Yarn quality detection device

By designing a yarn quality inspection device with a winding mechanism and bevel gear transmission, the problem of low single-yarn inspection efficiency in the existing technology has been solved, and the simultaneous inspection of multiple yarns has been realized, thus improving the inspection efficiency.

CN224122325UActive Publication Date: 2026-04-14XIAJIN RENFENG TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-08
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing yarn detection devices can only detect a single yarn, resulting in low detection efficiency.

Method used

A yarn quality inspection device was designed, which uses a winding mechanism driven by a motor to mesh multiple bevel gears, thereby driving multiple winding plates to rotate simultaneously. This allows multiple yarns to be wound around the winding plates for tensile testing. Combined with a tension sensor and a detection terminal, the device enables simultaneous detection of multiple yarns.

Benefits of technology

It enables simultaneous detection of multiple yarns, improving detection efficiency and meeting the needs of high-efficiency detection.

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Abstract

The utility model discloses a yarn quality detection device in the technical field of yarn detection, which comprises a base and a winding mechanism, a plurality of supporting legs are fixedly connected to the lower end of the base, the winding mechanism is connected to the base, and a first mounting plate and a second mounting plate are fixedly connected to two sides of the upper end of the base. A plurality of tension sensors distributed at intervals are fixedly connected to the inner side of the first mounting plate, a first connecting frame is fixedly connected to the front ends of the tension sensors, a base plate is fixedly connected to the inner side of the second mounting plate, a plurality of second connecting frames are fixedly connected to the front end of the base plate, and the first connecting frames and the second connecting frames are U-shaped and symmetrically distributed. The yarn winding device has the advantages that the yarn winding mechanism is arranged, the motor drives the first bevel gears and the second bevel gears to be in meshed transmission, then the multiple yarn winding plates are driven to rotate at the same time, the yarn is wound on the yarn winding plates to be stretched, and therefore the multiple yarn can be detected at the same time.
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Description

Technical Field

[0001] This utility model relates to the field of yarn testing technology, specifically to a yarn quality testing device. Background Technology

[0002] Yarn refers to products made from various textile fibers processed to a certain fineness, used for weaving, rope making, thread making, knitting, and embroidery. Yarn is divided into short fiber yarn, ring-spun yarn, free-end spun yarn, self-twisted yarn, etc. Thread is made by combining and twisting two or more single yarns. After the yarn is produced, the quality of the yarn needs to be tested.

[0003] In the prior art, Chinese patent CN220893980U discloses a yarn quality testing device, including a frame, a connecting seat fixedly connected to the side wall of the frame, a motor fixedly connected to the side wall of the connecting seat, two winding drums inside the frame, and rotating shafts fixedly connected to the two ends of the two winding drums respectively. The rotating shafts are rotatably connected inside the frame, and the output shaft end of the motor is fixedly connected to the end of one of the rotating shafts. Gears are fixedly sleeved on the shaft walls of the two rotating shafts on the outer side of the frame, and the two gears are meshed with each other. When performing tensile testing on yarn, this device can only test a single yarn, resulting in low testing efficiency. Utility Model Content

[0004] The technical problem to be solved by this invention is that in the prior art, yarn is tested one by one, which results in low testing efficiency.

[0005] To achieve the above objectives, the technical solution provided by this utility model is as follows:

[0006] A yarn quality testing device includes a base with several supporting legs fixedly connected to the lower end of the base, and a winding mechanism connected to the base. A first mounting plate and a second mounting plate are fixedly connected to both sides of the upper end of the base. Several tension sensors are fixedly connected to the inner side of the first mounting plate at intervals. A first connecting frame is fixedly connected to the front end of each tension sensor. A pad is fixedly connected to the inner side of the second mounting plate. Several second connecting frames are fixedly connected to the front end of the pad. The first and second connecting frames are both U-shaped and symmetrically distributed.

[0007] The winding mechanism includes a motor and winding plates. The motor is fixed to the front end of the base and drives several winding plates located on the upper end of the base to rotate vertically. The winding plates are provided with threading holes.

[0008] Furthermore, a connecting rod is fixedly connected to the output end of the motor, and several first bevel gears are fixedly connected to the connecting rod. Each of the first bevel gears is meshed with a second bevel gear. A connecting shaft is fixedly connected to the upper end of the second bevel gear. The upper end of the connecting shaft extends rotatably out of the base and is fixedly connected to a turntable. The winding plate is fixedly connected to the upper end of the turntable.

[0009] Furthermore, the base is provided with several tooth grooves, and the meshing first bevel gear and second bevel gear are rotatably disposed in the tooth grooves.

[0010] Furthermore, a limiting ring is fixed to the lower end of the turntable. The limiting ring has an inverted T-shaped cross-section. Several limiting grooves are provided on the upper end of the base. The limiting ring rotates and fits into the limiting grooves.

[0011] Furthermore, the lower end of the limiting groove is provided with a first annular groove, the lower end of the limiting ring is provided with a second annular groove, and a plurality of rolling balls are movably arranged between the first annular groove and the second annular groove.

[0012] Furthermore, the winding plate has symmetrically distributed wire-holding grooves on both sides of the wire-passing hole.

[0013] Furthermore, a detection terminal is installed at the front end of the base, and the tensile sensor is connected to the detection terminal via a cable.

[0014] The beneficial effects of this utility model by adopting the above structure are as follows:

[0015] The device is equipped with a winding mechanism. Driven by a motor, several sets of first and second bevel gears mesh and transmit power, thereby simultaneously driving multiple winding plates to rotate. This causes the yarn to wind around the winding plates and be stretched, thus enabling simultaneous detection of multiple yarns. Attached Figure Description

[0016] Figure 1 This is a front view of the present invention in use.

[0017] Figure 2 The three-dimensional representation of this utility model Figure 1 .

[0018] Figure 3 This is a cross-sectional view of the base of this utility model.

[0019] Figure 4 This is a schematic diagram of the winding mechanism of this utility model.

[0020] Figure 5 This is a cross-sectional view of the winding board of this utility model.

[0021] Explanation of reference numerals in the attached figures:

[0022] 1. Base; 101. Support leg; 102. First mounting plate; 103. Second mounting plate; 104. Gear groove; 105. Limiting groove; 106. First annular groove; 2. Tension sensor; 201. First connecting frame; 3. Pad; 301. Second connecting frame; 4. Winding mechanism; 401. Motor; 402. Connecting rod; 403. First bevel gear; 404. Second bevel gear; 405. Connecting shaft; 406. Turntable; 407. Winding plate; 408. Threading hole; 409. Wire clamping groove; 410. Limiting ring; 411. Second annular groove; 412. Ball bearing; 5. Yarn; 6. Detection terminal. Detailed Implementation

[0023] like Figure 1-5 As shown, a yarn quality testing device includes a base 1, with several support legs 101 fixedly connected to the lower end of the base 1, and a winding mechanism 4 connected to the base 1. A first mounting plate 102 and a second mounting plate 103 are fixedly connected to both sides of the upper end of the base 1. Several spaced tension sensors 2 are fixedly connected to the inner side of the first mounting plate 102, and a first connecting frame 201 is fixedly connected to the front end of each tension sensor 2. A pad 3 is fixedly connected to the inner side of the second mounting plate 103, and a first connecting bracket 201 is fixedly connected to the front end of the pad 3. There are several second connecting frames 301. The first connecting frame 201 and the second connecting frame 301 are both U-shaped and symmetrically distributed. A detection terminal 6 is installed at the front end of the base 1. The tension sensor 2 is connected to the detection terminal 6 through a cable. After the two ends of the yarn 5 are connected to the first connecting frame 201 and the second connecting frame 301, the yarn winding mechanism 4 is used to wind up the yarn 5 and stretch it. Then, the tension sensor 2 is used to detect the tension of the yarn 5. The tensile quality of the yarn 5 is judged by the tension generated when different yarns 5 break.

[0024] like Figure 3 , 4As shown, the winding mechanism 4 includes a motor 401 and winding plates 407. The motor 401 is fixedly connected to the front end of the base 1. The motor 401 drives several winding plates 407 located on the upper end of the base 1 to rotate vertically. The winding plates 407 are provided with threading holes 408. A connecting rod 402 is fixedly connected to the output end of the motor 401. Several first bevel gears 403 are fixedly connected to the connecting rod 402. Each of the first bevel gears 403 is meshed with a second bevel gear 404. A connecting rod is fixedly connected to the upper end of the second bevel gear 404. Shaft 405, the upper end of which extends rotatably from the base 1 and is fixedly connected to a turntable 406. The winding plate 407 is fixedly connected to the upper end of the turntable 406. The base 1 is provided with several toothed grooves 104. The meshing first bevel gear 403 and second bevel gear 404 are rotatably disposed in the toothed grooves 104. The winding plate 407 is provided with wire-locking grooves 409 symmetrically distributed on both sides of the threading hole 408. The motor 401 drives several winding plates 407 to rotate simultaneously, thereby enabling simultaneous detection of multiple yarns 5.

[0025] like Figure 3-5 As shown, a limiting ring 410 is fixedly connected to the lower end of the turntable 406. The limiting ring 410 has an inverted T-shaped cross-section. Several limiting grooves 105 are provided on the upper end of the base 1. The limiting ring 410 is rotatably fitted in the limiting grooves 105. A first annular groove 106 is provided at the lower end of the limiting groove 105, and a second annular groove 411 is provided at the lower end of the limiting ring 410. Several balls 412 are movably arranged between the first annular groove 106 and the second annular groove 411. The balls 412 support the limiting ring 410 to rotate in the limiting groove 105. The rotation of the limiting ring 410 improves the rotational stability of the turntable 406, while the rolling support of the balls 412 reduces the frictional resistance of the turntable 406.

[0026] In use, this invention involves sequentially threading multiple yarns 5 through the threading holes 408 of multiple winding plates 407. The two ends of the yarns 5 are fixedly connected to the first connecting bracket 201 and the second connecting bracket 301 on opposite sides of the winding plate 407. The output of the motor 401 drives the connecting rod 402 to rotate, which in turn drives several first bevel gears 403 to rotate, which in turn drives the corresponding second bevel gears 404 to rotate, which in turn drives the corresponding connecting shaft 405 to rotate, which in turn drives the corresponding turntable 406 to rotate, which in turn drives the corresponding winding plate 407 to rotate. The rotation of the winding plate 407 causes the yarns 5, which have passed through the threading holes 408, to wind around the winding plate 407. In the 409 slot of 07, when the turntable 406 rotates, the limiting ring 410 rotates within the limiting groove 105 to improve the stability of the turntable 406 rotation. When the limiting ring 410 rotates, the rolling of several balls 412 between the first groove 106 and the second groove 411 supports the rotation of the limiting ring 410, thereby reducing its rotational frictional resistance. The rotation of the winding plate 407 causes the yarn 5 to wind, thereby generating a stretching effect on the yarn 5. The tensile force of the yarn 5 is detected by the tension sensor 2, and the detection data of the tension sensor 2 is received by the detection terminal 6. The tensile strength is judged to meet the standard by the tensile force value recorded when the yarn 5 breaks.

[0027] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A yarn quality testing device, comprising a base (1), wherein a plurality of support legs (101) are fixedly connected to the lower end of the base (1), characterized in that: It also includes a winding mechanism (4), which is connected to a base (1). A first mounting plate (102) and a second mounting plate (103) are fixedly connected to the upper end of the base (1). A number of tension sensors (2) are fixedly connected to the inner side of the first mounting plate (102) at intervals. A first connecting frame (201) is fixedly connected to the front end of the tension sensor (2). A pad (3) is fixedly connected to the inner side of the second mounting plate (103). A number of second connecting frames (301) are fixedly connected to the front end of the pad (3). The first connecting frame (201) and the second connecting frame (301) are both U-shaped and symmetrically distributed. The winding mechanism (4) includes a motor (401) and a winding plate (407). The motor (401) is fixed to the front end of the base (1). The motor (401) drives several winding plates (407) located on the upper end of the base (1) to rotate vertically. The winding plate (407) is provided with a threading hole (408).

2. The yarn (5) quality detection device according to claim 1, characterized in that: The output end of the motor (401) is fixedly connected to a connecting rod (402), and a plurality of first bevel gears (403) are fixedly connected to the connecting rod (402). Each of the first bevel gears (403) is meshed with a second bevel gear (404). The upper end of the second bevel gear (404) is fixedly connected to a connecting shaft (405). The upper end of the connecting shaft (405) extends rotatably from the base (1) and is fixedly connected to a turntable (406). The winding plate (407) is fixedly connected to the upper end of the turntable (406).

3. The yarn (5) quality testing device according to claim 2, characterized in that: The base (1) is provided with several tooth grooves (104), and the meshing first bevel gear (403) and second bevel gear (404) are rotatably disposed in the tooth grooves (104).

4. The yarn (5) quality detection device according to claim 2, characterized in that: The lower end of the turntable (406) is fixed with a limiting ring (410), the cross section of the limiting ring (410) is set as an inverted T shape, and the upper end of the base (1) is provided with several limiting grooves (105), and the limiting ring (410) is rotatably fitted in the limiting grooves (105).

5. The yarn (5) quality testing device according to claim 4, characterized in that: The lower end of the limiting groove (105) is provided with a first annular groove (106), and the lower end of the limiting ring (410) is provided with a second annular groove (411). A plurality of balls (412) are movably arranged between the first annular groove (106) and the second annular groove (411).

6. A yarn (5) quality testing device according to claim 1 or 2, characterized in that: The winding plate (407) has wire-locking grooves (409) symmetrically distributed on both sides of the wire-threading hole (408).

7. A yarn (5) quality testing device according to any one of claims 1-5, characterized in that: The base (1) is equipped with a detection terminal (6) at its front end, and the tension sensor (2) is connected to the detection terminal (6) via a cable.

Citation Information

Patent Citations

  • Yarn quality detection device

    CN220893980U