Inductance coil dip-coating device

Abstract

The utility model discloses an inductance coil dip-coating device, which relates to the technical field of inductance coil processing, and is characterized by comprising a four-hole mounting plate, the adjusting suspension mechanism is fixedly mounted at the lower end of the four-hole mounting plate; the dip-coating mechanism recovery case is fixedly mounted at the lower end of the adjusting suspension mechanism; the technical effects are that the dip-coating solution conveying mechanism can convey a dip-coating solution into the wrapping dip-coating mechanism, when an inductance coil wire body moves in a dip-coating wrapping cotton cylinder in the wrapping dip-coating mechanism, the wrapping dip-coating mechanism is connected with the inner side of the dip-coating mechanism recovery case in a sleeving manner, and the wrapping dip-coating mechanism is connected with the inner side of the dip-coating mechanism recovery case in a sleeving manner. The dip-coating liquid absorbed by the dip-coating wrapping cotton cylinder can effectively wrap and dip-coat the peripheral side of the inductance coil wire body, through wrapping and dip-coating of the wrapping dip-coating mechanism, waste of resources is effectively reduced, and dip-coating is more comprehensive.

Description

Technical Field

[0001] This utility model relates to the field of inductor coil processing technology, specifically to an inductor coil dip coating device. Background Technology

[0002] An inductor is an electronic circuit component consisting of wires wound one turn at a time around an insulating tube. The wires are insulated from each other. The insulating tube can be hollow or contain an iron core or a magnetic powder core. When the wires of the inductor are impregnated, an inductor impregnation device is required.

[0003] The inductor coil dipping device uses a dipping liquid inside a container to effectively dip the inductor coil wires as they pass through the liquid. However, it requires a large amount of dipping solution, which can easily lead to a waste of dipping solution resources.

[0004] Therefore, we propose a novel inductor coil dip coating device to solve the above-mentioned technical problems. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides an inductor coil dip coating device, which solves the problem of wasted dip coating solution during the dip coating process.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an inductor coil dip-coating device, comprising:

[0009] Four-hole mounting plate;

[0010] The adjustable suspension mechanism is fixedly mounted on the lower end of the four-hole mounting plate;

[0011] The dipping coating mechanism recovery box is installed and fixed on the lower end of the adjustable suspension mechanism;

[0012] A wrapping and dipping mechanism is installed and sleeved inside the middle of the dipping mechanism recovery box;

[0013] The dip coating solution conveying mechanism is installed and fixed on the dip coating mechanism recovery box, and the drain end of the dip coating solution conveying mechanism is located on the inner side of the outer wall of the dip coating mechanism.

[0014] The inductor coil conductor body is installed and connected to the inner middle of the coating mechanism.

[0015] Preferably, the adjustable suspension mechanism includes a connecting end plate fixed to a four-hole mounting plate, a movable adjusting plate fixed to the lower end of the connecting end plate, a hollow sleeve plate sleeved around the periphery of the movable adjusting plate, the movable adjusting plate and the hollow sleeve plate being locked and fixed by locking bolts, and the lower end of the hollow sleeve plate being fixed to the recycling box of the dipping mechanism.

[0016] Preferably, the immersion coating mechanism recycling box includes a box shell, a bottom drain valve is installed in the middle of the bottom end of the box shell, an installation sleeve hole is opened on the inner side of the upper end of the box shell, a recycling collection cavity is opened at the bottom of the inner side of the box shell, and the upper end of the box shell is fixed to the hollow sleeve plate.

[0017] Preferably, the dip coating solution delivery mechanism includes a dip coating solution input pipe, the lower end of which is fixedly connected to a hollow input cover, the lower end of which is sleeved on the dip coating mechanism.

[0018] Preferably, the coating and impregnation mechanism includes a coating roller housing fitted onto a hollow input cover. The coating roller housing is fitted onto the hollow input cover through an impregnation liquid inlet. An impregnation and coating cotton tube is installed inside the coating roller housing. A wire wrapping cavity is opened inside the coating roller housing and the impregnation and coating cotton tube. Evenly distributed impregnation liquid leakage holes are opened on the inner side of the lower end of the coating roller housing. The coating roller housing is fitted into the inner side of the recycling box of the impregnation and impregnation mechanism.

[0019] Preferably, the dip coating solution input pipe is connected to the external inductor dip coating solution supply pump pipe.

[0020] Preferably, the bottom drain valve is connected to an external recovery pipe.

[0021] (III) Beneficial Effects

[0022] Compared with the prior art, this utility model provides an inductor coil dip coating device, which has the following features:

[0023] Beneficial effects:

[0024] 1. The impregnation solution conveying mechanism of this utility model can convey the impregnation solution to the wrapping impregnation mechanism. When the inductor coil wire body moves in the impregnation wrapping cotton tube inside the wrapping impregnation mechanism, the impregnation solution absorbed by the impregnation wrapping cotton tube can effectively wrap and impregnate the inductor coil wire body. Through the wrapping impregnation mechanism, the waste of resources is effectively reduced, and the impregnation is more comprehensive.

[0025] 2. This utility model, by setting up a dipping coating mechanism recovery box structure, facilitates the recovery of dipping coating liquid dripping from the dipping coating solution conveying mechanism, thus enabling effective recycling and reuse and avoiding waste of resources. Attached Figure Description

[0026] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0027] Figure 2 This is a schematic diagram of the combined structure of the four-hole mounting plate and the adjustable suspension mechanism of this utility model;

[0028] Figure 3 This is a schematic cross-sectional view of the coating and impregnation mechanism of this utility model;

[0029] Figure 4 This is a schematic diagram of the dipping solution conveying mechanism of this utility model;

[0030] Figure 5 This is a schematic diagram of the structure of the dipping and coating mechanism and the recycling box of this utility model.

[0031] In the picture:

[0032] 1. Four-hole mounting plate; 2. Connecting end plate; 21. Movable adjustment plate; 22. Locking bolt; 3. Housing shell; 31. Bottom drain valve; 32. Mounting sleeve hole; 33. Recycling collection chamber; 4. Hollow sleeve plate; 5. Dipping liquid inlet pipe; 51. Hollow inlet cover; 6. Inductor coil wire body; 7. Wrapping roller shell; 71. Dipping liquid inlet hole; 72. Dipping liquid wrapping cotton tube; 73. Dipping liquid leakage hole; 74. Wire wrapping chamber. Detailed Implementation

[0033] In this utility model, unless otherwise stated, the orientations used, such as "up" and "down", usually refer to the direction shown in the accompanying drawings, or to the vertical, perpendicular, or gravitational direction; similarly, for ease of understanding and description, "left" and "right" usually refer to the left and right shown in the accompanying drawings; "inner" and "outer" refer to the inner and outer contours of each component itself, but the above directional terms are not used to limit this utility model.

[0034] Example 1

[0035] This embodiment provides a technical solution: an inductor coil dip-coating device, such as... Figures 1-5 As shown, it includes a four-hole mounting plate 1, an adjustable suspension mechanism, a dipping mechanism recovery box, a wrapping dipping mechanism, a dipping solution conveying mechanism, and an inductor coil conductor body 6.

[0036] The adjustable suspension mechanism is fixed to the lower end of the four-hole mounting plate 1. The four-hole mounting plate 1 can be installed in a designated position using screws, allowing the four-hole mounting plate 1 to drive the adjustable suspension mechanism for suspension. The adjustable suspension mechanism can change the overall length for pulling. The dipping coating mechanism recovery box is fixed to the lower end of the adjustable suspension mechanism. The dipping coating mechanism recovery box can be suspended and its position can be changed through the adjustable suspension mechanism. The encapsulating dipping coating mechanism is fitted into the middle of the inner side of the dipping coating mechanism recovery box, allowing for corresponding installation. The dipping coating solution absorbed inside the encapsulating dipping coating mechanism can effectively encapsulate the dipping coating. The dipping solution conveying mechanism is installed and fixed on the dipping mechanism recovery box, which can effectively fix it. The drain end of the dipping solution conveying mechanism is located on the inner side of the outer wall of the dipping mechanism. The dipping solution conveying mechanism can transport the dipping solution into the dipping mechanism. The inductor coil wire body 6 is installed and connected in the middle of the inner side of the dipping mechanism. When the inductor coil wire body 6 moves inside the dipping mechanism, the dipping mechanism can effectively wrap and dip the inductor coil wire body 6 around its periphery. Through the wrapping and dipping of the dipping mechanism, the waste of resources is effectively reduced, and the dipping is more comprehensive.

[0037] The immersion coating mechanism recovery housing includes a housing shell 3. A bottom drain valve 31 is installed in the middle of the bottom of the housing shell 3. The immersion coating solution dripping inside the housing shell 3 can be discharged through the bottom drain valve 31. An installation sleeve hole 32 is opened on the inner side of the upper end of the housing shell 3, so that the immersion coating mechanism can be installed accordingly. A recovery collection cavity 33 is opened at the bottom of the inner side of the housing shell 3, so that the immersion coating solution dripping from the immersion coating mechanism can be effectively collected. The upper end of the housing shell 3 is fixed to the hollow sleeve plate 4, so that it can be installed accordingly.

[0038] The bottom drain valve 31 is connected to the external recovery pipe, so that the discharged liquid can be recovered for secondary use.

[0039] like Figure 1 , Figure 3 , Figure 4 and Figure 5As shown, the coating mechanism includes a coating roller housing 7 sleeved on a hollow input cover 51. The coating roller housing 7 is sleeved on the hollow input cover 51 through a coating liquid inlet 71. The interior of the coating roller housing 7 can receive the coating solution input from the hollow input cover 51 through the coating liquid inlet 71. A coating wrapping cotton cylinder 72 is installed inside the coating roller housing 7, and the input coating solution is absorbed by the coating wrapping cotton cylinder 72. A wire wrapping cavity 74 is opened inside the coating roller housing 7 and the coating wrapping cotton cylinder 72, so that the inductor coil wire body 6 can pass through accordingly, and the coating wrapping cotton cylinder 72 wraps the inductor coil wire. The body 6 is located on the periphery of the inductor coil conductor body 6, so that the absorbent solution of the cotton tube 72 can be effectively received during the movement, thus completing the coating. The coating of the cotton tube 72 effectively reduces the waste of resources and makes the coating more comprehensive. The lower inner side of the wrapping roller shell 7 is provided with uniformly distributed coating liquid leakage holes 73. Excess coating liquid inside the wrapping roller shell 7 can drip through the coating liquid leakage holes 73. The wrapping roller shell 7 is sleeved in the inner side of the coating mechanism recovery box. The coating solution dripping through the coating liquid leakage holes 73 is collected in the coating mechanism recovery box for recycling.

[0040] The dip coating solution conveying mechanism includes a dip coating solution inlet pipe 5, which can receive external dip coating solution. A hollow inlet cover 51 is fixedly connected to the lower end of the dip coating solution inlet pipe 5, which can convey the dip coating solution into the hollow inlet cover 51. The lower end of the hollow inlet cover 51 is sleeved on the wrapping dip coating mechanism, so that the dip coating solution can be discharged into the wrapping dip coating mechanism through the lower opening of the hollow inlet cover 51.

[0041] The dip coating solution inlet pipe 5 is connected to the external inductor dip coating solution supply pump pipe, which can deliver the dip coating solution to the dip coating solution inlet pipe 5 for addition.

[0042] In use, the four-hole mounting plate 1 can be installed in a designated position using screws. The four-hole mounting plate 1 can then drive the adjustable suspension mechanism for suspension. The adjustable suspension mechanism can change the overall length for pulling. The dipping mechanism recovery box can be suspended and its position changed via the adjustable suspension mechanism. The wrapping dipping mechanism is fitted inside the middle of the dipping mechanism recovery box for corresponding installation. The dipping solution conveying mechanism can transport the dipping solution to the wrapping dipping mechanism. The inductor coil wire body 6 is installed and connected inside the wrapping dipping mechanism. When the inductor coil wire body 6 moves within the dipping and wrapping cotton cylinder 72 inside the wrapping dipping mechanism, the dipping solution absorbed by the dipping and wrapping cotton cylinder 72 can effectively wrap and coat the circumference of the inductor coil wire body 6. Through the wrapping dipping mechanism, resource waste is effectively reduced, and the dipping process is more comprehensive.

[0043] Example 2

[0044] This embodiment is a further optimization based on Embodiment 1. The parts that are the same as those described above will not be repeated here. Figure 1 and Figure 2 As shown, to further better realize this utility model, the following configuration is specifically adopted: The adjustable suspension mechanism includes a connecting end plate 2 fixedly connected to the four-hole mounting plate 1, so that it can be installed and fixed. The lower end of the connecting end plate 2 is fixedly connected to a movable adjusting plate 21, and the connecting end plate 2 can drive the movable adjusting plate 21 to be placed. A hollow sleeve plate 4 is sleeved around the periphery of the movable adjusting plate 21. The movable adjusting plate 21 and the hollow sleeve plate 4 are locked and fixed by locking bolts 22. When the personnel loosen the locking bolts 22, the movable adjusting plate 21 can be adjusted up and down in the hollow sleeve plate 4, so that the overall suspension pulling length can be changed. After adjustment, it is locked and fixed by locking bolts 22, thereby preventing the suspension from falling. The lower end of the hollow sleeve plate 4 is fixedly connected to the dipping mechanism recovery box, and the hollow sleeve plate 4 can drive the dipping mechanism recovery box to be suspended and placed.

[0045] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.

Claims

1. An inductor coil dip coating apparatus characterized by, include: Four-hole mounting plate (1); Adjustable suspension mechanism, which is installed and fixed on the lower end of the four-hole mounting plate (1); The dipping coating mechanism recovery box is installed and fixed on the lower end of the adjustable suspension mechanism; A wrapping and dipping mechanism is installed and sleeved inside the middle of the dipping mechanism recovery box; The dip coating solution conveying mechanism is installed and fixed on the dip coating mechanism recovery box, and the drain end of the dip coating solution conveying mechanism is located on the inner side of the outer wall of the dip coating mechanism. The inductor coil conductor body (6) is installed and connected to the inner middle of the coating mechanism.

2. An inductor coil dip coating apparatus as claimed in claim 1, wherein: The adjustable suspension mechanism includes a connecting end plate (2) fixedly connected to a four-hole mounting plate (1). A movable adjusting plate (21) is fixedly connected to the lower end of the connecting end plate (2). A hollow sleeve plate (4) is sleeved around the movable adjusting plate (21). The movable adjusting plate (21) and the hollow sleeve plate (4) are locked and fixed by locking bolts (22). The lower end of the hollow sleeve plate (4) is fixedly connected to the recycling box of the dipping mechanism.

3. An inductor coil dip coating apparatus as claimed in claim 2, wherein: The immersion coating mechanism recycling box includes a casing (3), a bottom drain valve (31) is installed in the middle of the bottom end of the casing (3), an installation sleeve hole (32) is opened on the inner side of the upper end of the casing (3), a recycling collection cavity (33) is opened at the bottom of the inner side of the casing (3), and the upper end of the casing (3) is fixed to the hollow sleeve plate (4).

4. An inductor coil dip coating apparatus as claimed in claim 1, wherein: The dip coating solution delivery mechanism includes a dip coating solution input pipe (5), and a hollow input cover (51) is fixedly connected to the lower end of the dip coating solution input pipe (5). The lower end of the hollow input cover (51) is sleeved on the dip coating mechanism.

5. An inductor coil dip-coating apparatus according to claim 4, characterized in that: The coating and impregnation mechanism includes a coating roller housing (7) sleeved on a hollow input cover (51). The coating roller housing (7) is sleeved on the hollow input cover (51) through an impregnation liquid inlet (71). An impregnation and coating cotton tube (72) is installed inside the coating roller housing (7). A wire wrapping cavity (74) is opened inside the coating roller housing (7) and the impregnation and coating cotton tube (72). A uniformly distributed impregnation liquid leakage hole (73) is opened on the inner side of the lower end of the coating roller housing (7). The coating roller housing (7) is sleeved inside the recycling box of the coating and impregnation mechanism.

6. An inductor coil dip coating apparatus as claimed in claim 4, wherein: The dip coating liquid inlet pipe (5) is connected to the external inductor dip coating liquid supply pump pipe.

7. An inductor coil dip coating apparatus as claimed in claim 3, wherein: The bottom drain valve (31) is connected to the external recovery pipe.

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