Quick battery replacement mechanism
By designing a quick-change battery mechanism on the vibratory robot and using a quick-connect device to enable rapid battery installation and removal, the problem of insufficient battery power for the vibratory robot was solved, improving work efficiency and reducing production costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG FOTYCO TECH CO LTD
- Filing Date
- 2025-03-06
- Publication Date
- 2026-04-14
AI Technical Summary
In intelligent vibratory robots, the battery power of multiple vibratory rods is insufficient, resulting in the need for frequent battery replacements. Existing technologies cannot achieve battery replacement quickly and effectively.
A quick battery replacement mechanism was designed, which adopts a quick connection device including a fixed base, a movable handle, a locking head, and a locking buckle. The locking head and locking buckle are controlled by the movable handle to achieve quick battery installation and removal.
It enables rapid battery installation and removal, improves battery replacement efficiency, meets the power supply needs of high-intensity operations, and reduces production costs.
Smart Images

Figure CN224123437U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of vibratory compaction equipment technology, and in particular to a quick battery replacement mechanism. Background Technology
[0002] A smart vibratory compaction robot, as described in patent application CN 220203432U, includes: a chassis support with wheel sets on both sides; a vibratory arm mounted on the chassis support, with a first winding device installed on the arm, a first cable wound on the winding device, the first cable being laid along the length of the vibratory arm, a guide mechanism at the front end of the arm, the first cable hanging downwards past the guide mechanism at the front end of the arm, one end of the hanging cable being connected to a first vibrating rod, and the core wire of the first cable being electrically connected to a vibration generating device inside the first vibrating rod; and a lifting mechanism mounted on the chassis support, connected to the vibratory arm, the lifting mechanism driving the vibratory arm to lift the front end of the arm relative to the rear end. By unwinding the first winding device, the first vibrating rod moves vertically downwards and inserts into the concrete. Activating the vibration generating device inside the first vibrating rod allows for concrete vibration, and the robot can vibrate concrete over obstacles.
[0003] To improve compaction efficiency, multiple vibrating arms can be installed to enable multiple vibrating rods to work simultaneously. However, multiple vibrating rods require multiple batteries for power. Generally, the power supply of a single battery is insufficient during high-intensity operations, and it is necessary to replace the spare battery in time. Therefore, there is an urgent need for a quick battery replacement mechanism. Utility Model Content
[0004] This invention provides a quick battery replacement mechanism, which features quick battery installation and removal.
[0005] To solve the above-mentioned technical problems, this utility model proposes a quick battery replacement mechanism, including a mounting base, a quick connection device, and a battery. The battery is mounted on the mounting base via the quick connection device. The quick connection device includes a fixed base, a movable handle, a locking head, and a locking buckle. The fixed base is mounted on the mounting base, the movable handle is hinged to the fixed base, the locking head is hinged to the movable handle, and the locking buckle is mounted on the battery. When the quick connection device is locked, the hinge between the movable handle and the fixed base, the hinge between the locking head and the movable handle, and the locking buckle are all on the same straight line.
[0006] The above technical solution allows for the locking and unlocking of the locking head and locking buckle to be controlled by the movable handle, thereby enabling quick battery installation and removal via a quick connection device.
[0007] Preferably, the locking head is a U-shaped rod, and a rotating shaft is installed on the movable handle, with both ends of the U-shaped rod connected to the rotating shaft respectively.
[0008] The above technical solution allows the U-shaped rod to rotate around the movable handle, facilitating the engagement and disengagement of the U-shaped rod with the locking buckle.
[0009] Preferably, both ends of the U-shaped rod are provided with threads, and both ends of the U-shaped rod pass through the rotating shaft and are fixed by nuts.
[0010] The above technical solution allows for adjustment of the length of the U-shaped rod via a nut, thus regulating the tightness of the battery during installation.
[0011] Preferably, the battery is provided with a charging interface, and the charging interface is detachably connected to an interface cover, which is connected to the battery via a flexible connector.
[0012] Through the above technical solution, the charging interface can be used to charge the battery, and the interface cover can be used to protect the charging interface and prevent dust and mud in the working environment from contaminating the charging interface.
[0013] Preferably, the battery has a battery handle on top, and the two ends of the battery handle are respectively hinged to the battery.
[0014] The above technical solution makes it easier to lift the battery when replacing it.
[0015] Preferably, the mounting base is fixed to the vibratory robot by a mounting frame, and multiple mounting bases can be installed on the mounting frame.
[0016] The above technical solution allows for the rapid installation of multiple batteries when the vibratory robot requires power from multiple batteries.
[0017] Preferably, the mounting base includes a rear baffle, a base plate, and a front baffle, and the quick-connect device is mounted on the rear baffle.
[0018] The above technical solution can make the structure of the mounting base simpler.
[0019] Preferably, the rear baffle is provided with a protrusion, the protrusion is provided with an oval through hole, and the bottom plate is provided with a connecting plate, the connecting plate is provided with an oval through hole.
[0020] The above technical solution allows the mounting base to be stably fixed on the mounting frame. The protrusion and the connecting plate are provided with oval holes, which facilitates the fine adjustment of the mounting base's position.
[0021] Preferably, the rear baffle, bottom plate, and front baffle are manufactured as a single piece, the protrusion is formed by stamping the rear baffle, and the connecting plate is formed by stamping and folding the rear baffle.
[0022] The above technical solutions simplify the manufacturing process of the mounting base, thereby reducing production costs.
[0023] The beneficial effects of this utility model are as follows:
[0024] 1. Install a quick-connect device for quick battery installation and removal.
[0025] 2. A battery handle is provided on the top of the battery for easy lifting.
[0026] 3. The manufacturing process of the mounting base is simpler, thus reducing production costs. Attached Figure Description
[0027] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:
[0028] Figure 1 This is a schematic diagram of the structure of Example 1;
[0029] Figure 2 This is a schematic diagram of the quick-connect device structure in Example 1;
[0030] Figure 3 This is a schematic diagram of the structure when the mounting base of Example 1 is installed on the mounting frame. Detailed Implementation
[0031] To make the above-mentioned objectives, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model; however, this utility model may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0032] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0033] Example 1
[0034] like Figure 1-3As shown, a quick-change battery mechanism includes a mounting base 1, a quick-connect device, and a battery 2. The battery 2 is mounted on the mounting base 1 via the quick-connect device.
[0035] The mounting base 1 is fixed to the vibratory robot by the mounting frame 3, and multiple mounting bases 1 can be installed on the mounting frame 3. The mounting base 1 includes a rear baffle 11, a base plate 12, and a front baffle 13, and the quick-connect device 4 is installed on the rear baffle 11. The rear baffle 11 is provided with a protrusion 14, and the protrusion is provided with an oval through hole. The base plate 12 is provided with a connecting plate 15, and the connecting plate 15 is provided with an oval through hole. The rear baffle 11, the base plate 12, and the front baffle 13 are manufactured as a single piece. The protrusion 14 is stamped and formed by the rear baffle 11, and the connecting plate 15 is formed by stamping and folding the rear baffle 11.
[0036] The quick-connect device 4 includes a fixed base 41, a movable handle 42, a locking head 43, and a locking buckle 44. The fixed base 41 is mounted on the mounting base 1. The movable handle 42 is hinged to the fixed base 41. The locking head 43 is hinged to the movable handle 42. The locking buckle 44 is mounted on the battery 2. When the quick-connect device is locked, the hinges between the movable handle 42 and the fixed base 41, the hinges between the locking head 43 and the movable handle 42, and the locking buckle 44 are on the same straight line. The locking buckle 44 has a groove. When it needs to be engaged, the locking head 43 engages into the groove. When it needs to be disassembled, the handle is rotated to disengage the locking head 43 from the groove. In this embodiment, the locking head is a U-shaped rod. A rotating shaft 45 is mounted on the movable handle 42. The two ends of the U-shaped rod are connected to the rotating shaft 45. The two ends of the U-shaped rod are threaded. The two ends of the U-shaped rod pass through the rotating shaft and are fixed by nuts.
[0037] The battery 2 is provided with a charging interface 21. The charging interface is detachably connected to an interface cover 22, which is connected to the battery 2 via a flexible connector 23.
[0038] The battery 2 is provided with a battery handle 24 on the top, and the two ends of the battery handle 24 are respectively hinged to the battery 2.
[0039] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A quick-change battery mechanism, characterized in that: The device includes a mounting base, a quick-connect device, and a battery. The battery is mounted on the mounting base via the quick-connect device. The quick-connect device includes a fixed base, a movable handle, a locking head, and a locking buckle. The fixed base is mounted on the mounting base, the movable handle is hinged to the fixed base, the locking head is hinged to the movable handle, and the locking buckle is mounted on the battery. When the quick-connect device is locked, the hinge between the movable handle and the fixed base, the hinge between the locking head and the movable handle, and the locking buckle are all on the same straight line.
2. The quick battery replacement mechanism according to claim 1, characterized in that: The locking head is a U-shaped rod, and a rotating shaft is installed on the movable handle. The two ends of the U-shaped rod are respectively connected to the rotating shaft.
3. The quick battery replacement mechanism according to claim 2, characterized in that: The two ends of the U-shaped rod are respectively threaded, and the two ends of the U-shaped rod pass through the rotating shaft and are fixed by nuts.
4. The quick battery replacement mechanism according to claim 1, characterized in that: The battery is provided with a charging interface, and an interface cover is detachably connected to the charging interface. The interface cover is connected to the battery through a flexible connector.
5. The quick battery replacement mechanism according to claim 1, characterized in that: The battery has a handle on top, and the two ends of the handle are hinged to the battery.
6. The quick battery replacement mechanism according to claim 1, characterized in that: The mounting base is fixed to the vibratory robot by a mounting frame, and one or more mounting bases are mounted on the mounting frame.
7. The quick battery replacement mechanism according to claim 1, characterized in that: The mounting base includes a rear baffle, a base plate, and a front baffle, and the quick-connect device is mounted on the rear baffle.
8. The quick battery replacement mechanism according to claim 7, characterized in that: The rear baffle is provided with a protrusion, and the protrusion is provided with an oval through hole. The bottom plate is provided with a connecting plate, and the connecting plate is provided with an oval through hole.
9. The quick-change battery mechanism according to claim 8, characterized in that: The rear baffle, bottom plate and front baffle are manufactured as a single piece. The protrusion is formed by stamping the rear baffle. The connecting plate is formed by stamping and folding the rear baffle.
Citation Information
Patent Citations
Intelligent vibrating robot
CN220203432U