Winding device for motor manufacturing

Abstract

The utility model discloses a winding device for motor manufacturing, which comprises a bottom plate, the top of the bottom plate is provided with a winding assembly, the winding assembly comprises a circular plate, the surface of the circular plate is provided with a moving groove, the inner wall of the moving groove is in sliding connection with a moving block, one end of the moving block is connected with a supporting rod through a bolt, and the supporting rod is connected with a motor through a bolt. A first square plate is welded to the outer wall of the circumference of the supporting rod, a first groove is formed in the inner wall of the first square plate, a second square plate is welded to the outer wall of the circumference of the fixing ring, a second groove is formed in the inner wall of the second square plate, and supporting strips are connected to the inner walls of the first groove and the second groove through damping bearings. According to the winding device for motor manufacturing, due to the fact that the winding assembly is arranged, practicability of winding rollers of various diameters is good to a certain degree, and due to the fact that the traction assembly is arranged, coils can be well and evenly wound to a certain degree.

Description

Technical Field

[0001] This utility model relates to the field of winding equipment technology, specifically a winding device for motor manufacturing. Background Technology

[0002] An electric motor is a device that converts electrical energy into mechanical energy based on the principle of electromagnetic induction. It is an indispensable energy conversion device in power systems, industrial equipment, and modern technology. Winding is the core process in motor manufacturing to realize electromagnetic conversion, improve performance, and adapt to diverse needs. The optimization of its design, materials, and processes directly determines the overall efficiency of the motor.

[0003] The prior art patent document CN212402977U provides a winding device for motor manufacturing, including a worktable, a mounting block at the top of the worktable, and a support frame at one side of the top of the worktable relative to the mounting block. A motor is mounted inside the mounting block, and a rotating shaft is located at the output end of the motor. A fixing plate is provided on the outer wall of the rotating shaft. This invention solves the problem of the rotating shaft being unable to be adjusted according to the length of the winding roller by using a support bar, a spring, a movable plate, a fixing fork, and an adjustment groove. By pressing the support bar at the top of the spring, a new winding roller is placed on the outside of the support bar. The support bar, under the elastic force of the spring, supports and fixes the winding roller. Then, the movable plate is placed on the outer wall of the rotating shaft and fits against the winding roller. The fixing fork is inserted into the corresponding adjustment groove on one side of the movable plate to fix the movable plate.

[0004] Although the device has many beneficial effects, it still has the following problems: The device uses support bars to fix the winding shaft, and although the plug-in fixing effect is good, it is still insufficient for the diameter range of the winding roller. Secondly, the traction height and position of the device are relatively fixed, which can easily cause the coil to deviate and stack. Utility Model Content

[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0006] 1. Technical problems to be solved:

[0007] To address the aforementioned issues of insufficient applicability of winding roller diameter and the tendency for coil misalignment and stacking, this utility model is proposed.

[0008] Therefore, the purpose of this utility model is to provide a winding device for motor manufacturing, which aims to solve the problem of insufficient applicable range of winding roller diameter and to minimize the occurrence of coil misalignment and stacking.

[0009] 2. Technical Solution:

[0010] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0011] A winding device for motor manufacturing includes a base plate, a winding assembly on the top of the base plate, the winding assembly including a circular plate, a movable groove on the surface of the circular plate, a movable block slidably connected to the inner wall of the movable groove, a support rod connected to one end of the movable block by bolts, a first square plate welded to the outer circumference of the support rod, a first groove on the inner wall of the first square plate, a ring connected to one end of the circular plate by bolts, a screw threaded to the inner circumference of the ring, a fixing ring sleeved on the outer circumference of the screw, a second square plate welded to the outer circumference of the fixing ring, a second groove on the inner wall of the second square plate, support bars connected to the inner walls of both the first groove and the second groove by damping bearings, and a traction assembly on one side of the winding assembly. The ring structure design facilitates better fixing of the screw to one side of the circular plate.

[0012] In a preferred embodiment of the winding device for motor manufacturing according to this utility model, the top of the support rod is provided with a circular groove, the inner wall of the circular groove is threaded with a circular rod, and the top of the circular rod is connected with a retaining strip by bolts. The structural design of the retaining strip facilitates better fixation of the winding shaft.

[0013] In a preferred embodiment of the winding device for motor manufacturing according to this utility model, a handle block is welded to one end of the screw, a retaining ring is threaded to the outer circumference of the screw, and there are multiple moving grooves, support rods and support bars, which are arranged in a ring shape.

[0014] In a preferred embodiment of the winding device for motor manufacturing according to this utility model, the traction assembly includes a screw seat, a second motor is disposed on one side of the screw seat, a sliding groove is formed on the top of the screw seat, a lead screw is disposed on the inner wall of the sliding groove, the output shaft of the second motor is connected to the lead screw, a slider is sleeved on the surface of the lead screw, a fixing plate is bolted to the top of the slider, a cylinder is bolted to the top of the fixing plate, a guide rod is connected to the top of the cylinder, and a clamping plate is bolted to the top of the guide rod.

[0015] In a preferred embodiment of the winding device for motor manufacturing according to this utility model, the top of the base plate is bolted to a fixing seat, the top of the fixing seat is provided with a first motor, and the output shaft of the first motor is connected to the circular plate.

[0016] In a preferred embodiment of the winding device for motor manufacturing according to this utility model, the top of the clamping plate has a clamping groove, the inner wall of the clamping groove is slidably connected to a clamping block, the top of the clamping block is connected to a traction wheel by bolts, the inside of the clamping block has a slot, the inner wall of the slot is fitted with a fixing pin, one end of the fixing pin is welded with a handle, the surface of the fixing pin is threaded with a nut, the surface of the clamping plate has a fixing groove, the inner circumference of the fixing groove matches the outer circumference of the fixing pin, and the structural design of the fixing groove with equal spacing facilitates the device to fix the specific position of the traction wheel more accurately, thereby adjusting the distance between the traction wheels.

[0017] In a preferred embodiment of the winding device for motor manufacturing according to this utility model, there are multiple locking blocks, which are symmetrically distributed.

[0018] 3. Beneficial effects:

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] This type of winding device for motor manufacturing is equipped with a winding assembly. It utilizes a fixed ring that moves on the surface of a screw and a moving block that slides on the inner wall of a moving groove. After being fixed by a retaining ring, it is easy to adjust the specific position of the support rod at one end of the circular plate. This facilitates the adjustment of the diameter formed by the spacing of the support rods, thus making it suitable for the installation of winding rollers of various diameters. To a certain extent, it has good practicality for winding rollers of various diameters.

[0021] This type of winding device for motor manufacturing includes a traction component. A cylinder drives a guide rod to rise, thereby adjusting the specific height of the traction wheel. The spacing between the traction wheels can be easily adjusted through the cooperation between the fixing pin and the fixing groove. The motor drives the lead screw to rotate, causing the slider to move the fixing plate, which facilitates the adjustment of the specific position of the traction wheel and makes it easier to control the distribution of the coil. This, to a certain extent, is beneficial for better and more uniform winding of the coil. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0023] Figure 1 This is a schematic diagram of the overall structure of a winding device for motor manufacturing according to the present invention;

[0024] Figure 2 This is an exploded view of the winding assembly structure of a winding device for motor manufacturing according to this utility model;

[0025] Figure 3 This utility model relates to a winding device for motor manufacturing. Figure 2 A schematic diagram of the structure of section A in the middle;

[0026] Figure 4 This is an exploded view of the clamping plate structure of a winding device for motor manufacturing according to this utility model;

[0027] Figure 5 This is an exploded view of the screw seat structure of a winding device for motor manufacturing according to this utility model.

[0028] Explanation of the numbers in the diagram: 1. Base plate; 2. Fixing seat; 3. First motor; 4. Winding assembly; 41. Circular plate; 42. Moving groove; 43. Moving block; 44. Circular ring; 45. Support rod; 46. Circular groove; 47. Circular rod; 48. Locking strip; 49. First groove; 410. First square plate; 411. Supporting strip; 412. Second square plate; 413. Second groove; 414. Handling block; 415. Fixing 416. Ring; 417. Screw; 5. Snap ring; 6. Traction assembly; 51. Traction wheel; 52. Snap block; 53. Hole and slot; 54. Fixing pin; 55. Handle; 56. Nut; 57. Fixing groove; 58. Snap plate; 59. Snap groove; 510. Guide rod; 511. Cylinder; 512. Fixing plate; 513. Second motor; 514. Slider; 515. Lead screw; 516. Slide groove; 517. Threaded seat. Detailed Implementation

[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0030] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0031] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0032] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.

[0034] This utility model provides an overall structural schematic diagram of an embodiment of a winding device for motor manufacturing, including:

[0035] Please see Figures 1-5 This utility model provides a technical solution:

[0036] A winding device for motor manufacturing includes a base plate 1. A winding assembly 4 is disposed on the top of the base plate 1. The winding assembly 4 includes a circular plate 41. A movable groove 42 is formed on the surface of the circular plate 41. A movable block 43 is slidably connected to the inner wall of the movable groove 42. A support rod 45 is bolted to one end of the movable block 43. A first square plate 410 is welded to the outer circumference of the support rod 45. A first groove 49 is formed on the inner wall of the first square plate 410. A ring 44 is bolted to one end of the circular plate 41. A screw 416 is threaded to the inner circumference of the ring 44. A fixing ring 415 is fitted onto the outer circumference of the 6. A second square plate 412 is welded to the outer circumference of the fixing ring 415. A second groove 413 is provided on the inner wall of the second square plate 412. The inner walls of the first groove 49 and the second groove 413 are connected to support bars 411 through damping bearings. A traction component 5 is provided on one side of the winding component 4. By utilizing the structural design of the support rod 45 and the sliding connection between the moving block 43 and the moving groove 42, the winding roller is easily fixed by the support bars 411 connected by the damping bearings when the fixing ring 415 moves.

[0037] It is worth noting that, in order to facilitate the removal of the winding spool, the top of the support rod 45 is provided with a circular groove 46, the inner wall of the circular groove 46 is threaded with a circular rod 47, and the top of the circular rod 47 is bolted with a retaining strip 48. The circular rod 47 is threaded to the circular groove 46, which makes it easy to remove the retaining strip 48, thereby facilitating the removal of the winding spool.

[0038] Next, in order to be suitable for winding rollers of various diameters, specifically, a handle block 414 is welded to one end of the screw 416, and a retaining ring 417 is threaded onto the outer circumference of the screw 416. There are multiple moving grooves 42, support rods 45 and support bars 411. The moving grooves 42, support rods 45 and support bars 411 are arranged in a ring shape. Through the structural design of multiple support rods 45, it is easy to adjust the spacing between the support rods 45, thereby making it suitable for winding rollers of various diameters.

[0039] Meanwhile, in order to better adjust the specific height and position of the traction wheel 51, the traction assembly 5 specifically includes a screw seat 517, a second motor 513 is provided on one side of the screw seat 517, a slide groove 516 is provided on the top of the screw seat 517, a lead screw 515 is provided on the inner wall of the slide groove 516, the output shaft of the second motor 513 is connected to the lead screw 515, a slider 514 is sleeved on the surface of the lead screw 515, a fixing plate 512 is bolted to the top of the slider 514, a cylinder 511 is bolted to the top of the fixing plate 512, a guide rod 510 is connected to the top of the cylinder 511, and a clamping plate 58 is bolted to the top of the guide rod 510. The second motor 513 drives the slider 514 to move, thereby facilitating the adjustment of the specific position of the traction wheel 51, and the cylinder 511 drives the guide rod 510, thereby facilitating the adjustment of the specific height and position of the traction wheel 51.

[0040] Furthermore, to facilitate the winding of the coil, specifically, the top of the base plate 1 is bolted to a fixing seat 2, and the top of the fixing seat 2 is equipped with a first motor 3. The output shaft of the first motor 3 is connected to the circular plate 41. Through the structural design of the first motor 3, it is easy for it to drive the circular plate 41 to rotate, thereby facilitating the winding of the coil.

[0041] It is worth noting that, in order to be suitable for coils of various diameters, specifically, the top of the clamping plate 58 is provided with a clamping groove 59, the inner wall of the clamping groove 59 is slidably connected with a clamping block 52, the top of the clamping block 52 is connected to a traction wheel 51 by bolts, the inside of the clamping block 52 is provided with a hole groove 53, the inner wall of the hole groove 53 is fitted with a fixing pin 54, one end of the fixing pin 54 is welded with a handle 55, the surface of the fixing pin 54 is threaded with a nut 56, the surface of the clamping plate 58 is provided with a fixing groove 57, the inner circumference of the fixing groove 57 matches the outer circumference of the fixing pin 54, by adjusting the position of the fixing pin 54, the distance between the traction wheels 51 can be easily adjusted, thus making it suitable for coils of various diameters.

[0042] Finally, in order to facilitate better traction of the coils between the traction wheels 51, there are multiple locking blocks 52, which are symmetrically distributed. This symmetrical distribution is part of the structural design of the locking blocks 52, which facilitates better traction of the coils between the traction wheels 51.

[0043] In addition, the circuits, electronic components and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the internal structure and method.

[0044] The device or equipment models mentioned in this article may be as follows:

[0045] First motor: Y2-160-M1-8;

[0046] Second motor: Y802-4.

[0047] Combination Figures 1-5 The specific usage process of the winding device for motor manufacturing according to this embodiment is as follows:

[0048] 1: When using this type of motor manufacturing winding device, the operator will move the device to a suitable position by moving the base plate 1, and drive the circular plate 41 to rotate by the first motor 3 connected by bolts on one side of the fixed seat 2. The diameter of the winding roller is adjusted by the winding assembly 4 and installed on the outer circumference of the support rod 45. The specific position of the winding wire is adjusted by the traction assembly 5 before operation.

[0049] 2: When there are multiple diameters of the winding shaft, the device is equipped with a winding assembly 4. After the operator rotates the round rod 47 on the inner wall of the round groove 46 and removes the clip 48, the operator can rotate the clip 417 to loosen the clip 417, and then pull the handle 414 to move the screw 416 on the inner wall of the ring 44 and the surface of the fixed ring 415, so that the operator can adjust the position of the fixed ring 415. The support bar 411 connected by the damping bearing through the inner wall of the first groove 49 and the second groove 413 formed between the first square plate 410 and the second square plate 412, as well as the sliding connection between the moving block 43 and the moving groove 42, can adjust the spacing of the support rod 45 on one side of the round plate 41, so as to facilitate the application of winding rollers of multiple diameters.

[0050] 3. When the position or height of the wire needs to be adjusted during the winding process, the device is equipped with a traction component 5. The second motor 513 drives the screw 515 inside the screw seat 517 to rotate, so that the slider 514 can move the fixing plate 512 horizontally on the inner wall of the groove 516. The operator can drive the cylinder 511 to make the guide rod 510 drive the clamping plate 58 to rise. Then, by turning the nut 56 and holding the handle 55, the fixing pin 54 is pulled out from the inner wall of the fixing groove 57 and the hole groove 53. The clamping block 52 drives the traction wheel 51 to move on the inner wall of the clamping groove 59. After adjusting to the appropriate position, the fixing pin 54 is inserted into the inner wall of the fixing groove 57 and the hole groove 53 to fix the spacing of the traction wheel 51, thereby achieving the purpose of adjusting the height of the wire.

[0051] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A winding device for manufacturing an electric motor, characterized in that, The system includes a base plate (1), on the top of which is a winding assembly (4). The winding assembly (4) includes a circular plate (41). A moving groove (42) is formed on the surface of the circular plate (41). A moving block (43) is slidably connected to the inner wall of the moving groove (42). One end of the moving block (43) is connected to a support rod (45) by bolts. A first square plate (410) is welded to the outer circumference of the support rod (45). A first groove (49) is formed on the inner wall of the first square plate (410). One end of the circular plate (41) is connected to the support rod (45). A ring (44) is bolted to the inner wall of the ring (44), and a screw (416) is threaded to the inner wall of the ring (44). A fixing ring (415) is sleeved on the outer wall of the screw (416). A second square plate (412) is welded to the outer wall of the fixing ring (415). A second groove (413) is provided on the inner wall of the second square plate (412). The inner walls of the first groove (49) and the second groove (413) are both connected to a support bar (411) through a damping bearing. A traction component (5) is provided on one side of the winding assembly (4).

2. The winding device for motor manufacturing according to claim 1, characterized in that, The top of the support rod (45) is provided with a circular groove (46), and a circular rod (47) is threadedly connected to the inner wall of the circular groove (46). The top of the circular rod (47) is connected with a retaining strip (48) by bolts.

3. The winding device for motor manufacturing according to claim 1, characterized in that, One end of the screw (416) is welded with a handle (414), and a retaining ring (417) is threaded onto the outer circumference of the screw (416). There are multiple moving grooves (42), support rods (45), and support bars (411), and the moving grooves (42), support rods (45), and support bars (411) are arranged in a ring shape.

4. The winding device for motor manufacturing according to claim 1, characterized in that, The traction assembly (5) includes a screw seat (517), a second motor (513) is provided on one side of the screw seat (517), a slide groove (516) is provided on the top of the screw seat (517), a lead screw (515) is provided on the inner wall of the slide groove (516), the output shaft of the second motor (513) is connected to the lead screw (515), a slider (514) is sleeved on the surface of the lead screw (515), a fixing plate (512) is bolted to the top of the slider (514), a cylinder (511) is bolted to the top of the fixing plate (512), a guide rod (510) is connected to the top of the cylinder (511), and a clamping plate (58) is bolted to the top of the guide rod (510).

5. The winding device for motor manufacturing according to claim 1, characterized in that, The top of the base plate (1) is bolted to a fixing seat (2), and a first motor (3) is provided on the top of the fixing seat (2). The output shaft of the first motor (3) is connected to the circular plate (41).

6. The winding device for motor manufacturing according to claim 4, characterized in that, The top of the card plate (58) is provided with a card slot (59), and a card block (52) is slidably connected to the inner wall of the card slot (59). A traction wheel (51) is bolted to the top of the card block (52). A hole (53) is provided inside the card block (52), and a fixing pin (54) is sleeved on the inner wall of the hole (53). A handle (55) is welded to one end of the fixing pin (54), and a nut (56) is threaded onto the surface of the fixing pin (54). A fixing groove (57) is provided on the surface of the card plate (58), and the inner circumference of the fixing groove (57) matches the outer circumference of the fixing pin (54).

7. The winding device for motor manufacturing according to claim 6, characterized in that, There are multiple card blocks (52), and the card blocks (52) are symmetrically distributed.

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