Rubber package detection platform for rubber production

Abstract

The utility model discloses a rubber package detection platform for rubber production, which relates to the technical field of detection equipment and comprises a conveying device and a fixing frame, and the top end of the conveying device is fixedly connected with a detection mechanism capable of detecting whether a rubber package is half-cooked or not and other substances exist. An auxiliary assembly capable of manually overturning and rechecking the detected rubber bag is assembled on the fixing frame, and a limiting assembly capable of assisting the fixing frame in detecting the conveyed rubber bag is assembled on the conveying device; due to the design of the auxiliary assembly, the rubber bag can be manually overturned and rechecked conveniently, the detected rubber bag is moved to the universal wheels through the conveying rollers and the connecting rollers, the rubber bag can be manually and easily rotated to be rechecked in all directions by means of the flexibility of the universal wheels, and potential problems can be found in time.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, and in particular to a rubber packaging testing platform for rubber production. Background Technology

[0002] Rubber is a polymer material with good elasticity, wear resistance, aging resistance and insulation properties, and is widely used in industry, transportation, construction, electronics and other fields.

[0003] In rubber production, rubber bags refer to products formed by processing natural rubber into a certain shape and weight. Since the interior of rubber bags is prone to contain raw materials and other substances during the formation process, the quality inspection of rubber bags is extremely important. Traditional inspection methods mainly rely on manual point selection for inspection, which is inefficient and has large errors, making it difficult to guarantee the overall quality of the rubber bags. It is also easily affected by subjective factors, resulting in unstable test results. At the same time, due to the weight of the rubber bags themselves, it is inconvenient to inspect the entire rubber bag. Utility Model Content

[0004] The purpose of this invention is to solve the problem that traditional testing methods mainly rely on manual selection of testing points, which is inefficient, has large errors, and makes it difficult to guarantee the overall quality of rubber packs. Therefore, this invention proposes a rubber pack testing platform for rubber production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A rubber bag inspection platform for rubber production includes a conveying device and a fixing frame. The top of the conveying device is fixedly connected to an inspection mechanism that can check whether the rubber bag has underfill or other substances. The fixing frame is equipped with an auxiliary component that can manually flip the inspected rubber bag for re-inspection. The conveying device is equipped with a limiting component that can inspect the conveyed rubber bag by the auxiliary inspection mechanism.

[0007] The auxiliary components include a conveying roller rotatably mounted between the conveying device and the fixed frame via a mounting bracket, a connecting roller rotatably connected to one side of the top of the fixed frame, and several casters provided at the top of the fixed frame. The unloading frame is mounted on the fixed frame via a first spring.

[0008] As a further description of the above technical solution:

[0009] The unloading rack is connected to the fixed frame, and one end of the unloading rack is mounted on the fixed frame via a rotating shaft. Baffle plates are provided on both sides of the top of the unloading rack.

[0010] As a further description of the above technical solution:

[0011] Several casters are equidistant from each other, and the rollers on the casters are at the same height as the connecting rollers. Several conveying rollers are inclined downwards.

[0012] As a further description of the above technical solution:

[0013] The limiting component includes fixed plates fixedly installed on both sides of the conveyor frame. The clamping plate is set on the fixed plate through a rotating plate. A servo motor is fixedly connected to one side of the fixed plate. A positive and negative threaded rod is fixedly connected to the output end of the servo motor. Moving blocks are threaded to both ends of the positive and negative threaded rod.

[0014] As a further description of the above technical solution:

[0015] The fixed plate has through slots on both sides, and the rotating plate is rotatably installed in the through slots. The two ends of the rotating plate are rotatably connected to the clamping plate and the moving block, respectively.

[0016] As a further description of the above technical solution:

[0017] The clamp plate is also equipped with a speed reduction component;

[0018] The deceleration component includes insert rods slidably mounted on both sides of the clamping plate, a second spring fixedly connected between the insert rods and the clamping plate, and a cross plate fixedly connected to one end of the insert rods extending to the outside of the clamping plate.

[0019] As a further description of the above technical solution:

[0020] The two sides of the horizontal plate are set as inclined surfaces, and one side of the horizontal plate is provided with several protrusions, which are made of rubber.

[0021] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are:

[0022] The auxiliary components are designed to facilitate manual inspection of the rubber bags. After inspection, the rubber bags are moved to the casters via conveyor rollers and connecting rollers. The casters' flexibility allows for easy manual rotation of the rubber bags for comprehensive inspection, enabling timely detection of potential problems. The unloading rack is mounted on a fixed frame via a first spring. As the rubber bags move, the unloading rack's outlet end is compressed and lowered, reducing the distance to the collection box and lowering the falling height of the rubber bags. This prevents deformation or breakage due to impact, ensuring the integrity of the rubber bags. The clamps in the limiting components correct and limit the rubber bags, ensuring precise alignment under the inspection mechanism and avoiding inspection errors caused by positional deviations. This allows the inspection mechanism to accurately detect whether the rubber bags contain raw materials or other substances. The horizontal plate and rubber protrusions of the deceleration component increase friction, slowing the movement speed of the rubber bags under the inspection mechanism, ensuring the bags are fully inspected before resuming conveying speed, thus improving inspection efficiency. Attached Figure Description

[0023] Figure 1 An overall schematic diagram according to an embodiment of the present utility model is shown;

[0024] Figure 2 The present invention provides an embodiment of the present invention. Figure 1 Another perspective view;

[0025] Figure 3 A schematic diagram of the auxiliary components provided according to an embodiment of the present utility model is shown;

[0026] Figure 4 A schematic diagram of a limiting component according to an embodiment of the present invention is shown;

[0027] Figure 5 A diagram showing the positional relationship between the rotating plate and the clamping plate according to an embodiment of the present invention is provided.

[0028] Figure 6 A schematic diagram of a deceleration component according to an embodiment of the present invention is shown.

[0029] Legend:

[0030] 10. Conveying device; 11. Fixing frame; 12. Detection mechanism;

[0031] 20. Auxiliary components; 21. Conveyor rollers; 22. Connecting rollers; 23. Casters; 24. Unloading frame; 25. First spring;

[0032] 30. Limiting component; 31. Fixing plate; 32. Clamping plate; 33. Rotating plate; 34. Servo motor; 35. Forward and reverse threaded rods; 36. Moving block; 37. Reduction component; 371. Insert rod; 372. Second spring; 373. Horizontal plate. Detailed Implementation

[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0034] like Figures 1-6As shown, the present invention provides a rubber bag inspection platform for rubber production, including a conveying device 10, which is a belt conveyor in the prior art, and a fixed frame 11. The top of the conveying device 10 is fixedly connected to an inspection mechanism 12 that can check whether the rubber bag has underfill or other substances. The inspection mechanism 12 is a Fourier transform infrared spectrometer in the prior art, model FTIR-650. The inspection method is to use infrared spectroscopy (FTIR) to detect the rubber by measuring the interaction between the rubber and infrared radiation, determining the functional groups and chemical structure of the rubber, and then analyzing the components and impurities in the rubber. The fixed frame 11 is equipped with an auxiliary component 20 that can manually flip and re-inspect the rubber bag after inspection. The conveying device 10 is equipped with a limiting component 30 that can inspect the conveyed rubber bag by the auxiliary inspection mechanism 12.

[0035] The auxiliary component 20 includes a conveying roller 21 rotatably mounted between the conveying device 10 and the fixed frame 11 via a mounting bracket. The mounting bracket is inclined downwards. A connecting roller 22 is rotatably connected to one side of the top of the fixed frame 11. Several casters 23 are provided at the top of the fixed frame 11. The rubber bag can be easily flipped over on the casters 23. Due to the characteristics of the casters 23, the rubber bag can be easily and freely rotated to any direction on the casters 23. The unloading frame 24 is mounted on the fixed frame 11 via a first spring 25.

[0036] like Figures 2-3 As shown, the unloading rack 24 is connected to the fixed frame 11, and one end of the unloading rack 24 is mounted on the fixed frame 11 via a rotating shaft. Baffle plates are provided on both sides of the top of the unloading rack 24.

[0037] In more detail, the casters 23 are equidistant from each other, and the rollers on the casters 23 are at the same height as the connecting rollers 22. The international standard weight of the rubber bag is 33.3 kg. When the rubber bag falls onto the casters 23, the rollers on the casters 23 can reduce the contact area with the rubber bag. The rollers, which can rotate and turn, make it easier to move the rubber bag. The conveying rollers 21 are inclined downwards, so that when the conveying device 10 conveys the rubber bag onto the conveying rollers 21, the inclined conveying rollers 21 allow the rubber bag to slide automatically onto the fixed frame 11.

[0038] In use, the stamped rubber bag is placed on the conveyor 10, which then transports the bag. When the bag reaches the bottom of the detection mechanism 12, the detection mechanism 12 checks for any underfill or other substances. After inspection, the bag moves to the conveyor roller 21. The inclined conveyor roller 21 allows the bag to move automatically downwards. The connecting roller 22 allows the bag to move onto several casters 23. The rollers on the casters 23 reduce the contact area with the bag. The rotatable and steerable rollers make the bag move more easily, ensuring the rubber bag is properly positioned. The bag can be easily flipped over on several casters 23. The casters 23 allow the bag to rotate freely in any direction. After manual inspection, the bag is pushed again, moving it via the casters 23 to the unloading rack 24. As the bag moves, the outlet of the unloading rack 24 gradually decreases under pressure, reducing the distance between the outlet and the collection box. Because the drop distance is effectively controlled, the bag is protected from excessive impact, minimizing deformation, breakage, and other damage, thus ensuring the bag's integrity.

[0039] like Figures 4-5 As shown, the limiting component 30 includes a fixed plate 31 fixedly installed on both sides of the frame of the conveying device 10. The clamping plate 32 is set on the fixed plate 31 through a rotating plate 33. The rotating plate 33 can push the clamping plate 32. A servo motor 34 is fixedly connected to one side of the fixed plate 31. A positive and negative threaded rod 35 is fixedly connected to the output end of the servo motor 34. The servo motor 34 can drive the positive and negative threaded rod 35 to rotate in both directions. The two ends of the positive and negative threaded rod 35 are threadedly connected to moving blocks 36. The positive and negative threaded rod 35 rotates in both directions, so that the moving blocks 36 on both sides can move towards the opposite or opposite sides.

[0040] In more detail, the fixed plate 31 has through slots on both sides, and the rotating plate 33 is rotatably installed in the through slots. The two ends of the rotating plate 33 are respectively rotatably connected to the clamping plate 32 and the moving block 36. When the rubber bag is conveyed by the conveying device 10, the servo motor 34 is started. The servo motor 34 drives the positive and negative threaded rods 35 to start rotating. The rotating positive and negative threaded rods 35 cause the two moving blocks 36 to move towards the opposite side. While the moving blocks 36 are moving, they can drive one end of the rotating plate 33 to rotate. The rotating plate 33 pushes the clamping plate 32 through the other end, so that the distance between the two clamping plates 32 gradually decreases. This makes the distance between the two clamping plates 32 match the size of the rubber bag, thereby limiting and correcting the rubber bag, ensuring that the rubber bag is conveyed in an orderly manner, reducing jams and readjustments, improving overall efficiency, and ensuring that the rubber bag position is accurate so that the detection mechanism 12 can accurately detect and avoid errors.

[0041] like Figure 6 As shown, a speed reduction component 37 is also mounted on the clamping plate 32. The speed reduction component 37 is located in the middle of the clamping plate 32 and below the detection mechanism 12.

[0042] The deceleration component 37 includes a rod 371 that is slidably mounted on both sides of the clamping plate 32. A second spring 372 is fixedly connected between the rod 371 and the clamping plate 32. The reaction force of the second spring 372 enables the rod 371 to return to its original position. A cross plate 373 is fixedly connected to one end of the rod 371 that extends to the outside of the clamping plate 32.

[0043] In more detail, the two sides of the horizontal plate 373 are set as inclined surfaces, and one side of the horizontal plate 373 is provided with several protrusions made of rubber. When the rubber bag moves to the bottom of the detection mechanism 12, the two sides of the rubber bag will first contact the inclined surfaces of the two sides of the horizontal plate 373. The inclined surface design allows the two sides of the rubber bag to squeeze the horizontal plate 373 after the rubber bag moves. The horizontal plate 373 is then attached to the surface of the rubber bag by the reaction force of the second spring 372. At the same time, the several rubber protrusions can increase the friction between the rubber bag and the horizontal plate 373, thereby slowing down the movement speed of the rubber bag at the bottom of the detection mechanism 12, so that the rubber bag can be fully detected by the detection mechanism 12. After the detected rubber bag moves out from between the two horizontal plates 373, the conveying speed is restored, and this process is repeated.

[0044] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A rubber production rubber bag detection platform, comprising a conveying device (10), a fixing frame (11), the top end of the conveying device (10) is fixedly connected with a detection mechanism (12) capable of checking whether the rubber bag is undercooked and other substances, characterized in that, Also includes: The fixed frame (11) is equipped with an auxiliary component (20) that can manually flip and re-inspect the tested rubber packs, and the conveying device (10) is equipped with a limiting component (30) that can detect the conveyed rubber packs by the auxiliary detection mechanism (12). The auxiliary component (20) includes a conveying roller (21) rotatably mounted between the conveying device (10) and the fixed frame (11) via a mounting bracket. A connecting roller (22) is rotatably connected to one side of the top of the fixed frame (11). Several universal wheels (23) are provided at the top of the fixed frame (11). The unloading frame (24) is mounted on the fixed frame (11) via a first spring (25).

2. The rubber bag detection platform according to claim 1, characterized in that, The unloading rack (24) is connected to the fixed frame (11), and one end of the unloading rack (24) is mounted on the fixed frame (11) through a rotating shaft. The top two sides of the unloading rack (24) are provided with baffle plates.

3. The rubber bag detection platform according to claim 2, characterized in that, Several casters (23) are equidistant from each other, and the rollers on the casters (23) are at the same height as the connecting rollers (22). Several conveying rollers (21) are inclined downwards.

4. The rubber bag detection platform according to claim 1, characterized in that, The limiting component (30) includes a fixed plate (31) fixedly installed on both sides of the frame of the conveying device (10), a clamping plate (32) is set on the fixed plate (31) via a rotating plate (33), a servo motor (34) is fixedly connected to one side of the fixed plate (31), a positive and negative threaded rod (35) is fixedly connected to the output end of the servo motor (34), and a moving block (36) is threaded to both ends of the positive and negative threaded rod (35).

5. The rubber bag detection platform according to claim 4, characterized in that, The fixed plate (31) has through slots on both sides, and the rotating plate (33) is rotatably installed in the through slots. The two ends of the rotating plate (33) are rotatably connected to the clamping plate (32) and the moving block (36) respectively.

6. The rubber bag detection platform according to claim 4, characterized in that, The clamping plate (32) is also equipped with a speed reduction component (37); The deceleration component (37) includes a rod (371) slidably mounted on both sides of the clamp (32), a second spring (372) is fixedly connected between the rod (371) and the clamp (32), and a cross plate (373) is fixedly connected to one end of the rod (371) extending to the outside of the clamp (32).

7. The rubber bag detection platform according to claim 6, characterized in that, The two sides of the horizontal plate (373) are set as inclined surfaces, and a number of protrusions are provided on one side of the horizontal plate (373), the protrusions being made of rubber.

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