Pipeline type emulsifying machine for liquid calcium production

Abstract

The utility model relates to the technical field of liquid calcium production equipment, and discloses a pipeline type emulsifying machine for liquid calcium production, the pipeline type emulsifying machine comprises an emulsifying machine main body, the outer wall of the top of the emulsifying machine main body is fixedly connected with a connecting flange through a plurality of fixing plates, and a servo motor is fixedly mounted on the outer wall of the middle of the top of the connecting flange; the tail end of an output shaft of the servo motor penetrates through the connecting flange and is fixedly connected with a rotating shaft, the outer wall of the bottom of the connecting flange is fixedly connected with a plurality of fixing rods, the bottom ends of the fixing rods are fixedly connected with a connecting block, the outer wall of the bottom of the connecting block is fixedly connected with a stator, and the inner wall of the stator is rotationally connected with a rotor. The servo motor drives a plurality of components to be matched, so that the stirring rod can rotate and rotate, the rotor and the stator generate strong shearing force and centrifugal force, efficient stirring and deep emulsification of liquid calcium raw materials are achieved, the production efficiency is greatly improved, liquid calcium components can be fully and uniformly mixed, and the product quality and stability are improved.

Description

Technical Field

[0001] This application relates to the field of liquid calcium production equipment technology, and in particular to an inline emulsifier for liquid calcium production. Background Technology

[0002] In the production of liquid calcium, various raw materials need to be thoroughly mixed and emulsified to ensure product quality and stability. Inline emulsifiers, as a commonly used emulsification device, can efficiently emulsify materials in a continuous pipeline system.

[0003] Existing inline emulsifiers have some shortcomings when used for liquid calcium production. Firstly, their emulsification effect needs further improvement, making it difficult to ensure the various components in liquid calcium are fully and evenly mixed, thus affecting product quality. Secondly, existing emulsifiers are not convenient for cleaning and maintenance. Since impurities or residual materials may adhere to the inside of the emulsifier during liquid calcium production, failure to clean them promptly and effectively will affect the quality of subsequent products and increase equipment maintenance costs and downtime. Therefore, this paper proposes an inline emulsifier for liquid calcium production to address these issues. Utility Model Content

[0004] The purpose of this invention is to provide an inline emulsifier for liquid calcium production, in order to solve the problems mentioned in the background art.

[0005] This application provides a pipeline emulsifier for liquid calcium production, which employs the following technical solution:

[0006] A pipeline emulsifier for liquid calcium production includes an emulsifier body. A connecting flange is fixedly connected to the top outer wall of the emulsifier body via multiple fixing plates. A servo motor is fixedly installed on the top middle outer wall of the connecting flange. The output shaft of the servo motor passes through the connecting flange and is fixedly connected to a rotating shaft. Multiple fixing rods are fixedly connected to the bottom outer wall of the connecting flange. A connecting block is fixedly connected to the bottom end of the multiple fixing rods. A stator is fixedly connected to the bottom outer wall of the connecting block. A rotor is rotatably connected to the inner wall of the stator. The bottom end of the rotating shaft passes through the stator and is fixedly connected to the rotor.

[0007] A collar is rotatably connected to the outer circumference of the connecting flange. Multiple fixing brackets are fixedly connected to the outer circumference of the collar. A conical tooth ring is fixedly connected to one end of the multiple fixing brackets away from the collar. Multiple stirring rods are rotatably connected to the bottom outer wall of the conical tooth ring. Two scrapers are symmetrically fixedly connected to the bottom outer wall of the conical tooth ring through connecting rods.

[0008] Preferably, the bottom outer wall of the connecting flange is fixedly connected to two bearing seats by a connecting bracket, and the inner walls of the two bearing seats are rotatably connected to a drive shaft. One end of the drive shaft is fixedly connected to a bevel gear, and the other end is fixedly connected to a second bevel gear. The outer wall of the rotating shaft is fixedly connected to a first bevel gear, the first bevel gear meshes with the second bevel gear, and the bevel gear meshes with a bevel gear ring.

[0009] Preferably, a large gear ring is fixedly connected to the inner wall of the emulsifier body by multiple fixing blocks. The large gear ring is located below the bevel gear ring. Small gears are fixedly connected to the outer walls of multiple stirring rods, and the multiple small gears mesh with the large gear ring.

[0010] Preferably, a spray pipe is installed on the bottom outer wall of the large toothed ring, and multiple nozzles are provided on the bottom outer wall of the spray pipe and connected thereto. The multiple nozzles are inclined toward the inner wall of the emulsifier body.

[0011] Preferably, the outer wall of the spray pipe is provided with a water supply pipe connected thereto, and the end of the water supply pipe away from the spray pipe passes through and extends out of the body of the emulsifier.

[0012] Preferably, the bottom outer wall of the emulsifier body is fixedly connected with multiple support legs, and the bottom middle outer wall of the emulsifier body is also provided with a liquid outlet.

[0013] In summary, this application includes the following beneficial technical effects:

[0014] 1. This inline emulsifier uses a servo motor to drive multiple components, enabling the stirring rod to rotate and spin, while the rotor and stator generate strong shearing and centrifugal forces, achieving efficient stirring and deep emulsification of liquid calcium raw materials, greatly improving production efficiency, allowing the liquid calcium components to be fully and evenly mixed, improving product quality and stability, and the scraper can promptly remove raw materials from the inner wall, ensuring uniform and efficient emulsification.

[0015] 2. This emulsifier has significant cleaning advantages. The spray cleaning fluid from the nozzles combined with scraping by the scraper can efficiently remove residual materials and impurities from the inside, solving the problem of inconvenient cleaning of existing equipment, reducing the impact on the quality of subsequent products, lowering maintenance costs, and shortening downtime. Attached Figure Description

[0016] Figure 1 This is an overall schematic diagram of an embodiment of the application;

[0017] Figure 2 This is a three-dimensional schematic diagram of an embodiment of the application;

[0018] Figure 3 This is a partial cross-sectional view of an embodiment of the application;

[0019] Figure 4This is a schematic diagram of the first part of the embodiment of the application;

[0020] Figure 5 for Figure 4 Enlarged schematic diagram of the structure at point A in the middle;

[0021] Figure 6 This is a schematic diagram of the second part of the embodiment of the application;

[0022] Figure 7 for Figure 6 Enlarged schematic diagram of the structure at point B.

[0023] Explanation of reference numerals in the attached drawings: 1. Main body of the emulsifier; 2. Support leg; 3. Fixing plate; 4. Connecting flange; 5. Servo motor; 6. Liquid outlet; 7. Rotating shaft; 8. First bevel gear; 9. Connecting frame; 10. Shaft seat; 11. Drive shaft; 12. Second bevel gear; 13. Bevel gear; 14. Shaft collar; 15. Fixing frame; 16. Bevel gear ring; 17. Stirring rod; 18. Small gear; 19. Fixing block; 20. Large gear ring; 21. Spray pipe; 22. Nozzle; 23. Water supply pipe; 24. Fixing rod; 25. Connecting block; 26. Stator; 27. Rotor; 28. Connecting rod; 29. ​​Scraper. Detailed Implementation

[0024] The following is in conjunction with the appendix Figure 1-7 This application will be described in further detail.

[0025] This application discloses an inline emulsifier for liquid calcium production. (See also...) Figure 1-7 A pipeline emulsifier for liquid calcium production includes an emulsifier body 1, which is a tank structure with a certain volume. The top outer wall of the emulsifier body 1 is fixedly connected to a connecting flange 4 by multiple fixing plates 3. The fixing plates 3 are symmetrically distributed on the top of the emulsifier body 1 and are fastened to the emulsifier body 1 and the connecting flange 4 by high-strength bolts and other connecting parts to ensure the firmness and stability of the connection and provide a reliable installation foundation for the upper components.

[0026] The servo motor 5 is firmly fixed on the top middle outer wall of the connecting flange 4. It can be fixed by reliable methods such as bolt connection or welding. The output shaft end of the servo motor 5 passes through the connecting flange 4 and is fixedly connected to the rotating shaft 7 by key connection or welding. The connecting flange 4 not only serves to connect the servo motor 5 and the internal structure of the emulsifier body 1, but also provides stable support and precise positioning for the rotating shaft 7, ensuring that the rotating shaft 7 can rotate stably.

[0027] Multiple fixing rods 24 are fixedly connected to the bottom outer wall of the connecting flange 4. The fixing rods 24 are evenly and symmetrically distributed at the bottom of the connecting flange 4. The bottom end of the fixing rods 24 is firmly fixedly connected to the connecting block 25 by welding or bolting. The connecting block 25 serves as an intermediate connecting component for installing the stator 26 and other related components, ensuring accurate positioning and stable connection between the components.

[0028] The stator 26 is fixedly connected to the bottom outer wall of the connecting block 25 by welding or bolting. The inner wall of the stator 26 is rotatably connected to the rotor 27 by suitable bearings or other rotating parts. The rotor 27 is fixedly connected to the bottom end of the rotating shaft 7 by keying or welding, so that the rotating shaft 7 can drive the rotor 27 to rotate at high speed inside the stator 26. During the production of liquid calcium, the high-speed rotating rotor 27 and the stator 26 cooperate to generate strong shear force and centrifugal force, which efficiently emulsifies the liquid calcium raw material entering the emulsifier body 1.

[0029] The collar 14 is rotatably connected to the outer circumferential wall of the connecting flange 4 via suitable bearings and other rotating components. Multiple fixing brackets 15 are fixedly connected to the outer circumferential wall of the collar 14. The fixing brackets 15 are evenly distributed on the circumference of the collar 14. A beveled ring 16 is fixedly connected to the end away from the collar 14 by welding or bolting. Multiple stirring rods 17 are rotatably connected to the bottom outer wall of the beveled ring 16 via suitable bearings and other rotating components. The stirring rods 17 can rotate under the drive of the beveled ring 16. At the same time, two scrapers 29 are symmetrically fixedly connected to the bottom outer wall of the beveled ring 16 via connecting rods 28. The shape of the scrapers 29 is adapted to the contour of the inner wall of the emulsifier body 1, and a small gap is maintained between the scrapers 29 and the inner wall of the emulsifier body 1, which can effectively scrape off the residual material adhering to the inner wall of the emulsifier body 1.

[0030] Two bearing seats 10 are fixedly connected to the bottom outer wall of the connecting flange 4 via a connecting bracket 9. The connecting bracket 9 is firmly fixed to the connecting flange 4 and the bearing seats 10 by welding or bolting. A drive shaft 11 is rotatably connected to the inner walls of the two bearing seats 10 via suitable bearings or other rotating components. The drive shaft 11 can rotate freely within the bearing seats 10. A second bevel gear 12 is fixedly connected to one end of the drive shaft 11, and a bevel gear 13 is fixedly connected to the other end. The second bevel gear 12 meshes with a first bevel gear 8 on the rotating shaft 7. 3 meshes with the bevel gear ring 16. In this way, the power of the servo motor 5 is transmitted to the bevel gear ring 16 through the rotating shaft 7, the first bevel gear 8, the second bevel gear 12, the transmission shaft 11, and the bevel gear 13. This allows the bevel gear ring 16 to rotate under the drive of the rotating shaft 7, which in turn drives the stirring rod 17 to rotate, stirring the liquid calcium raw material in the emulsifier body 1 and enhancing the emulsification effect. At the same time, the rotation of the bevel gear ring 16 will also drive the scraper 29 to rotate around the central axis of the emulsifier body 1, thereby cleaning the inner wall of the emulsifier body 1.

[0031] Multiple fixing blocks 19 are fixedly connected to the inner wall of the emulsifier body 1 by welding or bolting. The large gear ring 20 is fixedly connected to the inner wall of the emulsifier body 1 by multiple fixing blocks 19 and is located below the bevel gear ring 16. The outer wall of multiple stirring rods 17 is fixedly connected with small gears 18, which mesh with the large gear ring 20. When the bevel gear ring 16 drives the stirring rods 17 to rotate, the small gears 18 and the large gear ring 20 cooperate with each other, so that the stirring rods 17 can also rotate to a certain extent while rotating, further enhancing the stirring and emulsification effect on the liquid calcium raw material.

[0032] The spray pipe 21 is installed on the bottom outer wall of the large toothed ring 20 by welding or bolting. Multiple nozzles 22 are provided on the bottom outer wall of the spray pipe 21 and connected to it. The nozzles 22 are evenly distributed at the bottom of the spray pipe 21 and are inclined towards the inner wall of the emulsifier body 1. The spray pipe 21 has a ring-shaped closed design. The water supply pipe 23 is provided on the outer wall of the spray pipe 21 and connected to it. The end of the water supply pipe 23 away from the spray pipe 21 passes through and extends out of the outside of the emulsifier body 1, and is used to connect to an external water source or cleaning liquid supply system. During cleaning, the cleaning liquid enters the spray pipe 21 through the water supply pipe 23 and is then evenly sprayed on various parts inside the emulsifier body 1 by the nozzles 22.

[0033] Multiple support legs 2 are fixedly connected to the bottom outer wall of the emulsifier body 1 by welding or bolting. The support legs 2 are evenly distributed at the bottom of the emulsifier body 1 to support the emulsifier body 1 and keep it in a stable working state. The bottom middle outer wall of the emulsifier body 1 is also provided with a liquid outlet 6, which is used to discharge the emulsified liquid calcium product or the wastewater after cleaning. It can be connected to subsequent production equipment or wastewater treatment system through pipes and other connecting parts.

[0034] The implementation principle of a pipeline emulsifier for liquid calcium production in this application embodiment is as follows: check whether the connections of each component of the emulsifier body 1 are firm, including the connection between the fixing plate 3 and the emulsifier body 1 and the connecting flange 4, the connection between the fixing rod 24 and the connecting flange 4 and the connecting block 25, etc., to ensure that there is no loosening or leakage;

[0035] Check whether the electrical connection of servo motor 5 is normal, and whether the rotating parts (such as rotating shaft 7, transmission shaft 11, etc.) are flexible and without any jamming.

[0036] Confirm that water pipe 23 is correctly connected to the external water source or liquid calcium raw material supply system, and that the valve is in the closed position;

[0037] Check whether the pipe connected to outlet 6 is unobstructed and whether the valve is working properly so that the emulsified liquid calcium product can be discharged smoothly.

[0038] Inject an appropriate amount of cleaning solution into the cleaning solution storage device (a device for cleaning that is not mentioned but actually exists) in order to clean the emulsifier before and after production;

[0039] Liquid calcium production process: Turn on the external liquid calcium raw material supply system, open the valve on the water supply pipe 23, so that the liquid calcium raw material flows into the spray pipe 21 through the water supply pipe 23, and is then evenly sprayed into the emulsifier body 1 by the nozzle 22.

[0040] When the servo motor 5 is started, the output shaft of the servo motor 5 drives the rotating shaft 7 to rotate. The first bevel gear 8 on the rotating shaft 7 meshes with the second bevel gear 12 on the transmission shaft 11, thereby causing the transmission shaft 11 to rotate. The bevel gear 13 at the other end of the transmission shaft 11 meshes with the bevel ring 16, causing the bevel ring 16 to rotate.

[0041] When the bevel ring 16 rotates, the small gear 18 on the stirring rod 17, which is rotatably connected to its bottom outer wall, meshes with the large gear ring 20, so that the stirring rod 17 not only rotates around the central axis of the emulsifier body 1, but also rotates on its own axis, so as to fully stir the liquid calcium raw material in the emulsifier body 1.

[0042] At the same time, the rotating shaft 7 drives the rotor 27 to rotate at high speed in the stator 26, generating strong shearing force and centrifugal force to efficiently emulsify the liquid calcium raw material and make the various components fully and evenly mixed.

[0043] During the emulsification process, the conical ring 16 drives the scraper 29 to rotate around the central axis of the emulsifier body 1. The scraper 29 contacts the inner wall of the emulsifier body 1 and scrapes off any raw materials that may be attached to the wall in time, ensuring the uniformity and efficiency of emulsification.

[0044] The emulsified liquid calcium product is discharged through the outlet 6 in the middle of the bottom of the emulsifier body 1 under the action of gravity, and enters the subsequent production process (such as storage, filling, etc.).

[0045] Post-production cleaning process: After the liquid calcium production is completed, stop the servo motor 5, shut down the external liquid calcium raw material supply system, and at the same time close the valve on the water supply pipe 23;

[0046] Open the valve between the cleaning fluid storage device and the water supply pipe 23 to allow the cleaning fluid to flow into the spray pipe 21 through the water supply pipe 23, and then be evenly sprayed into the emulsifier body 1 by the nozzle 22 to perform a preliminary rinse on the emulsifier.

[0047] The servo motor 5 is restarted, which drives the bevel ring 16 to rotate, thereby causing the scraper 29 to rotate around the central axis of the emulsifier body 1. The scraper 29 scrapes off the residual material adhering to the inner wall of the emulsifier body 1 and mixes it with the cleaning liquid.

[0048] The wastewater after cleaning and the scraped-off residual material are discharged from the emulsifier body 1 through the liquid outlet 6 and enter the wastewater treatment system for treatment;

[0049] Repeat the above steps of spray cleaning and scraping with scraper 29 2-3 ​​times, or until the cleaning liquid discharged from outlet 6 is clear and there are no obvious residual impurities, to ensure that the inside of the emulsifier body 1 is thoroughly cleaned.

[0050] Close the valve between the cleaning fluid storage device and the water supply pipe 23 to complete the cleaning of the emulsifier.

[0051] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A pipeline emulsifier for liquid calcium production, comprising an emulsifier body (1), characterized in that: The top outer wall of the emulsifier body (1) is fixedly connected to a connecting flange (4) by multiple fixing plates (3). A servo motor (5) is fixedly installed on the top middle outer wall of the connecting flange (4). The output shaft of the servo motor (5) passes through the connecting flange (4) and is fixedly connected to a rotating shaft (7). Multiple fixing rods (24) are fixedly connected to the bottom outer wall of the connecting flange (4). A connecting block (25) is fixedly connected to the bottom end of the multiple fixing rods (24). A stator (26) is fixedly connected to the bottom outer wall of the connecting block (25). A rotor (27) is rotatably connected to the inner wall of the stator (26). The bottom end of the rotating shaft (7) passes through the stator (26) and is fixedly connected to the rotor (27). A collar (14) is rotatably connected to the outer circumference of the connecting flange (4). A plurality of fixing brackets (15) are fixedly connected to the outer circumference of the collar (14). A beveled ring (16) is fixedly connected to one end of the plurality of fixing brackets (15) away from the collar (14). A plurality of stirring rods (17) are rotatably connected to the bottom outer wall of the beveled ring (16). Two scrapers (29) are symmetrically fixedly connected to the bottom outer wall of the beveled ring (16) through connecting rods (28).

2. A pipeline emulsifier for the production of liquid calcium according to claim 1, characterized in that: The bottom outer wall of the connecting flange (4) is fixedly connected to two bearing seats (10) by a connecting bracket (9). The inner walls of the two bearing seats (10) are rotatably connected to a drive shaft (11). One end of the drive shaft (11) is fixedly connected to a bevel gear (13), and the other end is fixedly connected to a second bevel gear (12). The outer wall of the rotating shaft (7) is fixedly connected to a first bevel gear (8). The first bevel gear (8) meshes with the second bevel gear (12), and the bevel gear (13) meshes with a bevel ring (16).

3. A pipeline emulsifier for the production of liquid calcium as claimed in claim 2, characterised in that: The inner wall of the emulsifier body (1) is fixedly connected to a large gear ring (20) by a plurality of fixing blocks (19). The large gear ring (20) is located below the bevel gear ring (16). The outer walls of the plurality of stirring rods (17) are fixedly connected to small gears (18), and the plurality of small gears (18) mesh with the large gear ring (20).

4. A pipeline emulsifier for the production of liquid calcium according to claim 3, characterized in that: The bottom outer wall of the large toothed ring (20) is equipped with a spray pipe (21), and the bottom outer wall of the spray pipe (21) is provided with multiple nozzles (22) connected to it. The multiple nozzles (22) are inclined towards the inner wall of the emulsifier body (1).

5. A pipeline emulsifier for liquid calcium production according to claim 4, characterized in that: The outer wall of the spray pipe (21) is provided with a water supply pipe (23) connected to it. The end of the water supply pipe (23) away from the spray pipe (21) passes through and extends out of the outside of the emulsifier body (1).

6. A pipeline emulsifier for liquid calcium production according to claim 1, characterized in that: The bottom outer wall of the emulsifier body (1) is fixedly connected with multiple support legs (2), and the bottom middle outer wall of the emulsifier body (1) is also provided with a liquid outlet (6).

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