Novel film manufacturing mold

Abstract

The utility model discloses a novel film manufacturing mold. The novel film manufacturing mold comprises an upper mold plate; the runner plate is arranged on the upper mold plate, and a connecting port connected with an external injection vulcanizing machine is formed in the runner plate; the lower mold plate is arranged on the lower surface of the upper mold plate, a runner surface is formed in the lower mold plate, and a second flow blocking step is arranged on the inner side of the runner surface; the dispersing structure is arranged on the inner side of the upper mold plate so as to uniformly disperse the injection sizing material to the inner side of the runner surface; through the arrangement of the upper mold plate, the lower mold plate, the runner surface, the second flow blocking step and the dispersion structure, the problems that traditional calendering processing is needed, time and labor are wasted, and the processing cost is high are avoided, rubber sheets of leather bags can be processed through the mold, meanwhile, the mold can be correspondingly designed according to the requirements for the sizes and the thicknesses of the rubber sheets, and the production efficiency is improved. The verification period and cost of leather bag rubber formula development are greatly reduced, and the practicability of the device is improved.

Description

Technical Field

[0001] This utility model specifically relates to a novel film manufacturing mold. Background Technology

[0002] The manufacturing process of the air spring's key component, the air spring's bladder, generally requires the overlapping and molding of film sheets. However, the main method for obtaining these film sheets is calendering. Calendering equipment is expensive, and each calendering operation requires at least 80 kg of rubber material. During the development of the air spring's rubber material formula, the formula needs continuous iteration and verification. Only 3-5 air spring products need to be verified during this iteration process, and only 5-10 kg of rubber material is needed for 3-5 air springs. Due to the limitations of the calendering process, continuously using calendering to verify the air spring's rubber material formula leads to significant waste, long development cycles, and high R&D costs. Therefore, we propose a new type of film sheet manufacturing mold. Utility Model Content

[0003] The purpose of this invention is to provide a novel film manufacturing mold to solve the problem mentioned in the background art that existing air spring bladders are mainly processed by calendering, which leads to a time-consuming and wasteful verification process when verifying the bladder rubber formula.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a novel film manufacturing mold, comprising:

[0005] Upload template;

[0006] A flow channel plate is disposed on the upper template, and the flow channel plate has a connection port for connecting to an external injection vulcanizing machine;

[0007] A lower template is disposed on the lower surface of the upper template, and a flow channel surface is provided on the lower template, and a second flow-blocking step is provided on the inner side of the flow channel surface;

[0008] A dispersion structure is set inside the upper template to evenly disperse the injected adhesive material inside the flow channel surface.

[0009] Preferably, the dispersion structure includes a first diversion groove, a filling port, a second diversion groove, and a diversion hole. The first diversion groove and the second diversion groove are symmetrically opened on the upper and lower surfaces of the middle part of the upper template. The diversion hole penetrates the bottom surface of the first diversion groove to communicate with the interior of the second diversion groove. A filling port corresponding to the connection port is opened in the middle of the inner side of the first diversion groove.

[0010] Preferably, multiple diversion holes are evenly distributed along one long side of the first diversion groove.

[0011] Preferably, the depth to which the first diversion channel extends into the inner side of the upward template is greater than the depth of the second diversion channel.

[0012] Preferably, the lower surface of the upper template is provided with a first flow-blocking step, and the first flow-blocking step and the second flow-blocking step are staggered.

[0013] Preferably, a sealing step with a reduced depth is provided at one end of the inner side of the flow channel surface.

[0014] Preferably, the lower template sidewall has a warp opening, and there are two warp openings that are staggered from each other.

[0015] Preferably, the upper surface of the upper template is provided with a positioning pin, and the inner side of the flow channel plate is provided with a positioning hole corresponding to the positioning pin.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] This utility model, by incorporating an upper mold, a lower mold, a flow channel surface, a second flow-blocking step, and a dispersion structure, avoids the need for traditional calendering processes, which are laborious, time-consuming, and costly. This device can process the rubber sheet of the bladder using only a mold, and the mold can be designed according to the required size and thickness of the rubber sheet. This greatly reduces the verification cycle and cost of developing bladder rubber formulations and improves the practicality of the device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the flow divider structure of this utility model.

[0021] In the diagram: 1. Runner plate; 2. Upper template; 201. First flow channel; 202. Injection port; 203. Positioning pin; 204. Second flow channel; 205. Flow channel hole; 206. First flow-blocking step; 3. Lower template; 301. Runner surface; 302. Second flow-blocking step; 303. Sealing step; 4. Connection port; 5. Demolding port. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-3 This utility model provides a technical solution: a novel film manufacturing mold, comprising:

[0024] Template 2;

[0025] The flow channel plate 1 is set on the upper template 2, and the flow channel plate 1 has a connection port 4 for connecting to an external injection vulcanizing machine, which facilitates the injection of rubber material.

[0026] The lower template 3 is set on the lower surface of the upper template 2, and the lower template 3 has a flow channel surface 301 to facilitate the formation of the required surface of the adhesive. The inner side of the flow channel surface 301 has a second flow-blocking step 302 to ensure the uniformity of the adhesive flow. The uniformity of the sheeting of adhesives with different hardness can be adjusted later by designing the size and position of the flow-blocking step.

[0027] The dispersion structure is set inside the upper template 2 to evenly disperse the injected adhesive material inside the flow channel surface 301, so as to better distribute the adhesive material evenly and ensure that the film thickness is consistent in the later production.

[0028] In this embodiment, preferably, the dispersion structure includes a first diversion groove 201, an injection port 202, a second diversion groove 204, and a diversion hole 205. The first diversion groove 201 and the second diversion groove 204 are symmetrically opened on the upper and lower surfaces of the middle part of the upper template 2. The diversion hole 205 penetrates the bottom surface of the first diversion groove 201 to communicate with the interior of the second diversion groove 204. An injection port 202 corresponding to the connection port 4 is opened in the middle of the inner side of the first diversion groove 201, which facilitates better dispersion of the adhesive material and evenly spread it on the inner side of the first flow channel surface 301.

[0029] In this embodiment, preferably, multiple diversion holes 205 are evenly distributed along one long side of the first diversion groove 201 to facilitate better uniform distribution of the adhesive.

[0030] In this embodiment, preferably, the depth of the first diversion groove 201 extending into the inner side of the upward template 2 is greater than the depth of the second diversion groove 204, which facilitates better initial diversion.

[0031] In this embodiment, preferably, the lower surface of the upper template 2 is provided with a first flow-blocking step 206, and the first flow-blocking step 206 and the second flow-blocking step 302 are staggered to facilitate better uniform flow of the adhesive.

[0032] In this embodiment, preferably, a sealing step 303 with reduced depth is provided at one end of the inner side of the flow channel surface 301 to ensure that the adhesive material flows only on the flow channel surface 301, ensuring pressure stability during the sheeting process and facilitating uniform sheeting.

[0033] In this embodiment, preferably, the lower template 3 has a warp opening 5 on its side wall. There are two warp openings 5 ​​that are staggered, which makes it easier to separate the lower template 3 from the upper template 2 later.

[0034] In this embodiment, preferably, the upper surface of the upper template 2 is provided with a positioning pin 203, and the inner side of the flow channel plate 1 is provided with a positioning hole corresponding to the positioning pin 203, which facilitates accurate mold closing and improves the accuracy of connection.

[0035] The working principle and usage process of this utility model are as follows: During use, the connection port 4 is connected to the output port of the injection vulcanizing machine. The rubber material flows into the inner side of the first diversion groove 201 through the connection port 4 and the injection port 202. It is then diverted to the inner side of the diversion hole 205 through the first diversion groove 201. The rubber material is evenly spread on the inner side of the flow channel surface 301 through multiple diversion holes 205. The first flow-blocking step 206 and the second flow-blocking step 302 on the inner side of the flow channel surface 301 ensure uniform flow of the rubber sheet. In addition, the uniformity of the sheet extrusion of rubber materials with different hardness can be adjusted by designing the size and position of the flow-blocking steps. The inner side of the flow channel surface 301 is also provided with a sealing step 303 to ensure that the rubber material only flows on the flow channel surface 301, ensuring the pressure stability of the sheet extrusion process in the later stage and promoting uniform sheet extrusion. In addition, the lower mold plate 3 is provided with a mold opening 5 on both sides for easy disassembly by workers in the later stage.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A novel film manufacturing mold, characterized in that, include: Template (2); A flow channel plate (1) is set on the upper template (2), and the flow channel plate (1) has a connection port (4) for connecting to an external injection vulcanizing machine. The lower template (3) is set on the lower surface of the upper template (2), and the lower template (3) has a flow channel surface (301) and the inner side of the flow channel surface (301) has a second flow-blocking step (302). A dispersion structure is set inside the upper template (2) to uniformly disperse the injected adhesive material inside the flow channel surface (301).

2. A novel film making mold according to claim 1, characterized in that: The dispersion structure includes a first diversion groove (201), a filling port (202), a second diversion groove (204), and a diversion hole (205). The upper and lower surfaces of the upper template (2) are symmetrically provided with the first diversion groove (201) and the second diversion groove (204). The diversion hole (205) penetrates the bottom surface of the first diversion groove (201) to communicate with the interior of the second diversion groove (204). The filling port (202) corresponding to the connection port (4) is provided in the middle of the inner side of the first diversion groove (201).

3. A novel film making mold according to claim 2, characterized in that: Multiple diversion holes (205) are evenly distributed along one long side of the first diversion groove (201).

4. A novel film making mold according to claim 2, characterized in that: The depth of the first diversion channel (201) extending into the inner side of the template (2) is greater than the depth of the second diversion channel (204).

5. A novel film making mold according to claim 1, characterized in that: The lower surface of the upper template (2) is provided with a first flow-blocking step (206), and the first flow-blocking step (206) and the second flow-blocking step (302) are staggered.

6. A novel film making mold according to claim 1, characterized in that: A sealing step (303) with reduced depth is provided at one end of the inner side of the flow channel surface (301).

7. The novel film manufacturing mold according to claim 1, characterized in that: The lower template (3) has a mold opening (5) on its side wall. There are two mold openings (5) that are staggered from each other.

8. A novel film making mold according to claim 1, characterized in that: The upper surface of the upper template (2) is provided with a positioning pin (203), and the inner side of the flow channel plate (1) is provided with a positioning hole corresponding to the positioning pin (203).

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