Power socket
By optimizing the connection between the metal plate and the wire in the power socket through a step-by-step welding process, the problem of contact failure and safety hazards caused by poor welding is solved, thereby improving the connection stability and safety of the power socket.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HUNAN XULIAN TECH CO LTD
- Filing Date
- 2025-04-09
- Publication Date
- 2026-04-14
AI Technical Summary
In existing power sockets, the direct multi-to-one welding process between the metal sheet and the wire leads to poor welding, gaps, and is prone to causing incomplete or missing welds, which in turn can result in contact failure, increased local resistance, and even fire.
A step-by-step welding process is adopted, in which the second conductive sheet is welded to the adjacent first conductive sheet to form a first welding structure. The wire is connected to the first welding structure or the conductive sheet through the second welding structure, which optimizes the connection method between the metal sheet and the wire and ensures the uniformity and stability of the welding.
It improves the connection stability and safety of power sockets, reduces the welding defect rate in the production process, and reduces safety hazards.
Smart Images
Figure CN224123549U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of power socket technology, specifically to a power socket structure that improves connection stability and safety by optimizing the internal metal sheet welding process. Background Technology
[0002] In existing power socket manufacturing processes (such as power strips and adapters), the soldering quality between the internal live and neutral wires (L / N poles) and the copper strip directly affects the product's safety and reliability. Currently, the industry commonly uses the following process: arranging multiple metal plates (corresponding to different sockets) adjacent to each other and directly soldering them to the wires. However, this process is prone to poor soldering, leading to safety hazards: unavoidable gaps exist between adjacent metal plates, making it difficult for the solder to fill evenly, easily resulting in incomplete soldering or missed solder joints. Poor soldering can easily cause socket contact failure, increased local resistance, and consequently, arcing, overheating, or even fire.
[0003] The core reason is that the direct many-to-one welding process between the metal sheet and the wire cannot guarantee the uniformity and long-term stability of the solder joints. Therefore, there is an urgent need for a power socket with a new welding structure to solve the safety hazards and efficiency bottlenecks in the existing technology. Utility Model Content
[0004] This utility model aims to provide a power socket in which a second conductive sheet and an adjacent first conductive sheet are welded together to form a first welding structure. The first welding structure serves as a reliable connection unit. The wire is then connected to the first welding structure through the second welding structure, or the wire is then connected to the first conductive sheet or the second conductive sheet through the second welding structure. By optimizing the connection method between the metal sheet and the wire through a step-by-step welding process, the connection failure and safety hazards caused by poor welding are solved, while improving the production yield.
[0005] A power socket according to an embodiment of this application includes:
[0006] Insulating body of the socket;
[0007] At least one first conductive piece, the at least one first conductive piece being provided with a socket for inserting a plug of an external electrical device; the at least one first conductive piece being disposed on the insulating body of the socket;
[0008] At least one second conductive piece is disposed on the insulating body of the socket; the at least one second conductive piece is connected and electrically conductive to each other through the first welding structure;
[0009] The conductor is connected to the first welding structure and electrically conductive through the second welding structure, or the conductor is connected to the at least one first conductive piece or the at least one second conductive piece and electrically conductive through the second welding structure.
[0010] Furthermore, as a more preferred embodiment of the present invention, the at least one second conductive sheet includes a metal sheet body, the metal sheet body including a planar portion; one end of the metal sheet body is provided with a first bent portion, the first bent portion being perpendicular to the planar portion.
[0011] Furthermore, as a more preferred embodiment of the present invention, the first bending portion and / or the second bending portion are provided with a groove; the groove is for the conductor core of the conductor to pass through; and the first welding structure is provided on one side of the groove; at least a portion of the second welding structure fills at least a portion of the groove.
[0012] Furthermore, as a more preferred embodiment of the present invention, the first bending portion and / or the second bending portion are provided with a first through hole; the first through hole is for the conductor core of the conductor to pass through; and the first welding structure is provided on one side of the first through hole; at least a portion of the second welding structure fills at least a portion of the first through hole.
[0013] Furthermore, as a more preferred embodiment of the present invention, the metal sheet body is provided with at least one second through hole on the planar portion. The at least one second through hole is used for one end of the at least one first conductive sheet to extend and fit into the through hole. One end of the at least one first conductive sheet is fixed in the second through hole by a third welding structure. At least a portion of the third welding structure fills at least a portion of the second through hole.
[0014] Furthermore, as a more preferred embodiment of this utility model, the other end of the metal sheet is provided with a second bent portion, the second bent portion being perpendicular to the planar portion; the second bent portion is used for electrical connection with the power adapter, and the second bent portion is provided with a third through hole, the third through hole being used for positioning and installing the power adapter.
[0015] Furthermore, as a more preferred embodiment of this utility model, the at least one first conductive piece includes an N-pole connector and an L-pole connector; the N-pole connector and the L-pole connector are respectively provided on opposite sides of the socket insulating body;
[0016] The socket insulating body is provided with at least one second conductive sheet on an adjacent side of at least one first conductive sheet;
[0017] The at least one second conductive sheet includes an N-polar conductive sheet and an L-polar conductive sheet;
[0018] The N-pole conductive sheet is electrically connected to the N-pole connector; the L-pole conductive sheet is electrically connected to the L-pole connector; the overlapping positions of the N-pole conductive sheet and the L-pole conductive sheet are isolated by an insulating component.
[0019] Furthermore, as a more preferred embodiment of the present invention, at least one side of the insulating member is provided with a slot, the slot being adapted to the overlapping position of the N-polar conductive sheet and the L-polar conductive sheet; the N-polar conductive sheet or a portion of the L-polar conductive sheet can be inserted into the slot.
[0020] Furthermore, as a more preferred embodiment of this utility model, the insulating member is provided with at least one first positioning hole, and the socket insulating body is provided with a first positioning pin adapted to the at least one first positioning hole, and the insulating member can be inserted into the first positioning pin through the at least one first positioning hole.
[0021] Furthermore, as a more preferred embodiment of this utility model, the at least one second conductive sheet is provided with at least one second positioning hole, the socket insulating body is provided with a second positioning pin adapted to the at least one second positioning hole, and the insulating member can be inserted into the second positioning pin through the at least one second positioning hole. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0023] Figure 1 This is a schematic diagram of the structure of a power socket according to an embodiment of this application.
[0024] Figure 2 This is a schematic diagram of another power socket according to an embodiment of this application.
[0025] Figure 3 This is a schematic diagram showing the unfolded structure of the power socket according to an embodiment of this application.
[0026] Figure 4 This is a schematic diagram showing the structure of the second conductive sheet in an embodiment of this application.
[0027] Figure 5 This is a schematic diagram showing the structure of another second conductive sheet in an embodiment of this application.
[0028] Figure 6 This is a schematic diagram showing the overall structure of a power socket according to an embodiment of this application.
[0029] Figure 7 This is a schematic diagram of a structure in the prior art of this application where there are unavoidable gaps between adjacent metal sheets.
[0030] Figure label:
[0031] 1-Socket insulating body, 11-Mounting window, 12-First positioning pin, 2-First conductive piece, 21-Socket, 22-N pole connector, 23-L pole connector, 3-Second conductive piece, 31-Metal sheet, 311-Second through hole, 32-Flat surface, 33-First bend, 331-Groove, 332-First through hole, 34-Second bend, 341-Third through hole, 35-N pole conductive piece, 36-L pole conductive piece, 37-Second positioning hole, 4-Wire, 41-Live wire, 42-Neutral wire, 5-Insulating component, 51-Slot, 52-First positioning hole, 53-Third positioning pin.
[0032] a - First welded structure, b - Second welded structure, c - Third welded structure.
[0033] 100-Power adapter. Detailed Implementation
[0034] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0035] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly set on the other component; when a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to the other component.
[0036] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0037] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" or "several" means two or more, unless otherwise explicitly specified.
[0038] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.
[0039] Example
[0040] This embodiment aims to address the shortcomings of existing technologies where direct many-to-one welding of metal sheets and wires 4 fails to guarantee solder joint uniformity and long-term stability. Unavoidable gaps exist between adjacent metal sheets, making it difficult for solder to fill evenly, leading to incomplete soldering and missed solder joints. Poor welding can easily cause socket contact failure, increased local resistance, and consequently, arcing, overheating, or even fire. Therefore, referring to… Figure 1-7 As shown, this embodiment provides a power socket. The second conductive sheet 3 and the adjacent first conductive sheet 2 are welded to form a first welding structure a. The first welding structure a serves as a reliable connection. The wire 4 is then connected to the first welding structure a through the second welding structure b, or the wire 4 is then connected to the first conductive sheet 2 or the second conductive sheet 3 through the second welding structure b. By optimizing the connection method between the metal sheet and the wire 4 through a step-by-step welding process, the contact failure and safety hazards caused by poor welding are solved, while improving the production yield.
[0041] Reference Figure 1-3 As shown, a power socket includes: a socket insulating body 1, at least one first conductive piece 2, at least one second conductive piece 3, and a wire 4.
[0042] At least one first conductive piece 2 is provided with a socket 21 for inserting a plug of an external electrical device; at least one first conductive piece 2 is disposed on the socket insulating body 1; it should be added that the socket insulating body 1 can be injection molded from flame-retardant polycarbonate or flame-retardant ABS plastic, and the side wall of the socket insulating body 1 is provided with an installation window 11 for the first conductive piece 2 to be inserted; the first conductive piece 2 is bent to form a V-shaped socket 21. For example, the first conductive piece 2 is made of phosphor bronze and has a nickel-plated surface, including an N-pole connector and an L-pole connector 23, and the V-shaped socket 21 at the end is designed as an elastic contact piece.
[0043] At least one second conductive piece 3 is disposed on the socket insulating body 1; at least one second conductive piece 3 is connected and electrically conductive to each other through a first welding structure a. It should be noted that the second conductive piece 3 can be detachably disposed on one side of the socket insulating body 1; for example, first conductive pieces 2 are disposed on opposite sides of the socket insulating body 1, and a second conductive piece 3 is disposed on the side adjacent to these two sides, so that the two first conductive pieces 2 are electrically conductive with the same polarity through the second conductive piece 3.
[0044] Wire 4 is connected to the first welding structure a through the second welding structure b and is electrically conductive (e.g., Figure 1 (as shown), or the wire 4 is connected to at least one first conductive piece 2 or at least one second conductive piece 3 through the second welding structure b and is electrically conductive (as shown). Figure 2 (As shown). It should be noted that conductor 4 includes live wire 41 (L pole), neutral wire 42 (N pole) and ground wire.
[0045] Reference Figure 4 and 5 As shown, in some embodiments, at least one second conductive sheet 3 includes a metal sheet body 31, which includes a planar portion 32. One end of the metal sheet body 31 is provided with a first bent portion 33, which is perpendicular to the planar portion 32. It should be noted that the planar portion 32 is perpendicular to the entire first conductive sheet 2, that is, the first bent portion 33 is parallel to the first conductive sheet 2, and the first bent portion 33 is welded to the end of the first conductive sheet 2 to form a first welded structure a.
[0046] Reference Figure 4 As shown, in some embodiments, the first bending portion 33 is provided with a groove 331; the groove 331 is for the core of the conductor 4 to pass through; and the first welding structure a is provided on one side of the groove 331; at least a portion of the second welding structure b fills at least a portion of the groove 331.
[0047] Reference Figure 5As shown, in some embodiments, the first bending portion 33 is provided with a first through hole 332; the first through hole 332 is used for the wire core of the conductor 4 to pass through; and a first welding structure a is provided on one side of the first through hole 332; at least a portion of the second welding structure b fills at least a portion of the first through hole 332. For example, the depth of the first through hole 332 is adapted to the exposed length of the wire core of the conductor 4. Alternatively, the first conductive sheet 2 is also provided with another first through hole 332 at the corresponding position of the first through hole 332, allowing the wire core of the conductor 4 to pass through, and the second welding structure fills the first through hole 332 on the first conductive sheet 2 and the second conductive sheet 3. For example, the outer sheath of the end of the conductor 4 is stripped, exposing 5mm of the wire core. The wire core of the conductor 4 is embedded in the groove 331, and the groove 331 and the surrounding area are filled with solder. After the solder is formed, it becomes the second welding structure b. Alternatively, the wire core of the conductor 4 is passed through the first through hole 332, and the solder wraps around the inside and outside of the first through hole 332 to form the second welding structure b.
[0048] Reference Figure 4 and 5 As shown, in some embodiments, the metal sheet 31 has at least one second through hole 311 on the planar portion 32. The at least one second through hole 311 is used for one end of at least one first conductive sheet 2 to extend and fit into the through hole. One end of at least one first conductive sheet 2 is fixed in the second through hole 311 by a third welding structure c. At least a portion of the third welding structure c fills at least a portion of the second through hole 311.
[0049] Reference Figure 3-6 As shown, in some embodiments, the other end of the metal sheet 31 is provided with a second bending portion 34, which is perpendicular to the plane portion 32; the second bending portion 34 is used for electrical connection with the power adapter 100, and the second bending portion 34 is provided with a third through hole 341, which is used for positioning and mounting the power adapter 100.
[0050] Reference Figure 3-5 As shown, in some embodiments, at least one first conductive piece 2 includes an N-pole connector 22 and an L-pole connector 23; an N-pole connector 22 and an L-pole connector 23 are respectively provided on opposite sides of the socket insulating body 1; at least one second conductive piece 3 is provided on an adjacent side of at least one first conductive piece 2 in the socket insulating body 1; at least one second conductive piece 3 includes an N-pole conductive piece 35 and an L-pole conductive piece 36; the N-pole conductive piece 35 is electrically connected to the N-pole connector 22; the L-pole conductive piece 36 is electrically connected to the L-pole connector 23; the overlapping positions of the N-pole conductive piece 35 and the L-pole conductive piece 36 are isolated by an insulating member 5.
[0051] Reference Figure 4 and 5As shown, in some embodiments, at least one side of the insulating member 5 is provided with a slot 51, which is adapted to the overlapping position of the N-pole conductive sheet 35 and the L-pole conductive sheet 36; a portion of the N-pole conductive sheet 35 or the L-pole conductive sheet 36 can be inserted into the slot 51. For example, the insulating member 5 is made of high-temperature resistant nylon material, and has symmetrically designed U-shaped slots 51 on one or both sides. The inner wall of the slot 51 is provided with anti-slip texture to enhance friction. The width of the slot 51 matches the thickness of the N-pole conductive sheet 35 and the L-pole conductive sheet 36 to ensure that the conductive sheets do not wobble after insertion. The insulating member 5 is assembled by sequentially inserting the insulating member, such as first installing the L-pole conductive sheet 36 onto the socket insulating body 1, then covering the overlapping position of the L-pole conductive sheet 36 and the N-pole conductive sheet 35 with the insulating member 5 and connecting it to the socket insulating body 1, and finally installing the N-pole conductive sheet 35. The insulating element 5 can be embedded in the overlapping position of the N-polar conductive sheet 35 and the L-polar conductive sheet 36, and the slot 51 can cover the edge of the N-polar conductive sheet 35 or the L-polar conductive sheet 36 to form physical isolation.
[0052] Reference Figure 1-5 As shown, in some embodiments, the insulating member 5 is provided with at least one first positioning hole 52, and the socket insulating body 1 is provided with a first positioning pin 12 adapted to at least one first positioning hole 52. The insulating member 5 can be inserted into the first positioning pin 12 through at least one first positioning hole 52. For example, the insulating member 5 body is provided with four first positioning holes 52, located at the corners, precisely engaging with the positioning pins on the socket insulating body 1. The first positioning holes 52 and the pins are interference-fitted to prevent displacement of the insulating member 5.
[0053] Reference Figure 1-4 As shown, in some embodiments, at least one second conductive sheet 3 is provided with at least one second positioning hole 37, and the socket insulating body 1 is provided with a second positioning pin 13 adapted to at least one second positioning hole 37. The insulating member 5 can be inserted into the second positioning pin 13 through at least one second positioning hole 37. Furthermore, the second conductive sheet 3 is also provided with a third positioning hole 38, and the insulating member 5 is also provided with a third positioning pin 53 adapted to the third positioning hole 38.
[0054] The electronic devices provided in the embodiments of this application have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the embodiments above are only for the purpose of helping to understand this application. Furthermore, those skilled in the art will recognize that, based on the ideas of this application, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of this application.
Claims
1. A power socket, characterized in that, include: Insulating body of the socket; At least one first conductive piece, the at least one first conductive piece being provided with a socket for inserting a plug of an external electrical device; At least one first conductive piece is disposed on the socket insulating body; At least one second conductive piece is disposed on the insulating body of the socket; the at least one second conductive piece is connected and electrically conductive to each other through a first welding structure; The conductor is connected to the first welding structure and electrically conductive through the second welding structure, or the conductor is connected to the at least one first conductive piece or the at least one second conductive piece and electrically conductive through the second welding structure.
2. The power socket according to claim 1, characterized in that, The at least one second conductive sheet includes a metal sheet body, the metal sheet body including a planar portion; one end of the metal sheet body is provided with a first bent portion, the first bent portion being perpendicular to the planar portion.
3. The power socket according to claim 2, characterized in that, The first bend is provided with a groove; the groove is for the conductor core of the wire to pass through; and the first welding structure is provided on one side of the groove; at least a portion of the second welding structure fills at least a portion of the groove.
4. The power socket according to claim 2, characterized in that, The first bend is provided with a first through hole; the first through hole is for the conductor core to pass through; and the first welding structure is provided on one side of the first through hole; at least a portion of the second welding structure fills at least a portion of the first through hole.
5. The power socket according to claim 2, characterized in that, The metal sheet has at least one second through hole on the planar portion. The at least one second through hole is used for one end of the at least one first conductive sheet to extend and fit into the through hole. One end of the at least one first conductive sheet is fixed in the second through hole by a third welding structure. At least a portion of the third welding structure fills at least a portion of the second through hole.
6. The power socket according to claim 2, characterized in that, The other end of the metal sheet is provided with a second bent portion, which is perpendicular to the plane portion; the second bent portion is used for electrical connection with the power adapter, and the second bent portion is provided with a third through hole, which is used for positioning and installing the power adapter.
7. The power socket according to claim 1, characterized in that, The at least one first conductive piece includes an N-pole connector and an L-pole connector; the N-pole connector and the L-pole connector are respectively provided on opposite sides of the socket insulating body; The socket insulating body is provided with at least one second conductive sheet on an adjacent side of at least one first conductive sheet; The at least one second conductive sheet includes an N-polar conductive sheet and an L-polar conductive sheet; The N-pole conductive sheet is electrically connected to the N-pole connector; the L-pole conductive sheet is electrically connected to the L-pole connector; the overlapping positions of the N-pole conductive sheet and the L-pole conductive sheet are isolated by an insulating component.
8. The power socket according to claim 7, characterized in that, At least one side of the insulating member is provided with a slot, which is adapted to the overlapping position of the N-pole conductive sheet and the L-pole conductive sheet; the N-pole conductive sheet or a portion of the L-pole conductive sheet can be inserted into the slot.
9. The power socket according to claim 7, characterized in that, The insulating component is provided with at least one first positioning hole, and the socket insulating body is provided with a first positioning pin that is adapted to the at least one first positioning hole. The insulating component can be inserted into the first positioning pin through the at least one first positioning hole.
10. The power socket according to claim 7, characterized in that, The at least one second conductive sheet is provided with at least one second positioning hole, and the socket insulating body is provided with a second positioning pin adapted to the at least one second positioning hole. The insulating member can be inserted into the second positioning pin through the at least one second positioning hole.