Passenger train lockset service life test device
By designing the coordination of structures such as gears, racks, and transmission sliders, the railway passenger car lock life testing device has achieved efficient testing of multiple locks, solving the problem of low efficiency in existing technologies and improving the reliability and efficiency of testing.
Patent Information
- Application Number
- CN202520734763.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-04-14
- Estimated Expiration
- 2035-04-17
AI Technical Summary
Existing railway passenger car lock life testing equipment cannot test a large number of locks at the same time. The testing efficiency is low and it relies on manual counting, resulting in low reliability and work efficiency.
A railway passenger car lock life testing device was designed. It adopts a combination of gears, racks and pinions and transmission sliders. A servo motor drives a rotating disk, enabling multiple locks to undergo life testing. The cover facilitates the replacement of the servo motor and the adjustment of the rotating disk, achieving efficient testing of multiple locks.
Simultaneous life testing of multiple locks was achieved, improving testing efficiency and adaptability, reducing manpower requirements, and enhancing testing reliability and efficiency.
Smart Images

Figure CN224122146U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of lock testing equipment, specifically a railway passenger car lock life testing device. Background Technology
[0002] With the rapid development of high-speed railways, passenger dedicated lines, heavy-haul freight lines, and urban rail transit in my country in recent years, the production of high-speed trains, EMUs, locomotives, and urban rail trains has increased significantly. Consequently, the number of locks used in rail transit vehicles has also increased dramatically, and their reliable operation is crucial to the safety of railway operations. Due to the wide variety of lock types, models, and specifications, as well as significant differences in their structure, quality, and reliability, the demand for locks is substantial.
[0003] In addition, China Railway Corporation has issued standard technical documents such as TJ / CL443 "Provisional Technical Conditions for Railway Passenger Car Tightening Locks", TJ / CL444 "Provisional Technical Conditions for Railway Passenger Car Roof Plate External Locks", and TJ / CL445 "Provisional Technical Conditions for Railway Passenger Car Skirt Locks", which set forth technical requirements for the testing and inspection of locks used in rail transit vehicles. Therefore, testing locks used in rail transit vehicles is particularly important. Life testing in lock testing has specific requirements for the testing frequency, angle, and number of cycles, ranging from several thousand to tens of thousands. Currently, there are few life testing devices for railway passenger car locks, and most lock life testing is done manually. Each person can only conduct life testing on one lock, and the counting method is also limited to manual counting, resulting in low reliability, low work efficiency, and high manpower consumption.
[0004] Existing lock testing equipment cannot test a large number of locks simultaneously, resulting in relatively low testing efficiency. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] To address the shortcomings of existing technologies, this utility model provides a railway passenger car lock life testing device, solving the aforementioned technical problems.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, this utility model provides the following technical solution: a railway passenger car lock life testing device, comprising a main body, a control box mounted on the main body, a rack slidably mounted inside the control box, a transmission slider connected to the rack, a sliding groove on the transmission slider, a cover attached to the control box, a servo motor mounted at the bottom of the cover, a rotating disk mounted on the output shaft of the servo motor, an eccentric shaft protruding from the rotating disk, the eccentric shaft slidably mounted in the sliding groove, four gears rotatably mounted inside the control box meshing with the rack, a rotating shaft protruding from the gears penetrating the control box and extending to the outside, a key mounting block mounted at one end of the rotating shaft extending to the outside, a movable frame slidably mounted on the main body, a lock mounting frame mounted on the movable frame, a lead screw threadedly connected to the movable frame, one end of the lead screw abutting against the lock mounting frame.
[0009] Preferably, the main body of the device has two mutually symmetrical horizontal grooves, and a horizontal slider is slidably arranged in the horizontal grooves. The horizontal slider is mounted on a movable frame.
[0010] Preferably, the main body of the device is provided with a transmission groove, a threaded rod is rotatably installed in the transmission groove, a threaded transmission block is slidably arranged in the transmission groove, the threaded transmission block is threadedly connected to the threaded rod, and the threaded transmission block is installed at the bottom of the movable frame.
[0011] Preferably, the main body of the device is provided with a track, and the rack is slidably arranged in the track.
[0012] Preferably, the movable frame is threaded with a lead screw, the top of the lead screw is provided with a rotating handle, and the bottom of the lead screw is provided with an abutment block, which abuts against the lock mounting frame.
[0013] Preferably, the top of the cover is provided with two symmetrical handles, and the surface of the handles is covered with a rubber sleeve.
[0014] Preferably, the four gears are spaced apart in the horizontal direction.
[0015] Compared with the prior art, this utility model provides a railway passenger car lock life testing device with the following advantages: Through the cooperation of gears, racks, and transmission sliders, this utility model allows multiple locks on the lock mounting bracket on the movable frame to be connected to the keys on the key mounting blocks on the control box. A servo motor drives a rotating disk to rotate, causing the eccentric shaft to slide in the sliding groove of the transmission slider. This, in turn, causes the rack to reciprocate within the control box, resulting in the reciprocating movement of the four key mounting blocks connected to the four gear shafts. This enables life testing of multiple locks. Furthermore, the cover allows the servo motor to be moved away from the control box, facilitating the replacement of the rotating disk on the servo motor. Different sized rotating disks can be used according to testing requirements, allowing adjustment of the maximum movement range of the rack and changing the rotation angle of the key mounting blocks, thus improving the adaptability of the device. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0017] Figure 2 This is a cross-sectional structural diagram of the transmission slider and control box of this utility model.
[0018] Figure 3 This is a cross-sectional structural diagram of the control box and eccentric shaft of this utility model.
[0019] Figure 4 This is a cross-sectional structural diagram of the threaded rod and threaded transmission block of this utility model.
[0020] The components include: 1. Main body of the device; 2. Control box; 3. Cover; 4. Movable frame; 5. Lead screw; 6. Rotating handle; 7. Lock mounting bracket; 8. Horizontal slide rail; 9. Transmission slide rail; 10. Servo motor; 11. Rotating disk; 12. Transmission slider; 13. Track; 14. Rack; 15. Gear; 16. Rotating shaft; 17. Eccentric shaft; 18. Threaded rod; 19. Threaded transmission block; 20. Key mounting block; 21. Sliding groove. Detailed Implementation
[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0022] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Please see Figure 1-4 A railway passenger car lock life testing device includes a main body 1, a control box 2 mounted on the main body 1, a rack 14 slidably mounted inside the control box 2, a transmission slider 12 connected to the rack 14, a sliding groove 21 on the transmission slider 12, a cover 3 fastened to the control box 2, a servo motor 10 mounted at the bottom of the cover 3, a rotating disk 11 mounted on the actuation output shaft of the servo motor 10, an eccentric shaft 17 protruding from the rotating disk 11, the eccentric shaft 17 slidably mounted in the sliding groove 21, four gears 15 rotatably mounted inside the control box 2 and meshing with the rack 14, a rotating shaft 16 protruding from the gears 15 and extending through the control box 2 to the outside, a key mounting block 20 mounted at one end of the rotating shaft 16 extending to the outside, a movable frame 4 slidably mounted on the main body 1, a lock mounting frame 7 mounted on the movable frame 4, a lead screw 5 threadedly connected to the movable frame 4, one end of the lead screw 5 abutting against the lock mounting frame 7.
[0025] Through the coordinated arrangement of gears 15, racks 14, and transmission sliders 12, multiple locks on the lock mounting bracket 7 of the movable frame 4 can be connected to the keys on the key mounting blocks 20 of the control box 2. The servo motor 10 then drives the rotating disk 11 to rotate, causing the eccentric shaft 17 to slide within the sliding groove 21 of the transmission slider 12. This, in turn, causes the rack 14 to reciprocate within the control box 2, resulting in the reciprocating movement of the four key mounting blocks 20 connected to the rotating shafts 16 of the four gears 15. This allows for life testing of multiple locks. Furthermore, the cover 3 allows the servo motor 10 to be moved away from the control box 2, facilitating the replacement of the rotating disk 11 on the servo motor 10. Different sizes of rotating disks 11 can be used to adjust the maximum movement range of the rack 14, changing the rotation angle of the key mounting blocks 20 and improving the adaptability of the device.
[0026] Specifically, in this embodiment, the main body 1 of the device has two mutually symmetrical horizontal slide grooves 8, and a horizontal slider is slidably arranged in the horizontal slide groove 8. The horizontal slider is mounted on the movable frame 4.
[0027] The horizontal slide 8 and the horizontal slider work together to guide the movement direction of the movable frame 4 and limit its movement range.
[0028] Specifically, in this embodiment, the main body 1 of the device is provided with a transmission groove 9, a threaded rod 18 is rotatably installed in the transmission groove 9, a threaded transmission block 19 is slidably arranged in the transmission groove 9, the threaded transmission block 19 is threadedly connected to the threaded rod 18, and the threaded transmission block 19 is installed at the bottom of the movable frame 4.
[0029] By the mutual cooperation of the threaded transmission block 19 and the threaded rod 18, the threaded transmission block 19 can be moved axially in the transmission groove 9 by rotating the threaded rod 18, thereby enabling the movable frame 4 to move axially along the transmission groove 9.
[0030] Specifically, in this embodiment, a track 13 is provided inside the main body 1 of the device, and a rack 14 is slidably arranged in the track 13.
[0031] The direction of movement of the rack 14 can be guided by the setting of the track 13.
[0032] Specifically, in this embodiment, a lead screw 5 is threadedly connected to the movable frame 4, a rotating handle 6 is provided at the top of the lead screw 5, and an abutment block is provided at the bottom of the lead screw 5, which abuts against the lock mounting frame 7.
[0033] Through the cooperation of the screw 5, the abutment block and the rotating handle 6, the screw 5 can be rotated by rotating the handle 6, so that the abutment block can press the lock mounting bracket 7 against the movable frame 4, thereby realizing the installation and fixation of the lock mounting bracket 7.
[0034] Specifically, in this embodiment, the top of the cover 3 is provided with two symmetrical handles, and the surface of the handles is covered with a rubber sleeve.
[0035] Specifically, in this embodiment, the four gears 15 are spaced apart in the horizontal direction.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A railway passenger car lock life testing device, comprising a main body, characterized in that: The main body of the device is equipped with a control box, and a rack is slidably mounted inside the control box. A transmission slider is connected to the rack, and a sliding groove is opened on the transmission slider. A cover is fastened to the control box, and a servo motor is mounted at the bottom of the cover. A rotating disk is mounted on the output shaft of the servo motor, and an eccentric shaft is protruding from the rotating disk. The eccentric shaft is slidably mounted in the sliding groove. Four gears that mesh with the rack are rotatably mounted inside the control box. A rotating shaft protrudes from the gears, penetrating the control box and extending to the outside. A key mounting block is mounted on one end of the rotating shaft extending to the outside. A movable frame is slidably mounted on the main body of the device, and a lock mounting frame is mounted on the movable frame. A lead screw is threadedly connected to the movable frame, and one end of the lead screw abuts against the lock mounting frame.
2. The railway passenger car lock life testing device according to claim 1, characterized in that: The main body of the device has two symmetrical horizontal slide grooves, and a horizontal slider is slidably arranged in the horizontal slide grooves. The horizontal slider is mounted on a movable frame.
3. The railway passenger car lock life testing device according to claim 1, characterized in that: The main body of the device is provided with a transmission groove, in which a threaded rod is rotatably installed. A threaded transmission block is slidably arranged in the transmission groove, and the threaded transmission block is threadedly connected to the threaded rod. The threaded transmission block is installed at the bottom of the movable frame.
4. The railway passenger car lock life testing device according to claim 1, characterized in that: The device has a track inside its main body, and a rack is slidably arranged within the track.
5. The railway passenger car lock life testing device according to claim 1, characterized in that: The movable frame is threaded with a lead screw, the top of which is equipped with a rotating handle, and the bottom of which is equipped with an abutment block that abuts against the lock mounting frame.
6. The railway passenger car lock life testing device according to claim 1, characterized in that: The top of the cover is provided with two symmetrical handles, and the surface of the handles is covered with rubber sleeves.
7. The railway passenger car lock life testing device according to claim 1, characterized in that: The four gears are spaced apart in the horizontal direction.