Spinning machine for spinning production and processing

Abstract

The utility model relates to the technical field of spinning machines, and discloses a spinning machine for spinning production and processing, which comprises a cabinet, a plurality of winding assemblies are arranged at the top of the cabinet, each winding assembly comprises a winding roller, a rotating seat is arranged at the bottom of each winding roller, and a rotating rod is fixedly connected to the side wall of each rotating seat. A wire ring is fixedly connected to the top of the rotating rod, a fixing seat is slidably connected to the bottom of the winding roller, limiting balls are arranged on the left side and the right side in the fixing seat, limiting plates are fixedly connected to the side walls of the limiting balls, and limiting springs are arranged on the side walls of the limiting plates. According to the device, the winding roller is downwards inserted into the fixed seat, and after the winding roller is inserted in place, the limiting spring pushes the limiting plate to move outwards, so that the limiting ball is clamped into a hole in the inner wall of the winding roller to complete fixation, the effect of quickly disassembling and assembling the winding roller is achieved, and the problem that the winding roller is troublesome to disassemble and assemble in a traditional device is solved; and the equipment maintenance efficiency and the winding part replacement efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the field of spinning machine technology, and in particular to a spinning machine for spinning production and processing. Background Technology

[0002] In the modern textile industry, spinning is a crucial stage in the production process. As a core piece of equipment, the spinning machine's performance and functionality directly impact yarn quality and production efficiency. With the booming development of the textile industry, market demands for spinning machines are becoming increasingly diversified and sophisticated. These machines not only require stable and efficient spinning capabilities but also need continuous optimization in areas such as ease of maintenance and a clean production environment. This has spurred ongoing research and development and improvements to spinning machines to adapt to the evolving needs of the industry.

[0003] In traditional spinning machines, the winding components are typically secured with screws or clips, requiring manual tightening or unplugging of the screws and clips to install and remove the winding rollers. Fiber lint generated during processing relies primarily on periodic manual cleaning or simple filter interception, with filter cleaning also mostly done manually. The underlying technology is based on simple mechanical fixing and manual cleaning, lacking automated and convenient rapid processing mechanisms.

[0004] However, traditional spinning machines have obvious drawbacks in practical applications. In terms of disassembling and assembling the winding drum, the screw fastening or complex snap-fit ​​structure makes the operation cumbersome and time-consuming, which greatly affects the efficiency of equipment maintenance and parts replacement, increases downtime and production costs. At the same time, manual cleaning of fiber lint not only consumes a lot of manpower and time, but also has poor cleaning effect, making it difficult to maintain a good production environment, affecting product quality and production continuity. Therefore, a spinning machine for spinning production and processing is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a spinning machine for spinning production and processing, which aims to improve the problem of cumbersome disassembly and assembly of the winding roller in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A spinning machine for spinning production and processing includes a cabinet, and a plurality of winding components are arranged on the top of the cabinet in an array.

[0008] The winding assembly includes a winding roller, a rotating seat at the bottom of the winding roller, the bottom of the rotating seat being rotatably connected to the top of the cabinet, a rotating rod fixedly connected to the side wall of the rotating seat, a wire ring fixedly connected to the top of the rotating rod, a fixed seat slidably connected to the bottom of the winding roller, the bottom of the fixed seat being fixedly connected to the top of the cabinet, multiple guide plates fixedly connected to the outer wall of the fixed seat, limit balls on both the left and right sides inside the fixed seat, limit plates fixedly connected to the side walls of the limit balls, the limit plates and the outer walls of the limit balls being slidably connected inside the fixed seat, and limit springs on the side walls of the limit plates, one end of the limit springs being fixedly connected inside the fixed seat, and the other end of the limit springs being fixedly connected to the side walls of the limit plates.

[0009] As a further description of the above technical solution:

[0010] A protective cover is fixedly connected to the top of the cabinet, a control console is fixedly connected to the side wall of the protective cover, and support arms are fixedly connected to the left and right sides of the top of the protective cover.

[0011] As a further description of the above technical solution:

[0012] A yarn feeding roller and a connecting plate are provided between the side walls of the support arm. Both ends of the yarn feeding roller are rotatably connected to the inside of the support arm. The connecting plate is located below the yarn feeding roller, and both ends of the connecting plate are fixedly connected to the side wall of the support arm.

[0013] As a further description of the above technical solution:

[0014] Multiple guide wheels are fixedly connected to the side wall of the connecting plate, and the guide wheels are distributed in an array.

[0015] As a further description of the above technical solution:

[0016] A base is fixedly connected to one side wall of the protective cover, and an air duct is fixedly connected to the other side wall of the protective cover. A fan is fixedly connected inside the air duct, and a collection box is provided on the side of the fan. The outer wall of the collection box is slidably connected to the inside of the air duct. Collection grooves are provided on both the upper and lower sides of the base, and the collection grooves communicate with the inside of the air duct.

[0017] As a further description of the above technical solution:

[0018] An isolation net is fixedly connected inside the base, and the isolation net is located between the collection tanks. Guide grooves are opened on both the left and right sides of the base.

[0019] As a further description of the above technical solution:

[0020] An electric actuator is provided on the side of the base. A fixing block is fixedly connected to the outer wall of the electric actuator. The side wall of the fixing block is fixedly connected to the outer wall of the protective cover. A guide block is fixedly connected to the output end of the electric actuator. The outer wall of the guide block is slidably connected inside the guide groove.

[0021] As a further description of the above technical solution:

[0022] A scraper is fixedly connected to the side wall of the guide block, and the outer wall of the scraper is slidably connected to the side wall of the isolation net. Another guide block is fixedly connected to the other side wall of the scraper, and the outer wall of the guide block is slidably connected to the inside of another guide groove.

[0023] This utility model has the following beneficial effects:

[0024] 1. In this utility model, when installing the winding drum, the winding drum is inserted downward into the fixing seat. The limiting ball is squeezed by the inner wall of the winding drum, which drives the limiting plate to slide inward, causing the limiting spring to be compressed. After the winding drum is inserted into place, the limiting spring pushes the limiting plate to move outward, so that the limiting ball is locked into the hole in the inner wall of the winding drum to complete the fixation. This achieves the effect of quick disassembly and assembly of the winding drum, solves the problem of cumbersome disassembly and assembly of the winding drum in traditional devices, and improves the efficiency of equipment maintenance and replacement of winding components.

[0025] 2. In this utility model, a large amount of fine fiber fluff is generated during daily processing. The fan in the duct generates negative pressure, which draws the air containing fluff from above the cabinet into the duct. The air is first filtered by the isolation net, then enters the duct, and is discharged after secondary filtration by the collection box. When there is too much fluff on the isolation net, the electric pusher on one side of the base drives the guide block to move back and forth in the guide groove, which in turn drives the scraper to sweep the isolation net. The fluff falls into the collection box through the collection groove for unified treatment, which solves the problem of fluff being difficult to clean during processing and production, and improves the cleanliness of the production environment. Attached Figure Description

[0026] Figure 1 This is a perspective view of a spinning machine for spinning production and processing proposed in this utility model;

[0027] Figure 2 This is a schematic diagram of the winding drum structure of a spinning machine for spinning production and processing proposed in this utility model;

[0028] Figure 3 for Figure 1 Enlarged view of point A in the middle;

[0029] Figure 4 This is a schematic diagram of the air duct structure of a spinning machine for spinning production and processing proposed in this utility model;

[0030] Figure 5 This is a schematic diagram of the base structure of a spinning machine for spinning production and processing proposed in this utility model.

[0031] Legend:

[0032] 1. Cabinet; 2. Protective cover; 3. Control console; 4. Support arm; 5. Yarn feeding roller; 6. Connecting plate; 7. Guide roller; 8. Rotating seat; 9. Rotating rod; 10. Guide ring; 11. Winding roller; 12. Fixed seat; 13. Guide plate; 14. Limit spring; 15. Limit plate; 16. Limit ball; 17. Base; 18. Isolation net; 19. Collection trough; 20. Guide trough; 21. Air duct; 22. Fan; 23. Collection box; 24. Electric actuator; 25. Fixing block; 26. Scraper; 27. Guide block. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0034] Reference Figures 1-3 The present invention provides an embodiment of a spinning machine for spinning production and processing, including a cabinet 1. The cabinet 1 is made of steel plate and metal frame and has strong structural strength. The top is used to install winding components. The inside is equipped with a power device and a transmission system. Multiple winding components are arranged on the top of the cabinet 1. The winding components are distributed in an array to realize the twisting and winding of fiber yarn.

[0035] The winding assembly includes a winding roller 11, which is made of aluminum alloy with an anti-slip surface. A rotating seat 8, made of metal, is located at the bottom of the winding roller 11. The bottom of the rotating seat 8 is rotatably connected to the top of the cabinet 1 via bearings, supporting the winding roller 11 and transmitting rotational power. A rotating rod 9, made of stainless steel, is fixedly connected to the side wall of the rotating seat 8 by welding. A guide ring 10, a stainless steel ring, is fixedly connected to the top of the rotating rod 9, guiding the fiber yarn and applying twist. A fixed seat is slidably connected to the bottom of the winding roller 11. 12. The bottom of the fixing base 12 is fixedly connected to the top of the cabinet 1 by bolts for axial positioning of the winding roller 11. Multiple guide plates 13 are fixedly connected to the outer wall of the fixing base 12 to guide the installation direction of the winding roller 11. Limiting balls 16, made of stainless steel, are provided on both the left and right sides inside the fixing base 12. Limiting plates 15, also made of stainless steel, are fixedly connected to the side walls of the limiting balls 16. The outer walls of the limiting plates 15 and the limiting balls 16 are slidably connected inside the fixing base 12 to achieve radial locking of the winding roller 11. Limiting springs 14 are installed on all side walls of the limit plate 15. These springs are made of spring steel, with one end fixedly connected to the inside of the mounting base 12 and the other end fixedly connected to the side wall of the limit plate 15. They provide a restoring force for the limiting ball 16. A protective cover 2, made of engineering plastic, is fixedly connected to the top of the cabinet 1. This cover is used to isolate the equipment. A control console 3 is fixedly connected to the side wall of the protective cover 2. The control console 3 consists of a metal casing and electronic components, used for inputting control commands and displaying equipment operating parameters. The control console 3 is existing technology and will not be described in detail here. As described above, the protective cover 2 has support arms 4 fixedly connected to the top left and right sides. The support arms 4 are made of steel plates. A yarn feeding roller 5 and a connecting plate 6 are arranged between the side walls of the support arms 4. The yarn feeding roller 5 is made of aluminum alloy. Both ends of the yarn feeding roller 5 are rotatably connected to the inside of the support arm 4 through bearings. It is used to store unprocessed fiber yarns. The connecting plate 6 is located below the yarn feeding roller 5. Both ends of the connecting plate 6 are fixedly connected to the side wall of the support arm 4 through bolts. Multiple guide wheels 7 are fixedly connected to the side wall of the connecting plate 6. The guide wheels 7 are made of engineering plastic. They are used to guide the fiber yarns and reduce friction. The guide wheels 7 are distributed in an array.

[0036] Specifically, when using this spinning machine for production and processing, the operator first pulls out one end of the fiber yarn wound on the unwinding roller 5, passes it through the guide wheel 7 on the side wall of the connecting plate 6, then through the guide ring 10 at the top of the rotating rod 9, and finally fixes the yarn end to the starting position on the outer wall of the winding drum 11. Then, the operator starts the power unit inside the cabinet 1 through the operation interface of the control console 3. The power unit drives the rotating seat 8 to rotate in a circle with the top of the cabinet 1 as the support point through the transmission belt. The rotation of the rotating seat 8 is transmitted to the rotating rod 9 through the rotating shaft, causing the rotating rod 9 and the guide ring 10 to move in a circle synchronously. The rotation of the guide ring 10 causes the fiber yarn to be subjected to torsional force during the movement, realizing the twisting process. The twisted yarn is spirally wound on the outer wall of the winding drum 11 under the action of the rotation of the winding drum 11. As the rotation continues, the yarn is arranged tightly layer by layer.

[0037] After the outer wall of the winding roller 11 is fully wound with yarn, the operator turns off the power unit, holds the winding roller 11 by hand, and applies upward pulling force. The winding roller 11 moves linearly upward axially, supported by the fixed base 12. When the inner wall of the bottom of the winding roller 11 contacts the limiting ball 16, radial pressure is applied to the limiting ball 16. Under this pressure, the limiting ball 16 slides inward towards the fixed base 12, causing the limiting plate 15 to compress the limiting spring 14. When the limiting ball 16 completely disengages from the hole in the inner wall of the winding roller 11, the winding roller 11 loses its lock, and the operator can then pull it out of the fixed base 12. When installing a new winding roller 11, the operator aligns the groove at the bottom of the winding roller 11 with... Guided by the guide plate 13 on the outer wall of the quasi-fixed seat 12, the winding roller 11 is inserted downward in a straight line. The inner wall of the winding roller 11 presses against the limiting ball 16 again, causing the limiting ball 16 and the limiting plate 15 to slide into the fixed seat 12. The limiting spring 14 is compressed again. When the winding roller 11 is inserted to the bottom, the hole on its inner wall is aligned with the position of the limiting ball 16. The limiting spring 14 releases its elastic potential energy, pushing the limiting plate 15 and the limiting ball 16 to move outward. The limiting ball 16 is engaged in the corresponding hole on the inner wall of the winding roller 11, completing the axial locking of the winding roller 11. Through the above operation, the winding roller 11 can be quickly disassembled and assembled, improving the roller changing efficiency of spinning production.

[0038] Reference Figure 4 and Figure 5A base 17 is fixedly connected to one side wall of the protective cover 2. The base 17 is made of engineering plastic, which has a certain strength and corrosion resistance, and is used to install the filter and cleaning structure. A duct 21 is fixedly connected to the other side wall of the protective cover 2. The duct 21 is made of galvanized steel plate and is used to guide air circulation and install the collection box 23 and the fan 22. The fan 22 is fixedly connected inside the duct 21. The fan 22 is an axial flow fan, which consists of a motor, fan blades, etc. The motor drives the fan blades to rotate and generate negative pressure for drawing air. The fan 22 is existing technology and will not be described in detail here. The fan 22 has a side panel with... Collection box 23, made of plastic, has a perforated fine mesh at the bottom to facilitate air exhaust and collect filtered fluff. The outer wall of collection box 23 is slidably connected to the inside of air duct 21 via a slide rail. Collection grooves 19, L-shaped and machined, are provided on both the upper and lower sides of the base 17. These grooves communicate with the inside of air duct 21 to guide fluff into collection box 23. An isolation net 18, woven from stainless steel wire, is fixedly connected inside the base 17 and is located between the collection grooves 19 to filter airborne fluff. For the fly lint, guide grooves 20 are provided on both the left and right sides of the base 17. The guide grooves 20 are T-shaped grooves, machined by machining, and are used to provide sliding tracks for the guide blocks 27. An electric actuator 24 is provided on the side of the base 17. The electric actuator 24 is an electric push rod, which consists of a motor, lead screw, and push rod. The motor drives the lead screw to rotate, causing the push rod to move linearly. The push rod drives the guide block 27 to move. The electric actuator 24 is existing technology and will not be described in detail here. A fixing block 25 is fixedly connected to the outer wall of the electric actuator 24. The side wall of the fixing block 25 is fixedly connected to the outer wall of the protective cover 2 by bolts, which is used to fix the electric actuator 24. The pusher 24 has a guide block 27 fixedly connected to its output end. The guide block 27 is made of metal and is used to transmit the power of the pusher 24. The outer wall of the guide block 27 is slidably connected to the inside of the guide groove 20. The side wall of the guide block 27 is fixedly connected to a scraper 26 by bolts. The scraper 26 is made of rubber and its outer wall is slidably connected to the side wall of the isolation net 18. It is used to scrape the flying fluff on the surface of the isolation net 18. Another guide block 27 is fixedly connected to the other side wall of the scraper 26. The outer wall of the guide block 27 is slidably connected to the inside of another guide groove 20 to ensure the stability of the movement of the scraper 26.

[0039] Specifically, during daily processing, the spinning machine generates a large amount of fine fiber fluff. The operator sends a start signal to the motor of fan 22 via control panel 3. As the fan blades rotate, the surrounding air is rapidly moved, creating airflow and generating negative pressure inside duct 21. Due to this negative pressure, the air containing fluff above cabinet 1 flows towards base 17, starting from the space above cabinet 1. The air first reaches base 17 and passes through isolation net 18. The mesh of isolation net 18 intercepts the fluff, with most of it being blocked on its surface. This pre-filtered air continues to flow into duct 21. After entering duct 21, the air reaches collection box 23. The filtration structure inside collection box 23 further filters the remaining fluff. The clean air, after secondary filtration, is finally discharged from the outlet of duct 21. As working time increases, more fluff remains on the surface of isolation net 18, affecting the filtration effect. At this point, the operator sends a start signal to the motor of fan 22 via control panel 3. The motor of the electric pusher 24 sends a control signal, and the push rod of the electric pusher 24 moves linearly, extending outward or retracting inward along the axial direction. The movement of the push rod drives the guide block 27 connected to it to move inside the guide groove 20. The up-and-down movement of the guide block 27 drives the scraper 26 to move synchronously. The scraper 26 moves along the surface of the isolation net 18, and its rubber surface is in close contact with the isolation net 18. During the up-and-down movement, it scrapes away the residual flying fluff on the surface of the isolation net 18. The scraped-off flying fluff falls from the collection groove 19 into the collection box 23 below under the action of gravity. After the push rod of the electric pusher 24 completes one extension and retraction action, the guide block 27 and the scraper 26 complete one up-and-down reciprocating movement, and perform a comprehensive scraping of the surface of the isolation net 18. Through the action of the scraper 26, the flying fluff on the surface of the isolation net 18 can be continuously cleaned, which facilitates the subsequent unified treatment of the flying fluff in the collection box 23 by the staff, and achieves the effect of efficient and rapid cleaning of fine fiber flying fluff generated during the processing.

[0040] Working principle: When using this spinning machine for production and processing, the fiber yarn wound on the unwinding roller 5 is first passed through the guide wheel 7 and the guide ring 10 and fixed on the outer wall of the winding drum 11. Then, the operator starts the power device inside the cabinet 1 through the control console 3 to drive the rotating seat 8 to rotate. The rotation of the rotating seat 8 in turn drives the rotating rod 9 and the guide ring 10 to rotate, so that the fiber is twisted and spun into yarn, which is then wound on the outer wall of the winding drum 11.

[0041] Once the outer wall of the winding roller 11 is fully wound with yarn, the operator can grasp the winding roller 11 and pull it upwards. When installing the winding roller 11, the operator aligns the groove at the bottom of the winding roller 11 with the guide plate 13 on the outer wall of the fixing seat 12 and inserts it downwards. At this time, the limiting ball 16 inside the fixing seat 12 is squeezed by the inner wall of the winding roller 11, which in turn drives the limiting plate 15 to slide into the fixing seat 12, and causes the limiting spring 14 to be compressed. When the winding roller 11 is inserted to the bottom, the limiting spring 14 pushes the limiting plate 15 to move outwards, which in turn drives the limiting ball 16 to be inserted into the corresponding hole on the inner wall of the winding roller 11, thus completing the disassembly and assembly of the winding roller 11, thereby achieving the effect of quick disassembly and assembly of the winding roller 11.

[0042] During daily processing, a large amount of fine fiber fluff is generated. The staff starts the fan 22 inside the air duct 21 through the control panel 3. The fan 22 generates negative pressure, which draws the air containing fluff from above the cabinet 1 into the air duct 21. At this time, the air will first pass through the isolation net 18 for filtration, then enter the air duct 21, and then pass through the collection box 23 for filtration before finally being discharged from the air duct 21. When there is a lot of fluff remaining on the surface of the isolation net 18, the output end of the electric pusher 24 on one side of the base 17 drives the guide block 27 to move up and down inside the guide groove 20. The displacement of the guide block 27 then drives the scraper 26 to move as well. The displacement of the scraper 26 scrapes the fluff remaining on the surface of the isolation net 18. The scraped fluff falls into the collection box 23 through the collection groove 19, which is convenient for the staff to handle in a unified manner afterward. This achieves the effect of efficiently and quickly cleaning the fine fiber fluff generated during the processing.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A spinning machine for spinning production and processing, comprising a cabinet (1), characterized in that: The top of the cabinet (1) is provided with multiple winding components, which are distributed in an array; The winding assembly includes a winding roller (11), a rotating seat (8) at the bottom of the winding roller (11), the bottom of the rotating seat (8) being rotatably connected to the top of the cabinet (1), a rotating rod (9) fixedly connected to the side wall of the rotating seat (8), a wire ring (10) fixedly connected to the top of the rotating rod (9), a fixed seat (12) slidably connected to the bottom of the winding roller (11), the bottom of the fixed seat (12) being fixedly connected to the top of the cabinet (1), and multiple guides fixedly connected to the outer wall of the fixed seat (12). The fixed base (12) has a limiting ball (16) on both the left and right sides inside the plate (13). The side walls of the limiting ball (16) are fixedly connected to the limiting plate (15). The outer walls of the limiting plate (15) and the limiting ball (16) are slidably connected inside the fixed base (12). The side walls of the limiting plate (15) are provided with a limiting spring (14). One end of the limiting spring (14) is fixedly connected inside the fixed base (12), and the other end of the limiting spring (14) is fixedly connected to the side wall of the limiting plate (15).

2. The spinning machine for spinning production and processing according to claim 1, characterized in that: The top of the cabinet (1) is fixedly connected to a protective cover (2), the side wall of the protective cover (2) is fixedly connected to a control console (3), and the top left and right sides of the protective cover (2) are fixedly connected to support arms (4).

3. A spinning machine for spinning production and processing according to claim 2, characterized in that: A yarn feeding roller (5) and a connecting plate (6) are provided between the side walls of the support arm (4). Both ends of the yarn feeding roller (5) are rotatably connected inside the support arm (4). The connecting plate (6) is located below the yarn feeding roller (5). Both ends of the connecting plate (6) are fixedly connected to the side walls of the support arm (4).

4. A spinning machine for spinning production and processing according to claim 3, characterized in that: Multiple guide wheels (7) are fixedly connected to the side wall of the connecting plate (6), and the guide wheels (7) are distributed in an array.

5. A spinning machine for spinning production and processing according to claim 2, characterized in that: The protective cover (2) is fixedly connected to a base (17) on one side wall and to a duct (21) on the other side wall. A fan (22) is fixedly connected inside the duct (21). A collection box (23) is provided on the side of the fan (22). The outer wall of the collection box (23) is slidably connected inside the duct (21). Collection grooves (19) are provided on both the upper and lower sides of the base (17). The collection grooves (19) are connected to the inside of the duct (21).

6. A spinning machine for spinning production and processing according to claim 5, characterized in that: An isolation net (18) is fixedly connected inside the base (17). The isolation net (18) is located between the collection tanks (19). Guide grooves (20) are provided on both the left and right sides of the base (17).

7. A spinning machine for spinning production and processing according to claim 6, characterized in that: An electric actuator (24) is provided on the side of the base (17). A fixing block (25) is fixedly connected to the outer wall of the electric actuator (24). The side wall of the fixing block (25) is fixedly connected to the outer wall of the protective cover (2). A guide block (27) is fixedly connected to the output end of the electric actuator (24). The outer wall of the guide block (27) is slidably connected inside the guide groove (20).

8. A spinning machine for spinning production and processing according to claim 7, characterized in that: The guide block (27) is fixedly connected to a scraper (26) on its side wall. The outer wall of the scraper (26) is slidably connected to the side wall of the isolation net (18). Another guide block (27) is fixedly connected to the other side wall of the scraper (26). The outer wall of the guide block (27) is slidably connected to the inside of another guide groove (20).

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