Honeycomb aluminum plate composite stone thin plate

By using a composite structure of honeycomb aluminum panels and stone substrates, filled with flame-retardant core materials and phase change material microcapsules, and combined with a silver ion nano-coating, the problems of traditional stone slabs being heavy, fragile, and lacking in decorative properties are solved, achieving lightweighting, enhanced decorative properties, and energy-saving and environmentally friendly effects.

CN224130645UActive Publication Date: 2026-04-17LAIZHOU CHANGYU NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LAIZHOU CHANGYU NEW MATERIAL TECHNOLOGY CO LTD
Filing Date
2025-05-23
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional stone slabs are heavy, fragile, complex to install, and lack flame retardancy, while honeycomb aluminum panels are lightweight but have weak decorative properties. Existing composite stone slabs have failed to effectively combine the advantages of both.

Method used

By bonding the honeycomb aluminum panel assembly to the stone substrate, filling it with flame-retardant core material and phase change material microcapsules, and combining it with a silver ion nano-coating, lightweighting and improved decorative properties are achieved, while fire resistance is enhanced through flame retardancy and temperature regulation.

Benefits of technology

It achieves lightweighting and improved decorative properties of stone slabs, while also enhancing flame retardancy and energy efficiency, reducing building air conditioning energy consumption, and strengthening antibacterial and anti-mildew capabilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a honeycomb aluminum plate composite stone thin plate, which belongs to the field of stone plates, and comprises a stone base plate, the upper end of the stone base plate is connected with a honeycomb aluminum plate component, and the outer part of the honeycomb aluminum plate component is connected with a connecting component. The aluminum honeycomb core is filled with the flame-retardant core material, flame can be prevented from making direct contact with the honeycomb aluminum plate or the stone layer, fire spreading is delayed, part of the flame-retardant material (such as expansive graphite) expands when heated, inert gas is released, oxygen is diluted, and combustion chain reaction is blocked; by filling the phase-change material microcapsules, heat can be absorbed / released at the phase-change temperature (20-30 DEG C), ambient temperature fluctuation is adjusted through latent heat storage, for example, solar heat is absorbed in the daytime and heat is released at night, energy consumption of an air conditioner in a building is reduced, and more energy conservation and environmental protection are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of stone slabs, and in particular to a honeycomb aluminum composite stone slab. Background Technology

[0002] Stone slabs are a type of natural or artificial stone slab that is widely used in architectural decoration and home design.

[0003] Chinese patent application number CN202222524975.7 discloses a composite stone slab that can be interlocked. Through the cooperation between the protrusion and the groove, the protrusion is inserted into the groove. The right composite stone slab is parallel to the left composite stone slab. Pushing the right composite stone slab to the left makes the protrusion on the right composite stone slab fully inserted into the left composite stone slab. Due to the gap fit between the protrusion and the groove, the outer wall of the protrusion and the inner wall of the groove interlock, making it more secure. It no longer relies solely on cement mortar for interlocking. There will be no protrusion at the edge of the composite stone slab, so that the two composite stone slabs can always be in an interlocked state, which increases the use effect.

[0004] While traditional stone slabs have the advantages of strong decorative properties and good durability, they also have problems such as heavy weight, fragility, and complicated installation. Honeycomb aluminum panels have the characteristics of being lightweight, impact-resistant, sound-insulating, and heat-insulating, but their surface decoration is weak, and the flame-retardant properties of traditional stone slabs need to be improved. Therefore, we propose a honeycomb aluminum panel composite stone slab. Utility Model Content

[0005] To overcome the shortcomings of existing technologies, the purpose of this utility model is to provide a honeycomb aluminum composite stone slab. By bonding the honeycomb aluminum panel components to the stone substrate, the stone slab can be made lighter and the decorative properties of the honeycomb aluminum panel can be improved. The honeycomb core has a pore size of 5mm-20mm, the aluminum panel thickness is 0.3mm-1.5mm, and the stone substrate can be a natural stone or artificial stone slab with a thickness of 0.5mm-2mm. By filling the aluminum honeycomb core with flame-retardant core material, the flame can be prevented from directly contacting the honeycomb aluminum panel or stone layer, thus delaying the spread of fire. Some flame-retardant materials (such as expandable graphite) expand when heated, releasing inert gases, diluting oxygen and blocking the combustion chain reaction. By filling with phase change material microcapsules, such as paraffin wax and fatty acids, heat can be absorbed / released at the phase change temperature (20-30℃). The latent heat storage can regulate the fluctuation of ambient temperature. For example, it can absorb solar heat during the day (solid-to-liquid) and release heat at night (liquid-to-solid), reducing the energy consumption of air conditioning in buildings and making it more energy-efficient and environmentally friendly.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution:

[0007] A honeycomb aluminum composite stone sheet includes a stone substrate, a honeycomb aluminum panel assembly connected to the upper end of the stone substrate, and a connecting component connected to the outside of the honeycomb aluminum panel assembly.

[0008] The honeycomb aluminum panel assembly includes an aluminum honeycomb core, with aluminum plate bodies bonded to both the upper and lower ends of the aluminum honeycomb core. The interior of the aluminum honeycomb core is filled with flame-retardant core material and phase change material microcapsules. A fiber reinforcement layer is bonded to the lower end of the aluminum plate body through a transition bonding layer one, and the lower end of the fiber reinforcement layer is bonded to the stone substrate through a transition bonding layer two. Edge-sealing aluminum profiles are fixedly connected to the edges of the aluminum honeycomb core and the aluminum plate body.

[0009] By bonding the honeycomb aluminum panel components to the stone substrate, the stone panel can be made lighter while the decorative effect of the honeycomb aluminum panel can be improved. The honeycomb core pore size can be selected from 5mm to 20mm, the aluminum plate thickness can be selected from 0.3mm to 1.5mm, and the stone substrate can be selected from natural stone or artificial stone thin plates with a thickness of 0.5mm to 2mm. By filling the aluminum honeycomb core with flame-retardant core material, the flame can be prevented from directly contacting the honeycomb aluminum panel or stone layer, thus delaying the spread of fire. Some flame-retardant materials (such as expanded graphite) expand when heated, releasing inert gases, diluting oxygen and blocking the combustion chain reaction. By filling with phase change material microcapsules, such as paraffin wax and fatty acids, heat can be absorbed / released at the phase change temperature (20-30℃). The latent heat storage can regulate the fluctuation of ambient temperature. For example, it can absorb solar heat during the day (solid to liquid) and release heat at night (liquid to solid), reducing the energy consumption of air conditioning in the building and making it more energy-efficient and environmentally friendly.

[0010] Furthermore, the lower end of the stone substrate is coated with a primer layer, and the lower end of the primer layer is coated with a silver ion nano-coating.

[0011] Applying a primer layer can enhance interfacial adhesion, fill defects on the stone surface, and facilitate the adhesion of other coatings. Applying a silver ion nano-coating can improve the antibacterial and anti-mildew effects of the stone substrate. The catalytic effect of nano-silver can decompose organic matter (such as grease and dust) and reduce the frequency of cleaning.

[0012] Furthermore, the connecting assembly includes a fixing plate, which is fitted into the left end of the edge-wrapping aluminum profile. The fixing plate and the edge-wrapping aluminum profile are detachably connected by locking screws, and the locking screws are threadedly connected to both the fixing plate and the edge-wrapping aluminum profile.

[0013] Furthermore, a fixing plate two is fitted at the front end of the edge-wrapping aluminum profile. The fixing plate two and the edge-wrapping aluminum profile are detachably connected by locking screws. The locking screws are threadedly connected to both the fixing plate two and the edge-wrapping aluminum profile.

[0014] Furthermore, a first insertion block is fixedly connected to the left end of the first fixing plate, and the first insertion blocks are arranged at equal intervals.

[0015] Furthermore, the front end of the fixing plate two is fixedly connected to the insertion block two, and the insertion block two is arranged at equal intervals.

[0016] Furthermore, a slot one is provided at the right end of the edge-sealing aluminum profile and the honeycomb aluminum panel assembly, and a slot two is provided at the rear end of the edge-sealing aluminum profile and the honeycomb aluminum panel assembly.

[0017] Furthermore, the first insert is adapted to the first slot, and the second insert is adapted to the second slot.

[0018] In summary, this utility model has the following beneficial effects:

[0019] 1. By bonding the honeycomb aluminum panel components to the stone substrate, the stone panel can be made lighter and the decorative effect of the honeycomb aluminum panel can be improved. The honeycomb core pore size can be selected from 5mm to 20mm, the aluminum plate thickness can be selected from 0.3mm to 1.5mm, and the stone substrate can be selected from natural stone or artificial stone thin plates with a thickness of 0.5mm to 2mm. By filling the aluminum honeycomb core with flame-retardant core material, the flame can be blocked from directly contacting the honeycomb aluminum panel or stone layer, thus delaying the spread of fire. Some flame-retardant materials (such as expanded graphite) expand when heated, releasing inert gases, diluting oxygen and blocking the combustion chain reaction. By filling with phase change material microcapsules, such as paraffin and fatty acids, heat can be absorbed / released at the phase change temperature (20-30℃). The latent heat storage can regulate the fluctuation of ambient temperature. For example, it can absorb solar heat during the day (solid to liquid) and release heat at night (liquid to solid), reducing the energy consumption of air conditioning in the building and making it more energy-saving and environmentally friendly.

[0020] 2. By applying a primer layer, the adhesion of the interface can be enhanced, defects on the stone surface can be filled, and the adhesion of other coatings can be facilitated. By applying a silver ion nano-coating, the antibacterial and anti-mildew effect of the stone substrate can be improved. The catalytic effect of nano silver can decompose organic matter (such as grease and dust) and reduce the cleaning frequency. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure in this embodiment;

[0022] Figure 2 This is a schematic diagram of the structure of slot one and slot two in this embodiment;

[0023] Figure 3 This is a cross-sectional structural diagram of this embodiment;

[0024] Figure 4 This is a top view of the aluminum honeycomb core in this embodiment;

[0025] Figure 5 This is in this embodiment Figure 3 A schematic diagram of the structure at point A in the middle.

[0026] In the diagram, 1. Stone substrate; 2. Honeycomb aluminum panel assembly; 201. Aluminum honeycomb core; 202. Aluminum panel body; 203. Flame-retardant core material; 204. Phase change material microcapsules; 205. Transition bonding layer one; 206. Fiber reinforcement layer; 207. Transition bonding layer two; 208. Edge-wrapped aluminum profile; 209. Primer layer; 210. Silver ion nano-coating; 3. Connecting components; 301. Fixing plate one; 302. Locking screw; 303. Fixing plate two; 304. Insert block one; 305. Insert block two; 306. Slot one; 307. Slot two. Detailed Implementation

[0027] The present invention will be further described in detail below with reference to the accompanying drawings.

[0028] Identical parts are indicated by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "bottom surface," "top surface," "inner," and "outer" refer to directions toward or away from the geometric center of a specific part, respectively.

[0029] Reference Figures 1-5 As shown, a honeycomb aluminum plate composite stone thin plate is a preferred embodiment of the present invention, including a stone substrate 1, a honeycomb aluminum plate assembly 2 connected to the upper end of the stone substrate 1, and a connecting assembly 3 connected to the outside of the honeycomb aluminum plate assembly 2.

[0030] The honeycomb aluminum panel assembly 2 includes an aluminum honeycomb core 201, with aluminum plate bodies 202 bonded to both the upper and lower ends of the aluminum honeycomb core 201. The interior of the aluminum honeycomb core 201 is filled with flame-retardant core material 203 and phase change material microcapsules 204. The lower end of the lower aluminum plate body 202 is bonded with a fiber reinforcement layer 206 through a transition bonding layer 1 205. The lower end of the fiber reinforcement layer 206 is bonded to the stone substrate 1 through a transition bonding layer 207. The edges of the aluminum honeycomb core 201 and the aluminum plate body 202 are fixedly connected with edge-sealing aluminum profiles 208.

[0031] By bonding the honeycomb aluminum panel assembly 2 to the stone substrate 1, the stone panel can be made lighter while improving its decorative properties. The honeycomb core pore size can be selected from 5mm to 20mm, the aluminum plate thickness can be selected from 0.3mm to 1.5mm, and the stone substrate 1 can be a thin sheet of natural or artificial stone with a thickness of 0.5mm to 2mm. By filling the aluminum honeycomb core 201 with flame-retardant core material 203, the flame can be prevented from directly contacting the honeycomb aluminum panel or stone layer, thus delaying the spread of fire. Some flame-retardant materials (such as expanded graphite) can also be used. When heated, it expands, releases inert gas, dilutes oxygen, and blocks the combustion chain reaction. By filling microcapsules 204 with phase change materials, such as paraffin and fatty acids, it can absorb / release heat at the phase change temperature (20-30℃). It regulates the fluctuation of ambient temperature through latent heat storage. For example, it absorbs solar heat during the day (solid to liquid) and releases heat at night (liquid to solid), reducing the energy consumption of air conditioning in buildings and making it more energy-efficient and environmentally friendly. The edging aluminum profile 208 can fix the aluminum honeycomb core 201 and the aluminum plate body 202.

[0032] Reference Figures 1-5 As shown, the lower end of the stone substrate 1 is coated with a primer layer 209, and the lower end of the primer layer 209 is coated with a silver ion nano-coating 210.

[0033] By applying a primer layer 209, the adhesion of the interface can be enhanced, defects on the stone surface can be filled, and the adhesion of other coatings can be facilitated. By applying a silver ion nano-coating 210, the antibacterial and antifungal effect of the stone substrate 1 can be improved. The catalytic effect of nano-silver can decompose organic matter (such as grease and dust) and reduce the cleaning frequency.

[0034] Reference Figures 1-5 As shown, the connecting component 3 includes a fixing plate 301, which is fitted into the left end of the edge-wrapping aluminum profile 208. The fixing plate 301 and the edge-wrapping aluminum profile 208 are detachably connected by a locking screw 302. The locking screw 302 is threadedly connected to both the fixing plate 301 and the edge-wrapping aluminum profile 208.

[0035] Reference Figures 1-5 As shown, a fixing plate 303 is fitted at the front end of the edge-wrapping aluminum profile 208. The fixing plate 303 and the edge-wrapping aluminum profile 208 are detachably connected by a locking screw 302. The locking screw 302 is threadedly connected to both the fixing plate 303 and the edge-wrapping aluminum profile 208.

[0036] By fitting the fixing plate 301 and fixing plate 303 to the edge aluminum profile 208 respectively and fixing them with the locking screws 302, the installation and disassembly of the fixing plate 301 and fixing plate 303 to the edge aluminum profile 208 can be facilitated. When installing to the edge, the fixing plate 301, fixing plate 303, and insert 304 and insert 305 can be removed without affecting the overall flatness of the edge of the plate.

[0037] Reference Figures 1-5 As shown, a plug block 304 is fixedly connected to the left end of the fixing plate 301, and the plug blocks 304 are arranged at equal intervals.

[0038] Reference Figures 1-5 As shown, the front end of the fixing plate 2 303 is fixedly connected to the insertion block 2 305, and the insertion blocks 2 305 are arranged at equal intervals.

[0039] Reference Figures 1-5 As shown, slot 1 306 is provided at the right end of the edge-sealing aluminum profile 208 and the honeycomb aluminum panel assembly 2, and slot 2 307 is provided at the rear end of the edge-sealing aluminum profile 208 and the honeycomb aluminum panel assembly 2.

[0040] Reference Figures 1-5 As shown, plug 304 is adapted to slot 306, and plug 305 is adapted to slot 307.

[0041] The design of insert block 304 and slot 306 facilitates the installation and removal of two or more adjacent boards. During installation, insert block 304 is inserted into the corresponding slot 306. Similarly, the design of insert block 305 and slot 307 facilitates the installation and removal of two or more adjacent boards. During installation, insert block 305 is inserted into the corresponding slot 307.

[0042] Specific implementation process: The honeycomb aluminum panel assembly 2 is bonded to the stone substrate 1, which not only makes the stone panel lighter but also improves the decorative effect of the honeycomb aluminum panel. The honeycomb core pore size can be selected from 5mm to 20mm, the aluminum plate thickness can be selected from 0.3mm to 1.5mm, and the stone substrate 1 can be a thin sheet of natural stone or artificial stone with a thickness of 0.5mm to 2mm. By filling the aluminum honeycomb core 201 with flame-retardant core material 203, the flame can be prevented from directly contacting the honeycomb aluminum panel or stone layer, thus delaying the spread of fire. Some flame-retardant materials (such as intumescent materials) can also be used. Graphite expands when heated, releasing inert gases, diluting oxygen and blocking the combustion chain reaction. By filling microcapsules 204 with phase change materials, such as paraffin and fatty acids, it can absorb / release heat at the phase change temperature (20-30℃). It regulates the fluctuation of ambient temperature through latent heat storage. For example, it absorbs solar heat during the day (solid to liquid) and releases heat at night (liquid to solid), reducing the energy consumption of air conditioning in buildings and making it more energy-efficient and environmentally friendly. The aluminum profile 208 can fix the aluminum honeycomb core 201 and the aluminum plate body 202.

[0043] The primer layer 209 can enhance the adhesion of the interface, fill the defects on the stone surface, and facilitate the adhesion of other coatings. By coating the silver ion nano-coating 210, the antibacterial and anti-mildew effect of the stone substrate 1 can be improved. The catalytic effect of nano silver can decompose organic matter (such as grease and dust) and reduce the cleaning frequency.

[0044] The design of insert block 304 and slot 306 facilitates the installation and removal of two or more adjacent boards on the left and right. During installation, insert block 304 is inserted into the corresponding slot 306. Similarly, the design of insert block 305 and slot 307 facilitates the installation and removal of two or more adjacent boards on the front and back. During installation, insert block 305 is inserted into the corresponding slot 307.

[0045] When installing at the edge, remove fixing plate 1 301, fixing plate 2 303, and insert block 1 304 and insert block 2 305 to avoid affecting the overall flatness of the edge of the board.

[0046] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A honeycomb aluminum plate composite stone sheet, characterized by: It includes a stone substrate (1), the upper end of which is connected to a honeycomb aluminum plate assembly (2), and the outside of the honeycomb aluminum plate assembly (2) is connected to a connecting component (3). The honeycomb aluminum panel assembly (2) includes an aluminum honeycomb core (201), with an aluminum plate body (202) bonded to both the upper and lower ends of the aluminum honeycomb core (201). The interior of the aluminum honeycomb core (201) is filled with flame-retardant core material (203), and the interior of the aluminum honeycomb core (201) is filled with phase change material microcapsules (204). The lower end of the lower aluminum plate body (202) is bonded with a fiber reinforcement layer (206) through an intermediate bonding layer one (205). The lower end of the fiber reinforcement layer (206) is bonded to the stone substrate (1) through an intermediate bonding layer two (207). The edges of the aluminum honeycomb core (201) and the aluminum plate body (202) are fixedly connected with edge-wrapping aluminum profiles (208).

2. The honeycomb aluminum composite stone slab according to claim 1, characterized in that: The lower end of the stone substrate (1) is coated with a primer layer (209), and the lower end of the primer layer (209) is coated with a silver ion nano-coating (210).

3. The honeycomb aluminum plate composite stone thin plate according to claim 1, characterized in that: The connecting component (3) includes a fixing plate (301), which is fitted into the left end of the edge-wrapping aluminum profile (208). The fixing plate (301) and the edge-wrapping aluminum profile (208) are detachably connected by a locking screw (302). The locking screw (302) is threadedly connected to both the fixing plate (301) and the edge-wrapping aluminum profile (208).

4. The honeycomb aluminum plate composite stone thin plate according to claim 3, characterized in that: The front end of the edge-wrapped aluminum profile (208) is fitted with a fixing plate two (303). The fixing plate two (303) and the edge-wrapped aluminum profile (208) are detachably connected by a locking screw (302). The locking screw (302) is threadedly connected to the fixing plate two (303) and the edge-wrapped aluminum profile (208).

5. The honeycomb aluminum plate composite stone thin plate according to claim 4, characterized in that: The left end of the fixing plate (301) is fixedly connected to the insertion block (304), and the insertion block (304) is arranged at equal intervals.

6. The honeycomb aluminum plate composite stone thin plate according to claim 5, characterized in that: The front end of the fixing plate 2 (303) is fixedly connected to the insertion block 2 (305), and the insertion block 2 (305) is arranged at equal intervals.

7. The honeycomb aluminum plate composite stone thin plate according to claim 6, characterized in that: The right end of the edge-sealing aluminum profile (208) and the honeycomb aluminum panel assembly (2) is provided with a slot 1 (306), and the rear end of the edge-sealing aluminum profile (208) and the honeycomb aluminum panel assembly (2) is provided with a slot 2 (307).

8. The honeycomb aluminum plate composite stone thin plate according to claim 7, characterized in that: The first insert (304) is adapted to the first slot (306), and the second insert (305) is adapted to the second slot (307).

Citation Information

Patent Citations

  • Composite stone plate capable of being mutually embedded

    CN218714596U