Bean material cleaning device
By designing a bean material cleaning device with multiple combined cleaning methods, the problem of low efficiency in manual cleaning was solved, achieving a high-efficiency and water-saving cleaning effect, and meeting the needs of industrial production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- QINGDAO JUYI INTELLIGENT TECH EQUIP CO LTD
- Filing Date
- 2025-03-28
- Publication Date
- 2026-04-17
AI Technical Summary
Manual cleaning of legumes is inefficient and consumes a lot of manpower and resources, making it difficult to meet the needs of industrial production.
Design a bean material cleaning device that includes a rinsing component, a sedimentation component, and a washing component, and perform multiple cleaning processes by combining water rinsing, sedimentation, and shaking of the washing screen.
It achieves efficient cleaning of bean materials, saves water, improves cleaning efficiency, and meets the needs of industrial production.
Smart Images
Figure CN224128028U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food cleaning equipment, specifically a bean cleaning device. Background Technology
[0002] Legumes have a long history of consumption. Depending on the variety of legume, the methods of consumption and processing also vary. In addition to being eaten directly after cooking, they can also be made into various forms such as soy milk, red bean paste, and bean noodles.
[0003] For food processing, cleaning raw materials is an essential step. However, due to the characteristics of legumes, manual cleaning would be extremely wasteful of manpower and resources. Furthermore, the efficiency of manual cleaning is insufficient for industrial production. Therefore, a solution is needed that ensures thorough cleaning of legumes while minimizing water consumption. Utility Model Content
[0004] To address one of the shortcomings of existing technologies, this utility model provides a bean material cleaning device to solve the problem of cleaning bean materials.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a bean material washing device, comprising:
[0006] The rinsing assembly includes a rinsing tank and a first water inlet, the first water inlet being able to inject cleaning water into the rinsing tank;
[0007] A sedimentation component is disposed on one side of the rinsing component. The sedimentation component includes a first sedimentation tank, which is connected to the rinsing pool via a pipeline. Material from the rinsing pool can enter the first sedimentation tank.
[0008] The cleaning assembly includes a shakeable cleaning screen, with the discharge end of the sedimentation assembly facing the cleaning screen, and the cleaning screen having a discharge port for discharging the cleaned material.
[0009] Preferably, it also includes:
[0010] The frame is a frame-type support structure; the rinsing assembly, sedimentation assembly and cleaning assembly are all connected to the frame.
[0011] The rinsing tank of the rinsing assembly is located at the lower part of the frame; the first sedimentation tank is located on one side of the rinsing tank; and the cleaning screen is located above the rinsing tank.
[0012] Preferably, the rinsing assembly further includes:
[0013] A dispensing trough is located above one side of the rinsing pool; the upper part of the dispensing trough is an open opening.
[0014] The first water inlet is located on the upper side of the rinsing pool and is positioned close to the dispensing trough.
[0015] Preferably, the rinsing assembly further includes:
[0016] A drain pipe is installed below the rinsing pool. The drain pipe is an inclined pipe with its high horizontal end connected to the bottom of the rinsing pool and a switch valve installed at its low horizontal end.
[0017] Preferably, it also includes:
[0018] The diversion assembly can transport water and materials from the rinsing tank into the sedimentation assembly. The diversion assembly includes:
[0019] The pump has its inlet connected to the lower part of the flushing pool via a pipeline, and its outlet connected to the inside of the first sedimentation tank via a pipeline.
[0020] Preferably, the precipitation component further includes:
[0021] The second sedimentation tank is fixedly connected to the frame and is located above one side of the first sedimentation tank. The outlet end of the second sedimentation tank for soybean materials is connected to the inlet end of the cleaning component.
[0022] Preferably, the soybean material outlets of both the first and second sedimentation tanks are located at the top of their respective tank bodies;
[0023] The inlet ends of both the first sedimentation tank and the second sedimentation tank are located on the upper part of the tank wall.
[0024] Preferably, the precipitation component further includes:
[0025] The slag discharge tank is fixedly connected to the frame and is located below the first sedimentation tank and the second sedimentation tank; both the first sedimentation tank and the second sedimentation tank are provided with slag discharge pipes facing the slag discharge tank at their bottoms.
[0026] Preferably, the washing screen comprises:
[0027] The screen body is an inclined, elongated trough, with its high horizontal end located below the soybean material outlet of the second sedimentation tank; the low horizontal end of the screen body is provided with a discharge port; and both ends of the screen body along its length are rotatably connected to the frame.
[0028] Several baffles are installed inside the screen body, and the baffles are arranged in a linear array along the length of the screen body; the baffles and the screen body are detachably connected.
[0029] Preferably, a T-junction is provided on the outlet pipe of the pump, with the first end of the T-junction connected to the outlet of the pump, the second end connected to the inlet of the first sedimentation tank, and the third end connected to the interior of the flushing pool.
[0030] Compared with existing technologies, this device offers the following advantages: It incorporates three types of cleaning components, employing different cleaning methods to perform multiple cleaning processes on the material. The rinsing component utilizes water flow to initially rinse the material. The sedimentation component removes sand and other impurities through sedimentation, while the cleaning component uses a shaking washing screen for further cleaning. The combination of these three different cleaning methods achieves excellent cleaning results. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application. Figure 1 ;
[0032] Figure 2 This is a schematic diagram of the overall structure of an embodiment of this application. Figure 2 ;
[0033] Figure 3 This is a schematic diagram of the overall structure of an embodiment of this application. Figure 3 ;
[0034] Figure 4 This is a schematic diagram of the overall structure of an embodiment of this application. Figure 4 ;
[0035] Figure 5 This is a front view of an embodiment of this application;
[0036] Figure 6 This is a rear view of an embodiment of this application.
[0037] In the picture:
[0038] 100. Rack;
[0039] 1. Flushing assembly; 11. Flushing tank; 12. First inlet; 13. Drain pipe; 2. Sedimentation assembly; 21. First sedimentation tank; 22. Second sedimentation tank; 23. Slag discharge tank; 3. Cleaning assembly; 31. Cleaning screen; 311. Screen body; 312. Baffle; 4. Diversion assembly; 41. Pump. Detailed Implementation
[0040] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0041] Please see Figures 1-6 This application provides the following technical solutions:
[0042] A bean material washing device includes a frame 100, which is a frame-type support structure. A rinsing assembly 1, a sedimentation assembly 2, and a washing assembly 3 are mounted on the frame 100. The rinsing assembly 1 includes a rinsing tank 11 and a first water inlet 12, which injects washing water into the rinsing tank 11. The sedimentation assembly 2 is located on one side of the rinsing assembly 1 and includes a first sedimentation tank 21. The first sedimentation tank 21 and the rinsing tank 11 are connected by a pipeline, allowing material from the rinsing tank 11 to enter the first sedimentation tank 21. The washing assembly 3 includes a shakeable washing screen 31, with the discharge end of the sedimentation assembly 2 facing the washing screen 31, which has a discharge port for discharging the washed material. The rinsing tank 11 of the rinsing assembly 1 is located at the lower part of the frame 100; the first sedimentation tank 21 is located on one side of the rinsing tank 11; and the washing screen 31 is located above the rinsing tank 11.
[0043] The rinsing component 1 uses the force of water flow to initially rinse the material. The sedimentation component 2 removes sand, gravel, and other impurities from the material through sedimentation, while the washing component 3 uses the shaking action of the washing screen 31 to perform a second washing. The combination of these three different washing methods achieves excellent cleaning results.
[0044] Based on the above implementation scheme, a dispensing trough 13 is provided above one end of the rinsing pool 11 of the rinsing assembly 1. The upper part of the dispensing trough 13 is open, and its overall structure is approximately an inverted trapezoidal bucket shape. The first water inlet 12 is provided on one side of the upper part of the rinsing pool 11, and the first water inlet 12 is located close to the dispensing trough 13.
[0045] A closable door is provided on the horizontal side of the lower part of the feeding trough 13. When materials need to be fed, the closable door is opened, allowing the materials to fall into the rinsing tank 11. When the beans to be washed enter the rinsing tank 11 from the feeding trough 13, the materials are basically piled up at the bottom of the rinsing tank 11 near the feeding trough 13. As the water flow from the first water inlet 12 rushes in, it disperses the piled-up beans and impacts the other end of the rinsing tank 11.
[0046] Based on the above implementation scheme, a filter screen is installed in the lower part of the rinsing tank 11. The filter screen ensures that the washed beans do not fall in, while small particles such as sand in the material fall below the filter screen. A drain pipe 14 is installed below the rinsing tank 11. The drain pipe 14 is an inclined pipe, with its higher horizontal end connected to the bottom of the rinsing tank 11, and a switch valve installed at its lower horizontal end. The drain pipe 14 connects to the area below the filter screen in the rinsing tank 11, and is used to discharge impurities from the rinsing tank 11.
[0047] Based on the above implementation scheme, in addition to the first sedimentation tank 21, the sedimentation component 2 is also equipped with a second sedimentation tank 22. The second sedimentation tank 22 is fixedly connected to the frame 100. The second sedimentation tank 22 is located above one side of the first sedimentation tank 21, and the outlet end of the second sedimentation tank 22 for soybean materials is connected to the inlet end of the washing component 3. The outlet ends for soybean materials of both the first sedimentation tank 21 and the second sedimentation tank 22 are located at the top of their respective tank bodies; the inlets of both the first sedimentation tank 21 and the second sedimentation tank 22 are located on the upper part of the tank wall.
[0048] In order to receive the impurities precipitated from the sedimentation component 2, the sedimentation component 2 also includes a slag discharge tank 23, which is fixedly connected to the frame 100. The slag discharge tank 23 is located below the first sedimentation tank 21 and the second sedimentation tank 22. The bottom of the first sedimentation tank 21 and the second sedimentation tank 22 are both provided with slag discharge pipes facing the slag discharge tank 23.
[0049] During material washing, the material in the rinsing tank 11 is sequentially fed into the first sedimentation tank 21 and the second sedimentation tank 22. Impurities such as sand and gravel settle at the bottom of the liquid, while the material floats at the top and continues to enter the subsequent washing assembly 3 along with the water-containing material. The stepped structure of the first sedimentation tank 21 and the second sedimentation tank 22 is designed to ensure that the washing screen 31 of the washing assembly 3 has sufficient height and inclination angle to facilitate a third washing of the material.
[0050] Based on the above implementation scheme, and considering the material diversion, this device is equipped with a diversion component 4. The diversion component 4 is used to transport the water and material in the rinsing tank 11 into the sedimentation component 2. The diversion component 4 includes a pump 41. The inlet end of the pump 41 is connected to the lower part of the rinsing tank 11 via a pipeline, and the outlet end is connected to the inside of the first sedimentation tank 21 via a pipeline. The connection point between the pump 41 and the rinsing tank 11 is located above the filter screen inside the rinsing tank 11. A tee is provided on the outlet pipeline of the pump 41. The first end of the tee is connected to the outlet end of the pump 41, the second end is connected to the inlet end of the first sedimentation tank 21, and the third end is connected to the inside of the rinsing tank 11. Because the volume of the first sedimentation tank 21 and the second sedimentation tank is relatively smaller than that of the rinsing tank, the amount of water pumped into them does not need to be excessive. Furthermore, through this three-way structure, the water flow towards the first sedimentation tank 21 can be adjusted by setting a regulating valve on the three-way pipe, thereby making the water flow force adjustable. As for the water flowing into the rinsing tank 11, it can help the rinsing tank 11 to rinse, and this method can save water very well.
[0051] Based on the above implementation scheme, the washing screen 31 includes a screen body, which is an inclined elongated trough with its high horizontal end located below the bean material outlet of the second sedimentation tank 22; a discharge port is provided at the low horizontal end of the screen body; both ends of the screen body in the length direction are rotatably connected to the frame 100; a number of baffles are provided in the screen body, and the baffles are arranged in a linear array along the length direction of the screen body; the baffles are crescent-shaped plates, and slots are provided at the bottom of the screen body, and the baffles and the screen body are inserted into the slots.
[0052] The screen body of this design has three baffles inside. A cleaning port is provided on the bottom plate near the discharge port of the screen body, and a cover is provided at the cleaning port. A chute is provided on the outside of the discharge port of the screen body, with the end of the chute away from the screen body inclined downwards. A screen body drive assembly is also provided on the frame 100, which can drive the cleaning screen 31 to reciprocate. The screen body drive assembly can use existing technology, as long as it can drive the cleaning screen 31 to reciprocate, and the specific form is not limited.
[0053] Through this structure, as the material enters the washing screen 31, it moves towards the chute at the discharge port under the action of the oscillation of the washing screen 31 and the flow of water. Impurities such as sand and gravel are blocked by the baffle. When it is time to remove impurities after work, the baffle can be removed, the cover plate at the bottom of the screen body can be opened, and a receiving box is set on the lower side to clean the inside of the screen body.
[0054] In the description of this application and its embodiments, it should be understood that the terms "top", "bottom", "height", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0055] In this application and its embodiments, unless otherwise expressly specified and limited, the terms "set," "install," "connect," "link," "fix," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0056] In this application and its embodiments, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0057] The foregoing disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described above. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0058] Although preferred embodiments of this application have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of this application.
[0059] Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. Therefore, if such modifications and variations fall within the scope of the claims of this application and their equivalents, this application also intends to include such modifications and variations.
Claims
1. A legume material cleaning apparatus, characterised in that, include: The rinsing assembly includes a rinsing tank and a first water inlet, the first water inlet being able to inject cleaning water into the rinsing tank; A sedimentation component is disposed on one side of the rinsing component. The sedimentation component includes a first sedimentation tank, which is connected to the rinsing pool via a pipeline. Material from the rinsing pool can enter the first sedimentation tank. The cleaning assembly includes a shakeable cleaning screen, with the discharge end of the sedimentation assembly facing the cleaning screen, and the cleaning screen having a discharge port for discharging the cleaned material.
2. The legume material washing apparatus of claim 1, wherein Also includes: The frame is a frame-type support structure; the rinsing assembly, sedimentation assembly and cleaning assembly are all connected to the frame. The rinsing tank of the rinsing assembly is located at the lower part of the frame; the first sedimentation tank is located on one side of the rinsing tank; and the cleaning screen is located above the rinsing tank.
3. The legume material washing apparatus of claim 1, wherein The flushing assembly also includes: A dispensing trough is located above one side of the rinsing pool; the upper part of the dispensing trough is an open opening. The first water inlet is located on the upper side of the rinsing pool and is positioned close to the dispensing trough.
4. The legume material washing apparatus of claim 2, wherein The flushing assembly also includes: A drain pipe is installed below the rinsing pool. The drain pipe is an inclined pipe with its high horizontal end connected to the bottom of the rinsing pool and a switch valve installed at its low horizontal end.
5. The legume material washing apparatus of claim 4, wherein Also includes: The diversion assembly can transport water and materials from the rinsing tank into the sedimentation assembly. The diversion assembly includes: The pump has its inlet connected to the lower part of the flushing pool via a pipeline, and its outlet connected to the inside of the first sedimentation tank via a pipeline.
6. The bean material washing device as described in claim 5, characterized in that, The precipitation component also includes: The second sedimentation tank is fixedly connected to the frame and is located above one side of the first sedimentation tank. The outlet end of the second sedimentation tank for soybean materials is connected to the inlet end of the cleaning component.
7. The legume material washing apparatus of claim 6, wherein The soybean material outlets of both the first and second sedimentation tanks are located at the top of their tank bodies. The inlet ends of both the first sedimentation tank and the second sedimentation tank are located on the upper part of the tank wall.
8. The legume material washing apparatus of claim 6, wherein The precipitation component also includes: The slag discharge tank is fixedly connected to the frame and is located below the first sedimentation tank and the second sedimentation tank; both the first sedimentation tank and the second sedimentation tank are provided with slag discharge pipes facing the slag discharge tank at their bottoms.
9. The legume material washing apparatus of claim 6, wherein The cleaning screen includes: The screen body is an inclined, elongated trough, with its high horizontal end located below the soybean material outlet of the second sedimentation tank; the low horizontal end of the screen body is provided with a discharge port; and both ends of the screen body along its length are rotatably connected to the frame. Several baffles are installed inside the screen body, and the baffles are arranged in a linear array along the length of the screen body; the baffles and the screen body are detachably connected.
10. The legume material washing apparatus of claim 7, wherein, The pump's outlet pipe is equipped with a T-junction. The first end of the T-junction is connected to the pump's outlet, the second end is connected to the first sedimentation tank's inlet, and the third end is connected to the inside of the flushing pool.