Electromagnetic heating mirror roller

By incorporating I-shaped sliders and grooves on the mirror roller, the position of the mirror roller can be adjusted quickly and precisely, solving the problem of time-consuming adjustment of the distance between the mirror roller and the conveying device, and improving production efficiency and product quality.

CN224124285UActive Publication Date: 2026-04-14CHANGZHOU LIANFENG MIRROR ROLLER MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOU LIANFENG MIRROR ROLLER MFG CO LTD
Filing Date
2025-04-15
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Adjusting the distance between the mirror roller and the conveyor device wastes a lot of time, affecting production efficiency and product quality.

Method used

By incorporating an I-shaped slider and a groove design, the mirror roller body is allowed to slide during adjustment and is fixed in the mounting hole with bolts, enabling precise position adjustment.

Benefits of technology

It improves the position adjustment efficiency of the mirror roller, ensures stability and product quality, and reduces material wrinkling problems caused by improper positioning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of mirror rollers, and discloses an electromagnetic heating mirror roller which comprises a base, a mounting table is fixedly connected to the top of the base, a mounting plate is fixedly connected to the left end of the mounting table, a driving motor is mounted at the top of the mounting plate, and a first belt pulley is fixedly connected to the output end of the driving motor. The first belt wheel is in transmission connection with a second belt wheel through a transmission belt, a mirror surface roller shaft body is fixedly installed on the inner wall of the second belt wheel, and a mirror surface roller body is fixedly installed on the surface of the mirror surface roller shaft body. By arranging the I-shaped sliding blocks, when the position of the mirror surface roller body is adjusted, the bolts are taken down from the connecting positions of the extension side plates and the driving motor, the I-shaped sliding blocks slide in the mirror surface roller body through the sliding grooves, and after adjustment is completed, the extension side plates are fixed in the mounting holes through the bolts; and the front-back distance of the mirror surface roller body is adjusted, so that the mirror surface roller body can be adjusted to a proper position when the mirror surface roller body is used.
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Description

Technical Field

[0001] This utility model relates to the field of mirror roller technology, specifically to an electromagnetically heated mirror roller. Background Technology

[0002] A heated mirror roller is a roller with a specially processed surface to achieve a mirror-like finish and is equipped with a heating function. Its surface is as smooth as a mirror and boasts extremely high precision. It typically employs electric heating or heat-conducting oil heating methods, allowing for precise temperature control. It is widely used in the production of plastic films, paper coatings, and artificial leather. Heating allows materials to better adhere to the roller surface, enabling uniform coating, calendering, and other processes. This effectively improves the smoothness and gloss of the product surface, ensuring stable product quality. It is a key equipment component in many industrial production processes, guaranteeing the appearance and performance of products.

[0003] When performing roller pressing operations on artificial leather or paper in mirror roller cabinets, the materials need to be transported to the bottom of the mirror rollers for pressing via a conveyor device. However, when transporting different materials, the distance between the mirror rollers and the conveyor device is different in order to avoid wrinkles caused by the squeezing force generated during the pressing. However, adjusting the position of the conveyor device alone or the entire pressing roller device would waste a lot of time. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an electromagnetic heating mirror roller, including a base, a mounting platform fixedly connected to the top of the base, a mounting plate fixedly connected to the left end of the mounting platform, a drive motor mounted on the top of the mounting plate, a pulley one fixedly connected to the output end of the drive motor, a pulley two connected to the pulley one via a transmission belt, a mirror roller shaft fixedly mounted on the inner wall of the pulley two, a mirror roller body fixedly mounted on the surface of the mirror roller shaft, a bearing seat rotatably connected to the surface of the mirror roller shaft, an I-shaped slider fixedly connected to the bottom of the bearing seat, an extension side plate fixedly connected to the surface of the I-shaped slider, a groove formed on the top of the mounting platform, and a mounting hole formed on the bottom of the inner wall of the mounting platform.

[0005] With the above technical solution, by setting an I-shaped slider, when adjusting the position of the mirror roller body, the bolt is removed from the connection position between the extension side plate and the drive motor, and the I-shaped slider slides inside through the slide groove. After the adjustment is completed, the extension side plate is fixed inside the mounting hole by bolts, so as to adjust the front and rear distance of the mirror roller body, so that it can be adjusted to a suitable position when the mirror roller body is used.

[0006] As a further improvement to the above solution, two mounting platforms are provided, which are evenly distributed on the surface with respect to the center of the top of the base.

[0007] With the above technical solution, the two mounting platforms are symmetrically distributed around the center of the base. This design makes the structure more balanced and stable, providing more balanced support for other components such as the mirror roller body, and ensuring the stability of the entire electromagnetic heating mirror roller during operation.

[0008] As a further improvement to the above solution, the mirror roller body is located at one end of the two mounting platforms that are close to each other.

[0009] Through the above technical solution, the two mounting platforms can provide effective support and positioning for the mirror roller body, ensuring the stability of the mirror roller body during operation, reducing swaying and other issues, and helping to improve work efficiency and product quality.

[0010] As a further improvement to the above solution, there are two extended side plates, which are symmetrically and evenly distributed at the front and rear ends with respect to the top center of the I-shaped slider. The extended side plates are fixedly connected to the inside of the mounting holes by bolts. There are several mounting holes, which are symmetrically and evenly distributed with respect to the top center of the mounting platform.

[0011] With the above technical solution, the two extended side plates are symmetrically distributed and connected to the mounting holes by bolts. On the one hand, this can enhance the connection strength between the I-shaped slider and the mounting platform, ensuring the stability of the I-shaped slider during operation. On the other hand, the multiple mounting holes are centrally symmetrically distributed, providing more connection options and facilitating adjustments according to actual conditions.

[0012] As a further improvement to the above solution, the I-shaped slider is slidably connected inside the groove.

[0013] Through the above technical solution, the sliding connection between the I-shaped slider and the slide groove allows the I-shaped slider to move smoothly within the slide groove. This design facilitates the adjustment of the position of the components connected to the I-shaped slider, such as adjusting the position of the mirror roller shaft, and also provides convenience for the assembly and maintenance of the entire device.

[0014] As a further improvement to the above solution, a support platform is fixedly connected to the bottom of the base, and a fixing pad is fixedly connected to the bottom of the support platform.

[0015] As a further improvement to the above solution, the number of fixing pads is set to four, and the four fixing pads are evenly distributed symmetrically around the center of the bottom of the base.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This invention uses an I-shaped slider. When adjusting the position of the mirror roller body, the bolts are removed from the connection between the extension side plate and the drive motor. The I-shaped slider slides inside the groove. After the adjustment is completed, the extension side plate is fixed inside the mounting hole with bolts. This allows for adjustment of the front-to-back distance of the mirror roller body, so that it can be adjusted to a suitable position when the mirror roller body is used. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall side structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the overall connection structure of the mirror roller shaft of this utility model;

[0021] Figure 4 This is a schematic diagram of the overall structure of the mounting platform of this utility model;

[0022] Figure 5 This is a schematic diagram of the overall bottom structure of this utility model.

[0023] In the diagram: 1. Base; 2. Mounting platform; 3. Mounting plate; 4. Drive motor; 5. Pulley 1; 6. Transmission belt; 7. Pulley 2; 8. Mirror roller shaft; 9. Mirror roller body; 10. Bearing seat; 11. I-shaped slider; 12. Extended side plate; 13. Slide groove; 14. Mounting hole; 15. Support platform; 16. Fixing shim. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0025] Example:

[0026] Please combine Figure 1-5This embodiment of an electromagnetic heating mirror roller includes a base 1, a mounting platform 2 fixedly connected to the top of the base 1, a mounting plate 3 fixedly connected to the left end of the mounting platform 2, a drive motor 4 mounted on the top of the mounting plate 3, a pulley 5 fixedly connected to the output end of the drive motor 4, a pulley 7 connected to the pulley 5 via a transmission belt 6, a mirror roller shaft 8 fixedly mounted on the inner wall of the pulley 7, a mirror roller body 9 fixedly mounted on the surface of the mirror roller shaft 8, a bearing seat 10 rotatably connected to the surface of the mirror roller shaft 8, an I-shaped slider 11 fixedly connected to the bottom of the bearing seat 10, an extension side plate 12 fixedly connected to the surface of the I-shaped slider 11, a groove 13 opened on the top of the mounting platform 2, and a mounting hole 14 opened on the bottom of the inner wall of the mounting platform 2. When the drive motor 4 is started, the output end of the drive motor 4 drives the pulley 5 to rotate, the rotation of the pulley 5 drives the pulley 7 to rotate via the transmission belt 6, the rotation of the pulley 7 drives the mirror roller shaft 8 to rotate, and the rotation of the mirror roller shaft 8 drives the mirror roller body 9 to rotate.

[0027] There are two mounting platforms 2, which are symmetrically and evenly distributed on the surface with respect to the top center of the base 1.

[0028] The mirror roller body 9 is located at one end of the two mounting platforms 2 that are close to each other.

[0029] There are two extension side plates 12. The two extension side plates 12 are evenly distributed at the front and rear ends with the top center of the I-shaped slider 11 symmetrically. The extension side plates 12 are fixedly connected to the inside of the mounting holes 14 by bolts. There are several mounting holes 14. The several mounting holes 14 are evenly distributed with the top center of the mounting platform 2 symmetrically.

[0030] The I-shaped slider 11 is slidably connected inside the slide groove 13.

[0031] A support platform 15 is fixedly connected to the bottom of the base 1, and a fixing pad 16 is fixedly connected to the bottom of the support platform 15.

[0032] The number of fixing pads 16 is set to four, and the four fixing pads 16 are symmetrically and evenly distributed around the center of the bottom of the base 1.

[0033] The implementation principle of an electromagnetic heating mirror roller in this application embodiment is as follows: When the heated mirror roller is used, the drive motor 4 is started, and the output end of the drive motor 4 drives the pulley 5 to rotate. The rotation of the pulley 5 drives the pulley 7 to rotate through the transmission belt 6. The rotation of the pulley 7 drives the mirror roller shaft 8 to rotate. The rotation of the mirror roller shaft 8 drives the mirror roller body 9 to rotate, thus performing the operation of the mirror roller.

[0034] When adjusting the position of the mirror roller body 9 using the I-shaped slider 11, the bolts are removed from the connection position between the extension side plate 12 and the drive motor 4. The I-shaped slider 11 slides inside the slide groove 13. The extension side plate 12 is then fixed inside the mounting hole 14 using bolts. After the adjustment is completed, a suitable transmission belt 6 is selected to connect pulley one and pulley two 7. The front and rear distance of the mirror roller body 9 can be adjusted using the I-shaped slider 11 so that it can be adjusted to a suitable position when the mirror roller body 9 is in use.

[0035] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.

Claims

1. An electromagnetically heated mirror roller, characterized in that: The device includes a base (1), a mounting platform (2) fixedly connected to the top of the base (1), a mounting plate (3) fixedly connected to the left end of the mounting platform (2), a drive motor (4) mounted on the top of the mounting plate (3), a pulley (5) fixedly connected to the output end of the drive motor (4), a pulley (7) being driven by a transmission belt (6), a mirror roller shaft (8) fixedly mounted on the inner wall of the pulley (7), a mirror roller body (9) fixedly mounted on the surface of the mirror roller shaft (8), a bearing seat (10) rotatably connected to the surface of the mirror roller shaft (8), an I-shaped slider (11) fixedly connected to the bottom of the bearing seat (10), an extension side plate (12) fixedly connected to the surface of the I-shaped slider (11), a groove (13) being opened on the top of the mounting platform (2), and a mounting hole (14) being opened on the bottom of the inner wall of the mounting platform (2).

2. The electromagnetic heating mirror roller according to claim 1, characterized in that: There are two mounting platforms (2), which are evenly distributed on the surface with the top center of the base (1) symmetrical.

3. The electromagnetic heating mirror roller according to claim 1, characterized in that: The mirror roller body (9) is located at one end of the two mounting platforms (2) that are close to each other.

4. The electromagnetic heating mirror roller according to claim 1, characterized in that: There are two extension side plates (12). The two extension side plates (12) are evenly distributed at the front and rear ends with the top center of the I-shaped slider (11) symmetrically. The extension side plates (12) are fixedly connected to the inside of the mounting holes (14) by bolts. There are several mounting holes (14). The several mounting holes (14) are evenly distributed with the top center of the mounting platform (2) symmetrically.

5. The electromagnetic heating mirror roller according to claim 1, characterized in that: The I-shaped slider (11) is slidably connected inside the groove (13).

6. The electromagnetic heating mirror roller according to claim 1, characterized in that: The bottom of the base (1) is fixedly connected to a support platform (15), and the bottom of the support platform (15) is fixedly connected to a fixing pad (16).

7. The electromagnetic heating mirror roller according to claim 6, characterized in that: The number of fixing pads (16) is set to four, and the four fixing pads (16) are evenly distributed symmetrically around the bottom center of the base (1).