Primary polyurethane alloy sweeper
By designing a combination of wear-resistant elastic polyurethane blocks and carbide cutter heads, automatic cleaning of the conveyor belt surface is achieved, solving the problems of time-consuming and labor-intensive manual cleaning and material damage, and improving cleaning efficiency and equipment durability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENYANG ORUISI TRANSMISSION EQUIP CO LTD
- Filing Date
- 2025-05-27
- Publication Date
- 2026-04-17
AI Technical Summary
Existing conveyor belts are prone to material adhesion during material transport, and manual cleaning is time-consuming and labor-intensive. Furthermore, removing hard materials can easily damage the conveyor belt.
A primary polyurethane alloy cleaner was designed, which combines wear-resistant elastic polyurethane blocks and carbide blades. Through elastic deformation and oscillation mechanisms, the carbide blades are prevented from directly contacting the conveyor belt surface, thus achieving automatic cleaning.
It effectively prevents damage to the conveyor belt surface, improves cleaning efficiency, reduces manual labor intensity, and adapts to the cleaning needs of different materials.
Smart Images

Figure CN224132074U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning device technology, specifically a primary polyurethane alloy cleaner. Background Technology
[0002] Conveyor belts are rubber and fiber / metal composite products, or plastic and fabric composite products, used in belt conveyors to carry and transport materials. Conveyor belts are widely used in industries such as cement, coking, metallurgy, chemical, and steel for short-distance and small-volume conveying applications. During material transport, materials tend to adhere to the surface of existing conveyor belts. Cleaning these belts is mostly done manually, with workers holding a scraper and applying it at an angle to the belt surface. The movement of the belt then scrapes away the material. However, this method is time-consuming and labor-intensive, and when encountering hard materials, forcibly scraping them off can damage the conveyor belt surface. Utility Model Content
[0003] To address the shortcomings of existing technologies, this utility model provides a primary polyurethane alloy cleaner, which solves the problem that existing conveyor belts are prone to material adhesion during material transport. Most conveyor belt cleaning methods involve manual removal, where workers hold a scraper and apply it at an angle to the conveyor belt surface, using the belt's movement to remove the material. However, this method is time-consuming and labor-intensive, and when encountering hard-adhered materials, the forced scraping can easily damage the conveyor belt surface.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a primary polyurethane alloy cleaner, comprising a main beam and a pair of side plates. A wear-resistant elastic polyurethane block is fixedly installed on the upper wall of the main beam, and a carbide blade is fixedly installed on the upper end of the wear-resistant elastic polyurethane block. Sub-beams are fixedly installed at both ends of the main beam. A swing assembly is provided on the wall of the side plates away from the sub-beams. A base fixing plate is fixedly installed on the upper wall of the side plates. A connecting plate is fixedly installed on the wall of the side plates near the sub-beams. A wear-resistant sleeve is fixedly installed on the connecting plate, and the wear-resistant sleeve penetrates through the connecting plate. A limiting assembly is provided on the wall of the connecting plate away from the sub-beams. The limiting assembly is hinged to the swing assembly. The sub-beams penetrate through the wear-resistant sleeve and are connected to the limiting assembly.
[0005] Preferably, a cutter head mounting plate is fixedly installed on the upper wall of the main beam, and a groove is provided on the lower wall of the wear-resistant elastic polyurethane block. The wear-resistant elastic polyurethane block is inserted into the cutter head mounting plate through the groove, and a cutter head clamping plate is fixedly installed on the rear wall of the wear-resistant elastic polyurethane block.
[0006] Preferably, the swing assembly includes a swing shaft fixing plate, which is fixedly installed on the wall surface of the side plate away from the sub-beam. A swing shaft is provided between the swing shaft fixing plate and the side plate. A limiting part is provided between the swing shaft, the swing shaft fixing plate, and the side plate. An adjusting rod is inserted into the swing shaft. The rear end of the adjusting rod is hinged to the limiting assembly. A compression spring fixing block is installed at the front end of the adjusting rod. A compression spring is installed between the compression spring fixing block and the swing shaft. The compression spring is fitted onto the adjusting rod.
[0007] Preferably, the front end of the adjusting rod has an external thread, and an adjusting nut is screwed onto the external thread. The adjusting nut is located on one side of the compression spring fixing block.
[0008] Preferably, the limiting part includes a limiting plate, on which a cylindrical shaft block is fixedly installed. A through hole is provided on the limiting plate above the cylindrical shaft block. Threaded grooves are provided on the swing shaft fixing plate and the side plate respectively. A screw is inserted into the through hole and screwed into the threaded groove. A limiting hole is provided on the swing shaft fixing plate and the side plate below the threaded groove. Limiting grooves are provided on the two outer side walls of the swing shaft respectively. The cylindrical shaft block passes through the limiting hole and is inserted into the limiting groove.
[0009] Preferably, the limiting component includes a ring body, which is hinged to the rear end of the adjusting rod. The ring body has several threaded holes, and limiting bolts are screwed into the threaded holes. The secondary beam passes through the wear-resistant sleeve and is inserted into the ring body.
[0010] Preferably, the compression spring is fitted with a protective sleeve.
[0011] Beneficial effects
[0012] This invention provides a primary polyurethane alloy cleaner that solves the problem of material easily adhering to the surface of conveyor belts during material transport. Currently, most conveyor belt cleaning methods involve manual removal, where workers hold a scraper and apply it at an angle to the conveyor belt surface, using the belt's movement to remove the material. However, this method is time-consuming and labor-intensive, and when encountering hard materials, the forced scraping can easily damage the conveyor belt surface. This invention addresses this issue by using a wear-resistant elastic polyurethane block to deform and push the hard alloy scraper head when it comes into contact with hard material. This allows the scraper head to pass over the hard material, preventing damage to the conveyor belt surface. During the swinging process, the main beam drives the secondary beam to rotate, which in turn drives the limiting component to rotate. The limiting component then drives the swinging component, causing the fixed main beam to swing all the hard alloy scraper heads, further preventing damage to the conveyor belt surface. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the main structure of a primary polyurethane alloy cleaner according to the present invention.
[0014] Figure 2 This is a schematic diagram of the limiting component and the swing component of a primary polyurethane alloy cleaner according to the present invention.
[0015] In the diagram: 1. Main beam; 2. Side plate; 3. Wear-resistant elastic polyurethane block; 4. Carbide cutter head; 5. Sub-beam; 6. Base fixing plate; 7. Connecting plate; 8. Wear-resistant sleeve; 9. Cutter head mounting plate; 10. Groove; 11. Cutter head with clamping plate; 12. Swing shaft fixing plate; 13. Swing shaft; 14. Adjusting rod; 15. Compression spring fixing block; 16. Compression spring; 17. Adjusting nut; 18. Limiting plate; 19. Cylindrical shaft block; 20. Screw; 21. Limiting groove; 22. Ring body; 23. Limiting bolt; 24. Protective sleeve. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-2 This utility model provides a technical solution: a primary polyurethane alloy cleaner, comprising a main beam 1 and a pair of side plates 2. A wear-resistant elastic polyurethane block 3 is fixedly installed on the upper wall of the main beam 1, and a carbide blade 4 is fixedly installed on the upper end of the wear-resistant elastic polyurethane block 3. Sub-beams 5 are fixedly installed at both ends of the main beam 1. A swinging component is provided on the wall of the side plate 2 away from the sub-beams 5. A base fixing plate 6 is fixedly installed on the upper wall of the side plate 2. A connecting plate 7 is fixedly installed on the wall of the side plate 2 near the sub-beams 5. A wear-resistant sleeve 8 is fixedly installed on the connecting plate 7 and passes through the connecting plate 7. A limiting component is provided on the wall of the connecting plate 7 away from the sub-beams 5. The limiting component is hinged to the swinging component. The sub-beams 5 pass through the wear-resistant sleeve 8 and are connected to the limiting component.
[0018] In this embodiment, the main beam 1 is further configured such that a cutter head mounting plate 9 is fixedly installed on the upper wall, the wear-resistant elastic polyurethane block 3 has a groove 10 on its lower wall, the wear-resistant elastic polyurethane block 3 is inserted into the cutter head mounting plate 9 through the groove 10, and a cutter head clamping plate 11 is fixedly installed on the rear wall of the wear-resistant elastic polyurethane block 3.
[0019] In this embodiment, the swing assembly includes a swing shaft 13 fixing plate 12, which is fixedly installed on the wall surface of the side plate 2 away from the sub-beam 5. A swing shaft 13 is provided between the swing shaft 13 fixing plate 12 and the side plate 2. A limiting part is provided between the swing shaft 13, the swing shaft 13 fixing plate 12, and the side plate 2. An adjusting rod 14 is inserted on the swing shaft 13. The rear end of the adjusting rod 14 is hinged to the limiting assembly. A compression spring fixing block 15 is installed at the front end of the adjusting rod 14. A compression spring 16 is installed between the compression spring fixing block 15 and the swing shaft 13. The compression spring 16 is fitted onto the adjusting rod 14.
[0020] In this embodiment, the front end of the adjusting rod 14 is provided with an external thread, and an adjusting nut 17 is screwed onto the external thread. The adjusting nut 17 is located on one side of the compression spring fixing block 15.
[0021] In this embodiment, the limiting part includes a limiting plate 18, on which a cylindrical shaft block 19 is fixedly installed. A through hole is provided on the limiting plate 18 above the cylindrical shaft block. Threaded grooves are provided on the fixing plate 12 and side plate 2 of the swing shaft 13. A screw 20 is inserted into the through hole and screwed into the threaded groove. Limiting holes are provided on the fixing plate 12 and side plate 2 below the threaded grooves of the swing shaft 13. Limiting grooves 21 are provided on the two outer side walls of the swing shaft 13. The cylindrical shaft block 19 passes through the limiting hole and is inserted into the limiting groove 21.
[0022] In this embodiment, the limiting component includes a ring 22, which is hinged to the rear end of the adjusting rod 14. The ring 22 has several threaded holes, and a limiting bolt 23 is screwed into the threaded holes. The secondary beam 5 passes through the wear-resistant sleeve 8 and is inserted into the ring 22.
[0023] In this embodiment, the compression spring 16 is further configured to have a protective sleeve 24 fitted on it.
[0024] Its detailed connection method is a well-known technology in this field. The following mainly introduces the working principle and process, and the specific work is as follows.
[0025] Example: As shown in the accompanying drawings, during use, the device is fixedly installed on the mounting surface by the base fixing plate 6. Rotating the adjusting nut 17 pushes the compression spring fixing block 15 along the external thread path, causing the compression spring fixing block 15 to push the compression spring 16, compressing the compression spring 16's stroke. This brings the carbide cutter head 4 into contact with the end surface of the transmission belt. When the carbide cutter head 4 contacts the hard material, the hard material pushes the carbide cutter head 4. Because the wear-resistant elastic polyurethane block 3 is made of elastic material, the carbide cutter head 4 swings, preventing the hard material from being pushed away. When the carbide cutter head 4 damages the surface of the transmission belt, the wear-resistant elastic polyurethane block 3 returns to its original shape after the hard material passes over the carbide cutter head 4, thereby causing the carbide cutter head 4 to reset. During this process, when the carbide cutter head 4 comes into contact with the hard material, the main beam 1 will drive the secondary beam 5 to rotate under the action of the wear-resistant sleeve 8, thereby causing the secondary beam 5 to drive the ring body 22 to rotate. The ring body 22 pulls the adjusting rod 14, causing the adjusting rod 14 to push the compression spring fixing block 15 and squeeze the compression spring 16, thereby allowing the carbide cutter head 4 to rotate as a whole, making it easier for the carbide cutter head 4 to pass over the hard material.
[0026] It should be noted that in this document, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.
Claims
1. A primary polyurethane alloy sweeper comprising a main beam (1) and a pair of side plates (2), characterized in that, A wear-resistant elastic polyurethane block (3) is fixedly installed on the upper wall of the main beam (1). A carbide cutter head (4) is fixedly installed on the upper end of the wear-resistant elastic polyurethane block (3). A secondary beam (5) is fixedly installed at both ends of the main beam (1). A swing component is provided on the wall of the side plate (2) away from the secondary beam (5). A base fixing plate (6) is fixedly installed on the upper wall of the side plate (2). A connecting plate (7) is fixedly installed on the wall of the side plate (2) near the secondary beam (5). A wear-resistant sleeve (8) is fixedly installed on the connecting plate (7). The wear-resistant sleeve (8) passes through the connecting plate (7). A limiting component is provided on the wall of the connecting plate (7) away from the secondary beam (5). The limiting component is hinged to the swing component. The secondary beam (5) passes through the wear-resistant sleeve (8) and is connected to the limiting component.
2. A primary polyurethane alloy sweeper as defined in claim 1, wherein A cutter head mounting plate (9) is fixedly installed on the upper wall of the main beam (1), and a groove (10) is provided on the lower wall of the wear-resistant elastic polyurethane block (3). The wear-resistant elastic polyurethane block (3) is inserted into the cutter head mounting plate (9) through the groove (10), and a cutter head clamping plate (11) is fixedly installed on the rear wall of the wear-resistant elastic polyurethane block (3).
3. A primary polyurethane alloy sweeper as defined in claim 1, wherein The swing assembly includes a swing shaft (13) fixing plate (12), which is fixedly installed on the wall surface of the side plate (2) away from the sub-beam (5). A swing shaft (13) is provided between the swing shaft (13) fixing plate (12) and the side plate (2). A limiting part is provided between the swing shaft (13), the swing shaft (13) fixing plate (12), and the side plate (2). An adjusting rod (14) is inserted on the swing shaft (13). The rear end of the adjusting rod (14) is hinged to the limiting assembly. A compression spring (16) fixing block (15) is installed at the front end of the adjusting rod (14). A compression spring (16) is installed between the compression spring (16) fixing block (15) and the swing shaft (13). The compression spring (16) is fitted on the adjusting rod (14).
4. A primary polyurethane alloy sweeper as defined in claim 3, wherein The front end of the adjusting rod (14) has an external thread, and an adjusting nut (17) is screwed onto the external thread. The adjusting nut (17) is located on one side of the compression spring (16) fixing block (15).
5. A primary polyurethane alloy sweeper as defined in claim 3, wherein The limiting part includes a limiting plate (18), on which a cylindrical shaft block (19) is fixedly installed. A through hole is provided on the limiting plate (18) above the cylindrical shaft block. Threaded grooves are provided on the fixing plate (12) and the side plate (2) of the swing shaft (13). A screw (20) is inserted into the through hole and screwed into the threaded groove. A limiting hole is provided on the fixing plate (12) and the side plate (2) of the swing shaft (13) below the threaded groove. Limiting grooves (21) are provided on the two outer side walls of the swing shaft (13). The cylindrical shaft block (19) passes through the limiting hole and is inserted into the limiting groove (21).
6. A primary polyurethane alloy sweeper as defined in claim 3, wherein The limiting component includes a ring (22), which is hinged to the rear end of the adjusting rod (14). The ring (22) has several threaded holes, and a limiting bolt (23) is screwed into the threaded holes. The sub-beam (5) passes through the wear-resistant sleeve (8) and is inserted into the ring (22).
7. A primary polyurethane alloy sweeper as defined in claim 3, wherein The compression spring (16) is fitted with a protective sleeve (24).