11.

[0039] In some alternative embodiments, the cross-section of the first step portion 31 is "U" shaped, that is, the first step portion 31 is hollow. Compared with the first step portion 31 being solid, this application reduces the weight of the first step portion 31, making it easier for the operator to handle or install. At the same time, it also reduces the material of the first step portion 31, thereby saving the manufacturing cost of the first step portion 31.

[0040] Reference Figures 2-4 , Figure 3This illustration shows a top view of a grid frame provided in an embodiment of this application. Figure 4 This diagram shows a cross-sectional view of a grid frame provided in an embodiment of this application. In some optional embodiments, a grid frame 6 is also included. The grid frame 6 is located inside the frame 3 and abuts against the second step portion 11. The height of the grid frame 6 is lower than or flush with the first step portion 31. The grid frame 6 is located at the second step portion 11, that is, below the cover 4. The placement of the grid frame 6 does not affect the closing of the cover 4. With the grid frame 6 placed at the second step portion 11, when it is necessary to put koji blocks into the fermentation chamber, the cover 4 is first flipped open, and then the grid frame 6 is removed from the opening 1 to facilitate the placement of koji blocks. When it is necessary to ventilate the fermentation chamber, the cover 4 can be flipped open first, leaving the grid frame 6 at the opening 1. The placement of the grid frame 6 does not affect the ventilation of the fermentation chamber, and at the same time, it can prevent operators or foreign objects from falling into the fermentation chamber, thereby improving safety.

[0041] Reference Figure 3 and Figure 4 In some optional embodiments, the mesh frame 6 includes a support frame 61 and a breathable mesh 62. The support frame 61 includes a horizontal portion 611 and a vertical portion 612 connected to each other. The breathable mesh 62 is located in the support frame 61, below the horizontal portion 611, and its periphery is connected to the horizontal portion 611. The support frame 61 is conformally configured to the opening 1. When the opening 1 is rectangular, the support frame 61 is also rectangular. The support frame 61 includes a horizontal portion 611 and a vertical portion 612. The horizontal portion 611 and the vertical portion 612 are made of the same material and are integrally formed. The vertical portion 612 is located on the outer periphery of the horizontal portion 611. To improve the strength of the mesh frame 6, the mesh frame 6 is made of metal. The breathable mesh 62 has multiple mesh holes. This application does not limit the shape of the mesh holes; the mesh holes can be diamond-shaped, circular, or rectangular, etc. The periphery of the breathable mesh 62 is located below the horizontal portion 611, and the periphery of the breathable mesh 62 is connected to the horizontal portion 611. The horizontal portion 611 increases the contact area between the breathable mesh 62 and the support frame 61, thereby improving the stability of the connection between the breathable mesh 62 and the support frame 61. Furthermore, the horizontal portion 611 is located above the breathable mesh 62, protecting the connection between the breathable mesh 62 and the horizontal portion 611, further enhancing the stability of the connection between the breathable mesh 62 and the support frame 61. The breathable mesh 62 is made of metal to increase its strength and service life.

[0042] In some optional embodiments, the mesh frame 6 further includes reinforcing ribs 63 located below the breathable mesh 62 and connected to the vertical portion 612. The reinforcing ribs 63 are elongated strips, and can be cylindrical or cuboid in shape; this application does not impose any limitation. Located below the breathable mesh 62, the reinforcing ribs 63 provide support and improve the strength of the breathable mesh 62. Both ends of the reinforcing ribs 63 along their length are connected to the vertical portion 612, and the connection method can be welding or integral molding, etc.; this application does not impose any limitation.

[0043] In some optional embodiments, multiple reinforcing ribs 63 are provided, and the multiple reinforcing ribs 63 are spaced apart along the length and / or width direction of the breathable mesh 62. The provision of multiple reinforcing ribs 63 can further improve the strength of the breathable mesh 62.

[0044] Reference Figure 1 In some optional embodiments, the wall 2 is also provided with signs 21. The signs may include signs such as "Beware of potholes, beware of falls" to remind operators or passersby and improve safety.

[0045] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0046] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.

Claims

1. A fermentation chamber, characterized in that, There is a hole (1) provided, and the hole (1) is close to the wall (2); the fermentation tank includes: A frame body (3) is arranged at the hole (1), and a first step portion (31) is sunk in the frame body (3); A cover body (4) is located in the inner cavity of the frame body (3) and at the first step portion (31), so that the cover body (4) is flush with the surface of the hole (1). One side of the cover body (4) facing the wall (2) is rotatably connected to the frame body (3), and a handle (41) is provided on the cover body (4); A fixing component (5) is arranged on the wall (2), and the fixing component (5) includes a bottom plate (51), an adjusting member (52) and a fixing member (53). The bottom plate (51) is fixed to the wall (2), and the adjusting member (52) passes through the fixing member (53) and is threadedly connected to the bottom plate (51); In the first state, the cover body (4) is located at the first step portion (31), and the hole (1) is closed; In the second state, the cover body (4) rotates relative to the frame body (3), the cover body (4) abuts against the bottom plate (51), and the adjusting member (52) is rotated so that the cover body (4) is located between the bottom plate (51) and the fixing member (53), so that the hole (1) is opened and the impact of the curved block on the wall (2) is reduced.

2. The fermentation chamber according to claim 1, characterized in that, The fixing member (53) includes an abutting portion (531) and a clamping portion (532) connected to each other. The abutting portion (531) is used for abutting against the bottom plate (51), the adjusting member (52) passes through the abutting portion (531) and is threadedly connected to the bottom plate (51), and a gap is provided between the clamping portion (532) and the bottom plate (51) to clamp the cover body (4).

3. The fermentation chamber according to claim 1, characterized in that, The handle (41) is located on the side of the cover body (4) away from the wall (2), the handle (41) is rotatably connected to the cover body (4), and the handle (41) fits the cover body (4).

4. The fermentation chamber according to claim 1, characterized in that, A second step portion (11) is sunk in the hole (1), the frame body (3) is located at the second step portion (11), and the first step portion (31) is higher than the second step portion (11).

5. The fermentation chamber according to claim 4, characterized in that, The cross-section of the first step portion (31) is in the shape of a "mouth".

6. The fermentation chamber according to claim 4, characterized in that, It further includes a mesh frame (6), the mesh frame (6) is located in the frame body (3) and abuts against the second step portion (11), and the height of the mesh frame (6) is lower than or flush with the first step portion (31).

7. The fermentation chamber according to claim 6, characterized in that, The mesh frame (6) includes: A support frame (61), including a horizontal portion (611) and a vertical portion (612) connected to each other; A breathable net (62) is located in the support frame (61), the breathable net (62) is located below the horizontal portion (611), and the periphery of the breathable net (62) is connected to the horizontal portion (611).

8. The fermentation chamber according to claim 7, characterized in that, The mesh frame (6) further includes a reinforcing rib (63), the reinforcing rib (63) is located below the breathable net (62), and the reinforcing rib (63) is connected to the vertical portion (612).

9. The fermentation chamber according to claim 8, characterized in that, Multiple reinforcing ribs (63) are provided, and the multiple reinforcing ribs (63) are spaced apart along the length direction and / or width direction of the breathable mesh (62).

10. The fermentation chamber according to claim 1, characterized in that, The wall (2) is also equipped with a sign (21).