Anti-skid wear-resistant light conveying belt

Abstract

The utility model discloses an anti-skid wear-resistant light conveying belt which comprises a wear-resistant rubber layer, a conveying belt body is arranged below the wear-resistant rubber layer, the bottom of the wear-resistant rubber layer is connected with a first protruding strip, a first groove is formed in the top of the conveying belt body, the wear-resistant rubber layer and the conveying belt body are connected in a clamped mode through mucilage glue, and inclined patterns, herringbone patterns and protruding points are arranged on the surface of the wear-resistant rubber layer. The inclined patterns are arranged on the two sides of the surface of the wear-resisting rubber layer through the embossing technology, the herringbone patterns and the protruding points are arranged in the middle of the wear-resisting rubber layer through the embossing technology, and the baffle brush mechanism is arranged at the material output end of the conveying belt. The inclined patterns and the herringbone patterns not only can improve the friction force of the materials, but also can play a role in guiding the materials, and the situation that the materials slide out of the edge or are clamped in the transportation process is reduced; by arranging the scraper brush mechanism, foreign matter on the surface of the conveying belt can be cleaned in the material conveying process, and damage of the foreign matter to the conveying belt is reduced.

Description

Technical Field

[0001] This utility model relates to the field of lightweight conveyor belts, specifically to a non-slip and wear-resistant lightweight conveyor belt. Background Technology

[0002] Conveyor belts, also known as transport belts, are rubber and fiber / metal composite products, or plastic and fabric composite products, used in belt conveyors to carry and transport materials. Conveyor belts are widely used in industries such as cement, coking, metallurgy, chemical, and steel for short-distance and small-volume conveying applications.

[0003] However, current lightweight conveyor belts may experience wear or tear on their surface due to prolonged exposure to environments with high friction or handling sharp or rough materials. Furthermore, after long-term use, the anti-slip properties of the conveyor belt surface may weaken, causing items to slip during transport and affecting industrial production efficiency.

[0004] There are currently no effective solutions to the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes an anti-slip, wear-resistant, and lightweight conveyor belt to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A non-slip, wear-resistant, lightweight conveyor belt includes a wear-resistant rubber layer, a conveyor belt located below the wear-resistant rubber layer, a raised strip connected to the bottom of the wear-resistant rubber layer, a groove on the top of the conveyor belt, and the wear-resistant rubber layer and the conveyor belt being connected by adhesive. The surface of the wear-resistant rubber layer is provided with diagonal patterns, herringbone patterns, and raised dots. The diagonal patterns are set on both sides of the surface of the wear-resistant rubber layer by embossing technology, and the herringbone patterns and raised dots are set in the middle of the wear-resistant rubber layer by embossing technology. A scraper brush mechanism is provided at the material output end of the conveyor belt.

[0008] Furthermore, in order to reduce the damage of foreign objects to the conveyor belt, the scraper brush mechanism includes a fixed seat, which is bolted to both sides of the conveyor belt. A lifting groove is connected above the fixed seat, and a scraper groove is provided between the two lifting grooves. T-shaped rods are connected to both ends of the scraper groove. Screw holes are opened on the T-shaped rods and the lifting grooves. The scraper groove is connected to the lifting groove through the T-shaped rods.

[0009] Furthermore, a circular groove is provided on one side of the inner wall of the scraper groove. The circular groove is connected to one end of the rotating rod, and a positioning rod is provided on the rotating rod at the connection. Positioning grooves are provided on the upper and lower parts of both sides of the circular groove. The positioning grooves are connected to the circular groove. The other end of the rotating rod passes through the other side wall of the scraper groove and is connected to the rotating block. A slot perpendicular to the direction of the rotating block is provided on the outer wall of the scraper groove near the rotating block.

[0010] Furthermore, in order to fix the scraper and make it freely replaceable, a pressure plate is connected to the rotating rod, and a scraper is provided on one side of the pressure plate. There are three scrapers, and the scrapers have round holes of the same size as the rotating rod. The rotating rod passes through the round holes to fix the scrapers.

[0011] Furthermore, in order to enable the scraper to clean different lightweight conveyor belt surfaces, a brush head is attached to the bottom of the scraper.

[0012] Furthermore, in order to allow partial replacement of the wear-resistant rubber layer on the surface of the lightweight conveyor belt when it is damaged, a groove is provided at the bottom of the first protrusion, and the second protrusion is connected inside the first groove, with the second protrusion engaging with the second groove.

[0013] Furthermore, to prevent debris from easily adhering to the surface of the lightweight conveyor belt, the surface of the wear-resistant rubber layer is coated with an anti-wear coating.

[0014] The beneficial effects of this utility model are as follows: By combining the wear-resistant rubber layer with the conveyor belt, the wear resistance of the lightweight conveyor belt is greatly improved, and the strength of the conveyor belt is better; by setting diagonal patterns, herringbone patterns, and raised dots, the anti-slip performance of the lightweight conveyor belt is greatly improved. The diagonal and herringbone patterns not only increase the friction of the material but also guide the material, reducing the possibility of it slipping off the edge or getting stuck during transportation; by setting a scraper brush mechanism, foreign objects on the surface of the conveyor belt can be cleaned during the material conveying process, reducing damage to the conveyor belt caused by foreign objects. At the same time, the scraper and brush head are composed of several independent small sections, so only the damaged part needs to be replaced when replacement is needed, instead of the entire scraper; by bonding the first raised strip, the first groove, the second groove, and the second raised strip together, partial replacement can be performed when the conveyor belt is partially damaged, making the disassembly and assembly process simple and quick. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of an anti-slip, wear-resistant, lightweight conveyor belt according to an embodiment of the present utility model;

[0017] Figure 2 This is a schematic diagram of the conveyor belt structure in an anti-slip, wear-resistant, lightweight conveyor belt according to an embodiment of the present utility model;

[0018] Figure 3 This is a front view of a scraper brush mechanism in an anti-slip, wear-resistant, lightweight conveyor belt according to an embodiment of the present utility model;

[0019] Figure 4 This is a detailed drawing of a scraper brush mechanism in an anti-slip, wear-resistant, lightweight conveyor belt according to an embodiment of the present utility model;

[0020] Figure 5 This is a cross-sectional view of a scraper brush mechanism in an anti-slip, wear-resistant, lightweight conveyor belt according to an embodiment of the present invention.

[0021] Figure 6 This is a cross-sectional view of the circular groove section of a non-slip, wear-resistant, lightweight conveyor belt according to an embodiment of the present utility model.

[0022] In the picture:

[0023] 1. Wear-resistant rubber layer; 2. Diagonal pattern; 3. Herringbone pattern; 4. Raised dots; 5. Scraper brush mechanism; 501. Fixed base; 502. Lifting groove; 503. Brush head; 504. Scraper; 505. Rotating block; 506. Slot; 507. Scraper groove; 508. Rotating rod; 509. Pressing plate; 510. T-shaped rod; 511. Circular groove; 512. Positioning rod; 513. Positioning groove; 6. Conveyor belt; 7. Raised strip one; 8. Groove one; 9. Groove two; 10. Raised strip two. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] According to an embodiment of the present invention, a non-slip, wear-resistant, and lightweight conveyor belt is provided.

[0026] Example 1;

[0027] like Figure 1 and Figure 2As shown, an anti-slip and wear-resistant lightweight conveyor belt according to an embodiment of this utility model includes a wear-resistant rubber layer 1, which protects the conveyor belt 6 from wear by objects. The conveyor belt 6 is located below the wear-resistant rubber layer 1. A raised strip 7 is connected to the bottom of the wear-resistant rubber layer 1, and a groove 8 is formed on the top of the conveyor belt 6. The wear-resistant rubber layer 1 and the conveyor belt 6 are connected by adhesive. The combination of the wear-resistant rubber layer 1 and the conveyor belt 6 greatly improves the wear resistance of the lightweight conveyor belt 6. The surface of the wear-resistant rubber layer 1 is provided with diagonal patterns 2, herringbone patterns 3, and raised dots 4. The diagonal patterns 2 are set on both sides of the surface of the wear-resistant rubber layer 1 using embossing technology, and the herringbone patterns 3 and raised dots 4 are set in the middle of the wear-resistant rubber layer 1 using embossing technology. The embossing technology creates a micro-texture and a fine concave-convex structure on the surface of the wear-resistant rubber layer 1. These micro-structures can help reduce the accumulation of large particles while significantly increasing friction, thus improving the conveyor belt's performance. The material output end of the conveyor belt 6 is equipped with a scraper brush mechanism 5, featuring oblique patterns 2, herringbone patterns 3, and raised dots 4, which greatly improves the anti-slip properties of the conveyor belt 6. The oblique patterns 2 and herringbone patterns 3 not only increase the friction of the material but also guide it, reducing the chance of it slipping off the edge or getting stuck during transport. The bottom of the raised strip 7 has a groove 9, and the groove 8 is connected to the raised strip 10. The raised strip 10 engages with the groove 9. When the wear-resistant rubber layer 1 shows partial wear or aging, it can be replaced. Simply cut off the part that needs to be replaced with a tool, then align the new wear-resistant rubber sheet with the raised strip 10, the groove 9, and the conveyor belt 6, and fix it with adhesive. The operation is simple and does not require replacing all parts, improving work efficiency. The surface of the wear-resistant rubber layer 1 is coated with an anti-wear coating, which can be a high-wear-resistant, high-elasticity, oil-resistant, and chemically corrosion-resistant material such as polyurethane (PU).

[0028] Example 2;

[0029] like Figures 3-6As shown, a non-slip, wear-resistant, lightweight conveyor belt according to an embodiment of the present invention includes a scraper brush mechanism 5. The scraper brush mechanism 5 includes a fixed seat 501, which is installed on the frames on both sides of the conveyor belt 6. The fixed seat 501 is bolted to both sides of the conveyor belt 6. A lifting groove 502 is connected above the fixed seat 501. The fixed seat 501 and the lifting groove 502 are connected by bolts. A scraper groove 507 is provided between the two lifting grooves 502. The scraper groove 507 has a groove that runs from top to bottom. T-shaped rods 510 are connected to both ends of the scraper groove 507. The T-shaped rods 510 slide in the lifting groove 502. Screw holes are provided on the T-shaped rods 510 and the lifting groove 502. Through screws with internal threads are used in the screw holes at corresponding positions to fix the T-shaped rods 510. Positioned within the lifting groove 502, the scraper groove 507 is connected to the lifting groove 502 via a T-shaped rod 510. The height of the scraper groove 507 can be adjusted by changing the position of the T-shaped rod 510 according to user needs. A circular groove 511 is formed on one inner wall of the scraper groove 507. One end of the circular groove 511 is connected to one end of a rotating rod 508, and a positioning rod 512 is provided on the rotating rod 508 at the connection point. Positioning grooves 512 are provided on the upper and lower parts of both sides of the circular groove 511, and the connection points of the positioning grooves 512 and the circular groove 511 are interconnected. Rotation of the rotating rod 508 causes the positioning rod 512 to engage with the positioning groove 512, thus fixing the scraper 504. The other end of the rotating rod 508 passes through the other side wall of the scraper groove 507 and is connected to a rotating block 505. The scraper groove 507 is positioned near the rotating block 505. A slot 506 perpendicular to the direction of the rotating block 505 is provided on the outer side wall. A pressure plate 509 is connected to the rotating rod 508. A scraper 504 is provided on one side of the pressure plate 509. There are three scrapers 504. A circular hole of the same size as the rotating rod 508 is provided on the scraper 504. In use, after the rotating rod 508 passes through the circular hole on the scraper 504, one end of the rotating rod 508 is pushed towards the circular groove 511 by the rotating block 505 and the end is locked into the circular groove 511. At the same time, the positioning rod 512 at the end of the rotating rod 508 also enters the middle of the positioning groove 513 by the pushing force. At this time, the scraper 504 is fixed by the pressure plate 509. Then the rotating block 505 is rotated 90 degrees to enter the slot 506. The positioning rod 512 rotates into the positioning groove 513. The scraper 504 is fixed internally. The rotating block 505 and the positioning rod 512 are fixed in their corresponding slots to reduce the impact of machine shaking on the scraper 504 during operation. A brush head 503 is connected to the bottom of the scraper 504. The connection between the brush head 503 and the scraper 504 is detachable. When encountering a textured light conveyor belt 6, the scraper 504 needs to be connected to the brush head 503 to clean its surface. When the light conveyor belt 6 is on a smooth surface, it can be cleaned without connecting the brush head 503. The scraper-brush mechanism 5 can clean foreign objects from the surface of the conveyor belt 6 during material conveying, reducing damage to the conveyor belt 6. The scraper 504 and brush head 503 are composed of several independent small sections.When replacement is needed, only the damaged part needs to be replaced, rather than the entire 504 scraper, making the disassembly and assembly process simple and quick.

[0030] In summary, with the help of the above-mentioned technical solution of this utility model, when in use, the wear-resistant rubber layer 1 and the conveyor belt 6 are first assembled together by adhesive, and then the pre-assembled scraper brush mechanism 5 is fixed to one end of the conveyor belt 6. The scraper brush mechanism 5 is fixed at the required height by the lifting groove 502. When the wear-resistant rubber layer 1 shows signs of aging or wear and needs to be replaced, the part that needs to be replaced is simply removed by a tool, and then the new rubber sheet is glued to the bottom conveyor belt 6. The scraper 504 also adopts a modular design, and if a problem occurs in a part, only the corresponding scraper 504 needs to be replaced.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A non-slip, wear-resistant, light weight conveyor belt, characterized in that, It includes a wear-resistant rubber layer (1), a conveyor belt (6) is provided below the wear-resistant rubber layer (1), a convex strip (7) is connected to the bottom of the wear-resistant rubber layer (1), a groove (8) is provided on the top of the conveyor belt (6), the wear-resistant rubber layer (1) and the conveyor belt (6) are connected by adhesive, the surface of the wear-resistant rubber layer (1) is provided with oblique pattern (2), herringbone pattern (3) and convex dots (4), the oblique pattern (2) is set on both sides of the surface of the wear-resistant rubber layer (1) by embossing technology, the herringbone pattern (3) and convex dots (4) are set in the middle of the wear-resistant rubber layer (1) by embossing technology, and a scraper brush mechanism (5) is provided at the material output end of the conveyor belt (6).

2. A slip-resistant, wear-resistant, light weight conveyor belt according to claim 1, characterized in that, The scraper brush mechanism (5) includes a fixed seat (501), which is bolted to both sides of the conveyor belt (6). A lifting groove (502) is connected above the fixed seat (501), and a scraper groove (507) is provided between the two lifting grooves (502). T-shaped rods (510) are connected to both ends of the scraper groove (507). Screw holes are provided on the T-shaped rods (510) and the lifting grooves (502). The scraper groove (507) is connected to the lifting grooves (502) through the T-shaped rods (510).

3. A slip-resistant, wear-resistant, light weight conveyor belt according to claim 2, characterized in that, A circular groove (511) is provided on one side of the inner wall of the scraper groove (507). The circular groove (511) is connected to one end of the rotating rod (508), and a positioning rod (512) is provided on the rotating rod (508) at the connection. Positioning grooves (513) are provided on the upper and lower parts of both sides of the circular groove (511). The positioning groove (513) is connected to the circular groove (511). The other end of the rotating rod (508) passes through the other side wall of the scraper groove (507) and is connected to the rotating block (505). A slot (506) perpendicular to the direction of the rotating block (505) is provided on the outer wall of the scraper groove (507) near the rotating block (505).

4. A slip-resistant, wear-resistant, light weight conveyor belt according to claim 3, wherein, A pressure plate (509) is connected to the rotating rod (508). A scraper (504) is provided on one side of the pressure plate (509). There are three scrapers (504). A round hole of the same size as the rotating rod (508) is opened on the scraper (504). The rotating rod (508) passes through the round hole to fix the scraper (504).

5. The anti-slip, wear-resistant, lightweight conveyor belt according to claim 1, characterized in that, A brush head (503) is connected to the bottom of the scraper (504).

6. A slip-resistant, wear-resistant, light weight conveyor belt according to claim 1, wherein, The bottom of the first protrusion (7) is provided with the second groove (9), and the second protrusion (10) is connected inside the first groove (8). The second protrusion (10) and the second groove (9) are engaged.

7. A slip-resistant, wear-resistant, light weight conveyor belt according to claim 1, wherein The wear-resistant rubber layer (1) has an anti-wear coating on its surface.

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