Waste gas treatment device for hot-dip galvanized pipe

Abstract

The utility model relates to the technical field of waste gas treatment, in particular to a hot galvanizing pipe waste gas treatment device which comprises a treatment box, a gas inlet pipe, a liquid inlet pipe, a liquid discharge pipe, a gas conveying groove, a filter box and an adjusting mechanism, the gas inlet pipe is fixedly connected with the bottom surface of the treatment box, the liquid inlet pipe is fixedly connected with the surface of the treatment box, and the liquid discharge pipe is fixedly connected with the surface of the treatment box. The air conveying groove is formed in the top surface of the treatment box, the filtering box is fixedly connected with the top surface of the treatment box, the adjusting mechanism is arranged on the surface of the treatment box and comprises a motor, the motor is fixedly installed on the surface of the treatment box, and the output end of the motor is fixedly connected with a rotating shaft which is rotationally connected with the inner wall of the treatment box. The surface of the rotating shaft is fixedly connected with a gear, and a sliding groove is formed in the treatment box. According to the utility model, the adjusting mechanism is arranged, so that the two groups of filtering boxes can be respectively subjected to daily maintenance under the condition that the hot galvanizing operation is not paused, and the convenience of the equipment is effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of waste gas treatment technology, and in particular to a waste gas treatment device for hot-dip galvanized pipes. Background Technology

[0002] Hot-dip galvanizing, also known as hot-dip zinc plating, involves immersing rust-removed steel parts in molten zinc at around 500°C, causing a zinc layer to adhere to the surface of the steel components, thus achieving the purpose of corrosion protection. It is an effective method of metal corrosion protection and is mainly used in metal structural facilities in various industries. However, hot-dip galvanizing generates a large amount of waste gas during the construction process, and direct emission would cause environmental pollution. Therefore, it needs to be treated before being released into the environment.

[0003] Existing technologies, such as Chinese Patent Publication No. CN222540849U, disclose a hot-dip galvanizing furnace for hot-dip galvanizing processing, including a purification mechanism, a pushing mechanism, and an auxiliary mechanism. The pushing mechanism is fixedly installed inside the purification mechanism, and the auxiliary mechanism is fixedly installed on the purification mechanism. The purification mechanism includes a hot-dip galvanizing furnace body, an exhaust pipe, a fan, a treatment box, a discharge pipe, a treatment chamber, and a fixing block. In operation, the waste gas generated during the reaction process in this hot-dip galvanizing furnace body enters the treatment box through the exhaust pipe and fan. The motor-driven fan then pushes the waste gas to the bottom of the treatment box. During this process, the waste gas passes through a filter layer to remove residue, a catalytic layer to remove harmful substances, and an activated carbon purification layer to remove odors, finally being discharged from the exhaust pipe. This design ensures that the waste gas generated during the reaction process of the hot-dip galvanizing furnace body is treated, reducing environmental pollution and improving the environmental performance of the device. However, when the filter layer needs to be cleaned or replaced, the operation of the hot-dip galvanizing furnace needs to be suspended first. Moreover, the filter layer is time-consuming and labor-intensive to install and remove, which affects the processing progress and efficiency.

[0004] To address the issue that cleaning or replacing the exhaust gas treatment device for hot-dip galvanized pipes requires suspending the hot-dip galvanizing operation, which affects processing progress and efficiency, the exhaust gas treatment device needs to be cleaned or replaced after prolonged use. To prevent exhaust gas from escaping, the hot-dip galvanizing operation must be suspended first, and then restarted after cleaning or replacing the treatment device. This significantly impacts processing progress and efficiency, so an improvement is needed. Utility Model Content

[0005] The purpose of this invention is to solve the problem in the existing technology that the hot-dip galvanizing operation needs to be suspended before cleaning or replacing the waste gas treatment device for hot-dip galvanized pipes, which affects the processing progress and efficiency. Therefore, this invention proposes a waste gas treatment device for hot-dip galvanized pipes.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a hot-dip galvanized pipe exhaust gas treatment device, comprising a treatment box, an air inlet pipe, a liquid inlet pipe, a liquid outlet pipe, a gas conveying trough, a filter box, and an adjustment mechanism. The air inlet pipe is fixedly connected to the bottom surface of the treatment box, the liquid inlet pipe is fixedly connected to the surface of the treatment box, the liquid outlet pipe is fixedly connected to the surface of the treatment box, the gas conveying trough is opened on the top surface of the treatment box, the filter box is fixedly connected to the top surface of the treatment box, the adjustment mechanism is disposed on the surface of the treatment box, the adjustment mechanism includes a motor, the motor is fixedly installed on the surface of the treatment box, the output end of the motor is fixedly connected to a rotating shaft, the rotating shaft is rotatably connected to the inner wall of the treatment box, the surface of the rotating shaft is fixedly connected to a gear, the interior of the treatment box has a sliding groove, the surface of the sliding groove is slidably connected to a baffle, the surface of the baffle has a locking tooth, the gear is meshed with the surface of the locking tooth, the surface of the baffle has a through groove, the surface of the baffle has a first clearance groove, and the surface of the baffle has a second clearance groove.

[0007] Furthermore, the chute is connected to the air delivery chute, the processing box has an internal receiving groove, the gear is located inside the receiving groove, and the receiving groove is connected to the chute.

[0008] Furthermore, the number of the air delivery channel, filter box and through channel are all two sets, the through channel is matched with the air delivery channel, the first clearance channel is matched with the air delivery channel, and the second clearance channel is matched with the air delivery channel.

[0009] Furthermore, a sealing gasket is fixedly connected to the bottom surface of the baffle, and a sealing gasket is fixedly connected to the side surface of the baffle.

[0010] Furthermore, the surface of the filter box is provided with a loading and unloading mechanism, which includes a mounting groove. The mounting groove is formed on the inner wall of the filter box, and there are multiple sets of mounting grooves. A filter layer is slidably connected to the surface of the mounting groove.

[0011] Furthermore, a mounting plate is fixedly connected to the surface of the filter layer, a positioning hole is opened on the surface of the filter box, an insertion rod is slidably connected to the surface of the positioning hole, a pull plate is fixedly connected to the surface of the insertion rod, a spring is sleeved and connected to the surface of the insertion rod, one end of the spring is fixedly connected to the surface of the pull plate, and the other end of the spring is fixedly connected to the surface of the filter box.

[0012] Furthermore, the surface of the mounting plate is provided with insertion holes, and the insertion rod is inserted into and connected to the surface of the insertion hole. The number of positioning holes, insertion rods, springs and insertion holes are all two sets.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] 1. In this utility model, by setting an adjustment mechanism, under normal circumstances, the two sets of through channels correspond to the air supply channels. At this time, the relevant liquid for hot-dip galvanizing waste gas treatment in the treatment box is used for preliminary treatment, and then the two sets of filter boxes are used to filter the waste gas. When the filter boxes need to be maintained, the motor can be started to drive the rotating shaft to rotate, so that the gear rotates and the baffle slides along the slide groove using the clamping teeth, so that one set of air supply channels is blocked by the baffle, and the other set of air supply channels is connected to the first relief channel. At this time, the idle set of filter boxes can be maintained. After maintenance, the motor is reversed, and the second relief channel is connected to the air supply channel, so that the maintained set of filter boxes starts to work, and the other idle set of filter boxes is maintained. After maintenance, the motor is started to reset the baffle. By setting an adjustment mechanism, the two sets of filter boxes can be routinely maintained without interrupting the hot-dip galvanizing operation, which effectively improves the convenience of the equipment.

[0015] 2. In this utility model, by setting up a loading and unloading mechanism, when it is necessary to clean or replace the filter layer inside the filter box, simply pull the pull plate upwards, causing the insertion rod to move upwards along the positioning hole. While tightening the spring, the insertion rod disengages from the insertion hole. At this time, the mounting plate can be held to pull the filter layer out along the mounting groove. After the operation is completed, pull the pull plate upwards again to push the filter layer into the filter box. Then, release the pull plate, and under the spring's rebound, the insertion rod resets and continues to engage with the insertion hole, fixing the mounting plate. By setting up a loading and unloading mechanism, the filter layer inside the filter box can be loaded and unloaded quickly and effortlessly, facilitating the cleaning or replacement of the filter layer, thus effectively improving the convenience of the equipment. Attached Figure Description

[0016] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a hot-dip galvanized pipe exhaust gas treatment device;

[0017] Figure 2 This utility model provides a cross-sectional structural diagram of the regulating mechanism in a hot-dip galvanized pipe exhaust gas treatment device;

[0018] Figure 3 This utility model provides a partially enlarged structural diagram of the regulating mechanism in a hot-dip galvanized pipe exhaust gas treatment device.

[0019] Figure 4 This utility model provides a partially enlarged structural diagram of the loading and unloading mechanism in a hot-dip galvanized pipe exhaust gas treatment device.

[0020] Figure 5 This invention provides an exploded structural diagram of the loading and unloading mechanism in a hot-dip galvanized pipe exhaust gas treatment device.

[0021] Legend:

[0022] 1. Processing box; 2. Air inlet pipe; 3. Liquid inlet pipe; 4. Liquid outlet pipe; 5. Gas delivery tank; 6. Filter box; 7. Adjustment mechanism; 701. Motor; 702. Rotating shaft; 703. Gear; 704. Slide groove; 705. Baffle; 706. Clamping gear; 707. Through groove; 708. Clearance groove one; 709. Clearance groove two; 710. Receiving groove; 711. Sealing gasket one; 712. Sealing gasket two; 8. Loading and unloading mechanism; 81. Mounting groove; 82. Filter layer; 83. Mounting plate; 84. Positioning hole; 85. Insert rod; 86. Pull plate; 87. Spring; 88. Insertion hole. Detailed Implementation

[0023] Please see Figures 1-5 This utility model provides a technical solution: a hot-dip galvanized pipe exhaust gas treatment device, including a treatment box 1, an air inlet pipe 2, a liquid inlet pipe 3, a liquid outlet pipe 4, a gas conveying trough 5, a filter box 6, and an adjustment mechanism 7. The air inlet pipe 2 is fixedly connected to the bottom surface of the treatment box 1, the liquid inlet pipe 3 is fixedly connected to the surface of the treatment box 1, the liquid outlet pipe 4 is fixedly connected to the surface of the treatment box 1, the gas conveying trough 5 is opened on the top surface of the treatment box 1, the filter box 6 is fixedly connected to the top surface of the treatment box 1, and the adjustment mechanism 7 is set on the surface of the treatment box 1.

[0024] The specific settings and functions of its adjustment mechanism 7 and loading / unloading mechanism 8 will be explained below.

[0025] In this embodiment: the adjustment mechanism 7 includes a motor 701, which is fixedly mounted on the surface of the processing box 1. The output end of the motor 701 is fixedly connected to a rotating shaft 702, which is rotatably connected to the inner wall of the processing box 1. A gear 703 is fixedly connected to the surface of the rotating shaft 702. A sliding groove 704 is provided inside the processing box 1. A baffle 705 is slidably connected to the surface of the sliding groove 704. A retaining tooth 706 is provided on the surface of the baffle 705. The gear 703 meshes with the surface of the retaining tooth 706. A through groove 707 is provided on the surface of the baffle 705. A first clearance groove 708 and a second clearance groove 709 are provided on the surface of the baffle 705.

[0026] The effects achieved by the above components are as follows: the starting motor 701 drives the rotating shaft 702 to rotate, causing the gear 703 to rotate and the snap ring 706 to drive the baffle 705 to slide along the slide groove 704. The through groove 707 is set so that when the baffle 705 is in the normal state, the two through grooves 707 are connected to the two sets of air delivery grooves 5 respectively, and the two sets of filter boxes 6 are used for filtration. The relief groove one 708 and relief groove two 709 are set so that when the baffle 705 slides to both sides, one set of air delivery grooves 5 can be blocked by the baffle 705, and the other set of air delivery grooves 5 can be connected to relief groove one 708 or relief groove two 709.

[0027] Specifically, the slide 704 is connected to the air supply channel 5, and the processing box 1 has an internal receiving channel 710. The gear 703 is located inside the receiving channel 710, and the receiving channel 710 is connected to the slide 704.

[0028] The effect achieved by the above components is that the receiving groove 710 is provided to facilitate the placement of the rotating shaft 702 and the gear 703, and to facilitate the contact between the gear 703 and the retaining tooth 706 on the baffle 705.

[0029] Specifically, there are two sets of air delivery trough 5, filter box 6 and through trough 707. Through trough 707 is matched with air delivery trough 5, yielding trough one 708 is matched with air delivery trough 5, and yielding trough two 709 is matched with air delivery trough 5.

[0030] The effects achieved by the above components are as follows: setting up two sets of filter boxes 6 is to increase filtration efficiency, and to allow for alternating use so that maintenance can be carried out separately without interrupting the hot-dip galvanizing operation.

[0031] Specifically, a sealing gasket 711 is fixedly connected to the bottom surface of the baffle 705, and a sealing gasket 712 is fixedly connected to the side surface of the baffle 705.

[0032] The effect achieved by the above components is that the sealing gasket 711 and sealing gasket 712 are provided to prevent exhaust gas from escaping through the gap between the baffle 705 and the slide groove 704.

[0033] Specifically, the surface of the filter box 6 is provided with a loading and unloading mechanism 8, which includes a mounting groove 81. The mounting groove 81 is opened on the inner wall of the filter box 6. There are multiple sets of mounting grooves 81, and a filter layer 82 is slidably connected to the surface of the mounting groove 81.

[0034] The effects achieved by the above components are as follows: the installation slot 81 is provided to facilitate the installation of the filter layer 82; the filter layer 82 is provided to facilitate the filtration of exhaust gas; and multiple sets of installation slots 81 and filter layers 82 are provided to improve the filtration effect.

[0035] Specifically, a mounting plate 83 is fixedly connected to the surface of the filter layer 82, a positioning hole 84 is opened on the surface of the filter box 6, an insertion rod 85 is slidably connected to the surface of the positioning hole 84, a pull plate 86 is fixedly connected to the surface of the insertion rod 85, a spring 87 is sleeved and connected to the surface of the insertion rod 85, one end of the spring 87 is fixedly connected to the surface of the pull plate 86, and the other end of the spring 87 is fixedly connected to the surface of the filter box 6.

[0036] The effects achieved by the above components are as follows: the mounting plate 83, positioning hole 84, and insertion rod 85 are provided to fix the mounting plate 83 in conjunction with the insertion hole 88, thereby fixing the filter layer 82; the pull plate 86 is provided to facilitate pulling the insertion rod 85; and the spring 87 is provided to both lock the insertion rod 85 into the insertion hole 88 and to facilitate the reset of the insertion rod 85 by utilizing its rebound effect.

[0037] Specifically, the surface of the mounting plate 83 is provided with a socket 88, and the plug rod 85 is inserted and connected to the surface of the socket 88. There are two sets of positioning holes 84, plug rod 85, spring 87 and socket 88.

[0038] The effects achieved by the above components are as follows: the insertion hole 88 is provided to fix the mounting plate 83 in conjunction with the insertion rod 85, and the two sets of insertion rods 85 are provided to increase the stability of the structure.

[0039] Working principle: With the adjustment mechanism 7 in place, under normal circumstances, the two sets of through channels 707 correspond to the air delivery channels 5. Initial treatment is performed using the relevant liquid from the hot-dip galvanizing waste gas treatment chamber 1, followed by filtration of the waste gas using the two sets of filter boxes 6. When maintenance of the filter boxes 6 is required, the motor 701 can be started to rotate the shaft 702, causing the gear 703 to rotate and the clamping teeth 706 to drive the baffle 705 to slide along the slide groove 704. This causes one set of air delivery channels 5 to be blocked by the baffle 705, while the other set of air delivery channels 5... When the first set of 708 is connected, the idle set of filter boxes 6 can be maintained. After maintenance, the motor 701 is reversed and the second set of 709 is connected to the air supply channel 5, so that the maintained set of filter boxes 6 can start working. Then, the other set of idle filter boxes 6 can be maintained. After maintenance, the motor 701 is started to reset the baffle 705. By setting the adjustment mechanism 7, the two sets of filter boxes 6 can be routinely maintained without interrupting the hot-dip galvanizing operation, which effectively improves the convenience of the equipment.

[0040] Furthermore, by setting up a loading and unloading mechanism 8, when it is necessary to clean or replace the filter layer 82 inside the filter box 6, simply pull up the pull plate 86 to make the insertion rod 85 move upward along the positioning hole 84. While tightening the spring 87, the insertion rod 85 disengages from the insertion hole 88. At this time, the installation plate 83 can be held to pull out the filter layer 82 along the installation groove 81. After the operation is completed, pull up the pull plate 86 again to push the filter layer 82 into the filter box 6. Then release the pull plate 86, and the insertion rod 85 returns to its original position under the rebound action of the spring 87, and continues to be inserted into the insertion hole 88 to fix the installation plate 83. By setting up the loading and unloading mechanism 8, the filter layer 82 inside the filter box 6 can be loaded and unloaded quickly and effortlessly, which facilitates the cleaning or replacement of the filter layer 82 and effectively improves the convenience of the equipment.

Claims

1. A hot-dip galvanized pipe exhaust gas treatment device, comprising a treatment box (1), an air inlet pipe (2), a liquid inlet pipe (3), a liquid outlet pipe (4), a gas conveying tank (5), a filter box (6), and an adjustment mechanism (7), characterized in that: The air inlet pipe (2) is fixedly connected to the bottom surface of the processing box (1), the liquid inlet pipe (3) is fixedly connected to the surface of the processing box (1), the liquid outlet pipe (4) is fixedly connected to the surface of the processing box (1), the air delivery trough (5) is opened on the top surface of the processing box (1), the filter box (6) is fixedly connected to the top surface of the processing box (1), the adjustment mechanism (7) is set on the surface of the processing box (1), the adjustment mechanism (7) includes a motor (701), the motor (701) is fixedly installed on the surface of the processing box (1), and the output end of the motor (701) is fixedly connected to a rotating shaft (702). The shaft (702) is rotatably connected to the inner wall of the processing box (1). A gear (703) is fixedly connected to the surface of the shaft (702). A sliding groove (704) is provided inside the processing box (1). A baffle (705) is slidably connected to the surface of the sliding groove (704). A retaining tooth (706) is provided on the surface of the baffle (705). The gear (703) meshes with the surface of the retaining tooth (706). A through groove (707) is provided on the surface of the baffle (705). A first clearance groove (708) is provided on the surface of the baffle (705). A second clearance groove (709) is provided on the surface of the baffle (705).

2. The apparatus for treating exhaust gas of a hot galvanizing pipe according to claim 1, characterized in that: The chute (704) is connected to the air delivery chute (5), and the processing box (1) has an internal receiving chute (710). The gear (703) is located inside the receiving chute (710), and the receiving chute (710) is connected to the chute (704).

3. The hot-dip galvanized pipe exhaust gas treatment device according to claim 1, characterized in that: The number of the gas delivery trough (5), filter box (6) and through trough (707) are all two sets. The through trough (707) is matched with the gas delivery trough (5), the first clearance trough (708) is matched with the gas delivery trough (5), and the second clearance trough (709) is matched with the gas delivery trough (5).

4. The apparatus for treating exhaust gas of a hot galvanizing pipe according to claim 1, wherein: A sealing gasket (711) is fixedly connected to the bottom surface of the baffle (705), and a sealing gasket (712) is fixedly connected to the side surface of the baffle (705).

5. The apparatus for treating exhaust gas of a hot galvanizing pipe according to claim 1, wherein: The surface of the filter box (6) is provided with a loading and unloading mechanism (8), which includes a mounting groove (81). The mounting groove (81) is opened on the inner wall of the filter box (6). There are multiple sets of mounting grooves (81), and a filter layer (82) is slidably connected to the surface of the mounting groove (81).

6. A hot galvanizing pipe exhaust treatment device according to claim 5, characterized by: The surface of the filter layer (82) is fixedly connected to the mounting plate (83), the surface of the filter box (6) is provided with a positioning hole (84), the surface of the positioning hole (84) is slidably connected to the insertion rod (85), the surface of the insertion rod (85) is fixedly connected to the pull plate (86), the surface of the insertion rod (85) is sleeved with a spring (87), one end of the spring (87) is fixedly connected to the surface of the pull plate (86), and the other end of the spring (87) is fixedly connected to the surface of the filter box (6).

7. A hot galvanizing pipe exhaust treatment device according to claim 6, characterized by: The mounting plate (83) has a socket (88) on its surface. The plug rod (85) is inserted and connected to the surface of the socket (88). There are two sets of positioning holes (84), plug rod (85), spring (87) and socket (88).

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