Electrolyte circulation adjusting device for sodium chlorate production
By designing an electrolyte circulation regulating device for sodium chlorate production that consists of a motor-driven gear meshing rotating disk and sealing and filtering components, the problem of insufficient quantitative feeding was solved, the accuracy of material proportioning and the stability of the production process were achieved, and the production efficiency and product quality of sodium chlorate were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LANZHOU TAIBANG CHEM TECH CO LTD
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-17
AI Technical Summary
The current sodium chlorate production process lacks quantitative feeding, which leads to fluctuations in material quantity, inaccurate material ratios, slower reaction rates, longer production cycles, waste of raw materials, increased production costs, and difficulties in subsequent product separation and purification processes.
An electrolyte circulation regulating device for sodium chlorate production was designed. The rotating disk is driven by the meshing of sector and circular gears driven by a motor, which realizes the intermittent rotation of the container and quantitative feeding. Combined with a sealing component to prevent material leakage and a filtration component to ensure the purity of the material, the device ensures the accurate proportion of materials in each reaction stage.
It improved the quality and stability of sodium chlorate production, reduced material waste, lowered safety risks, ensured the purity of the electrolyte, and improved production efficiency and product quality.
Smart Images

Figure CN224133199U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sodium chlorate production technology, and in particular to an electrolyte circulation regulating device for sodium chlorate production. Background Technology
[0002] In the sodium chlorate production sector, with the development of the industry and the growth of market demand, the requirements for the efficiency and stability of the production process and the quality of products are becoming increasingly stringent.
[0003] The electrolyte circulation and regulation device for sodium chlorate production includes components such as a buffer tank, a circulation pump, and a cooler. During operation, the electrolyte after electrolysis enters the buffer tank, and the circulation pump draws it out and sends it to the cooler. The temperature sensor monitors the temperature and feeds it back to the control system, which adjusts the pump speed and cooling capacity according to the set values to ensure that the electrolyte temperature is suitable and to ensure safe and stable production.
[0004] In existing technologies, the production of sodium chlorate in some processes lacks quantitative feeding, resulting in fluctuations in material quantity. This leads to inaccurate material ratios in each reaction stage, which slows down the reaction rate, prolongs the production cycle, and reduces production efficiency. Excessive material cannot fully participate in the reaction, which not only wastes raw materials and increases production costs but also makes subsequent product separation and purification processes difficult. Therefore, an electrolyte circulation and regulation device for sodium chlorate production is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above deficiencies, this utility model provides an electrolyte circulation regulating device for sodium chlorate production, which aims to improve the problems in the prior art where the lack of quantitative feeding leads to fluctuations in material quantity and inaccurate proportions, and excessive material causes waste of raw materials, increased production costs, and difficulties in subsequent product separation and purification.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An electrolyte circulation regulating device for sodium chlorate production includes a base plate, an operating box fixedly connected to the top of the base plate, a filter assembly for cleaning fixedly connected to the rear side of the operating box, a motor fixedly connected to the top of the operating box, a sector gear fixedly connected to the drive end of the motor, a circular gear rotatably connected to the operating box, the outer side of the circular gear meshing with the outer side of the sector gear, a rotating column fixedly connected inside the circular gear, a rotating disk fixedly connected to the outer side of the rotating column, two containers fixedly connected inside the rotating disk, a fixed frame fixedly connected to the top of the operating box, a fixed plate fixedly connected to the outer side of the fixed frame, a funnel fixedly connected to the top of the fixed plate, a fixed turntable slidably connected to the bottom of the two containers, a pipe fixedly connected inside the operating box, and a sealing assembly for preventing leakage fixedly connected to the outer side of the pipe.
[0008] As a further description of the above technical solution:
[0009] The sealing assembly includes a connecting cover, the inside of which is fixedly connected to the outside of the pipe. Multiple springs are fixedly connected inside the connecting cover, each spring having a retaining ring fixedly connected to its bottom. A sealing ring is fixedly connected to the bottom of each retaining ring. Two connecting blocks are fixedly connected to the outside of the connecting cover. Screws are threaded onto the outside of the connecting cover, and nuts are threaded onto the outside of each screw. A dissolving tank is slidably connected to the bottom of the connecting cover, and two more connecting blocks are fixedly connected to opposite sides of the dissolving tank.
[0010] As a further description of the above technical solution:
[0011] The filter assembly includes a connecting pipe, the front side of which is fixedly connected to the inside of the operating box. A filter screen is fixedly connected to the inside of the connecting pipe. A fixing pipe is fixedly connected to the bottom of the filter screen. A fixing shell is fixedly connected to the right side of the fixing pipe. A connecting plate is rotatably connected to the right side of the fixing shell. Multiple sealing strips are fixedly connected to the right side of the fixing shell. A stop block is rotatably connected to the right side of the fixing shell.
[0012] As a further description of the above technical solution:
[0013] The bottom of the fixed turntable is fixedly connected to the top of the operation box, and the interior of the fixed turntable has a groove.
[0014] As a further description of the above technical solution:
[0015] The bottoms of the two containers are slidably connected to the top of the fixed turntable, and the top of the fixed turntable is provided with a slot;
[0016] As a further description of the above technical solution:
[0017] The bottom of the sealing ring contacts the top of the dissolving tank, and the interior of the other two connecting blocks is connected to the internal thread of the screw;
[0018] As a further description of the above technical solution:
[0019] The left side of the connecting plate contacts the right side of the plurality of sealing strips, and the left side of the stop block is slidably connected to the right side of the connecting plate;
[0020] As a further description of the above technical solution:
[0021] The connecting plate has a groove inside, the rear side of the connecting pipe is fixedly connected to the discharge bucket, and the left side of the operating box is fixedly connected to the inlet bucket.
[0022] This utility model has the following beneficial effects:
[0023] 1. In this utility model, when the motor starts, the sector gear intermittently meshes with the circular gear. The circular gear drives the rotating disk to rotate through the rotating column. The container on the rotating disk rotates with it. The funnel is stably supported by the fixed plate and the fixed frame. After the container is full, it is transported through the pipeline. This is beneficial to improve the production quality and stability of sodium chlorate and reduce product quality problems caused by fluctuations in material quantity.
[0024] 2. In this utility model, the connecting cover is sleeved outside the pipe, and the spring inside the connecting cover transmits the pressure to the sealing ring through the fixing ring. The screw and nut are then tightened together. The good sealing can prevent these materials from leaking into the environment, reduce safety risks, and protect the safety and health of operators.
[0025] 3. In this utility model, the fixed tube supports the filter screen, and the filtered impurities enter the fixed shell. The stop block on the right side of the fixed shell can be rotated to control the opening and closing of the discharge port. When not discharging, it is tightly sealed with the sealing strip. When discharging, rotating the stop block opens the connecting plate to clean the impurities, ensuring the purity of the electrolyte and improving the product quality of sodium chlorate. Attached Figure Description
[0026] Figure 1 This is a perspective view of an electrolyte circulation regulating device for sodium chlorate production proposed in this utility model;
[0027] Figure 2 This is a schematic diagram of the fixed disk of an electrolyte circulation regulating device for sodium chlorate production proposed in this utility model;
[0028] Figure 3 This is a schematic diagram of the dissolving tank of an electrolyte circulation regulating device for sodium chlorate production proposed in this utility model;
[0029] Figure 4 This is a schematic diagram of the discharge tank of an electrolyte circulation regulating device for sodium chlorate production proposed in this utility model;
[0030] Figure 5 for Figure 3 Enlarged view of point A in the middle;
[0031] Figure 6 for Figure 4 Enlarged view of point B in the middle.
[0032] Legend:
[0033] 1. Base plate; 2. Control box; 3. Motor; 4. Sector gear; 5. Circular gear; 6. Rotating column; 7. Rotating disc; 8. Container; 9. Fixed disc; 10. Funnel; 11. Slot; 12. Fixed turntable; 13. Pipe; 14. Fixing frame; 15. Dissolving tank; 16. Connecting cover; 17. Spring; 18. Fixing ring; 19. Sealing ring; 20. Screw; 21. Nut; 22. Connecting pipe; 23. Filter screen; 24. Fixing pipe; 25. Fixed shell; 26. Sealing strip; 27. Connecting plate; 28. Stop block; 29. Discharge tank; 30. Feed tank. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] Reference Figure 1 , Figure 2This utility model provides an embodiment of an electrolyte circulation regulating device for sodium chlorate production, comprising a base plate 1, an operating box 2 fixedly connected to the top of the base plate 1 to ensure the stability of the entire device during operation and prevent tipping due to instability. A filter assembly for cleaning is fixedly connected to the rear side of the operating box 2, and a motor 3 is fixedly connected to the top of the operating box 2. The rotation of the drive end of the motor 3 can drive the sector gear 4 to rotate, and through gear meshing, the drive end of the motor 3 is fixedly connected to the sector gear 4. When the sector gear 4 moves in a circular motion under the drive of the motor 3, it can intermittently mesh with a circular gear 5, thereby realizing the intermittent rotation of the circular gear 5. The operating box 2 is rotatably connected to a circular gear 5. Gear 5, a circular gear 5 meshes with a sector gear 4, converting the power transmitted by the sector gear 4 into its own circumferential rotation. The external parts of the circular gear 5 and the sector gear 4 are meshed together. A rotating column 6 is fixedly connected inside the circular gear 5, which transmits the torque generated by the rotation of the circular gear 5 to the rotating disk 7, ensuring that the rotating disk 7 can rotate stably following the rotation of the circular gear 5. The rotating disk 7 is fixedly connected to the external part of the rotating column 6. The container 8 of the rotating disk 7 passes under the funnel 10 to collect materials, and then rotates to the slot 11 of the fixed turntable 12 to discharge materials. Two containers 8 are fixedly connected inside the rotating disk 7. The containers 8 first receive materials under the funnel 10. After being filled, the material rotates with the rotating disc 7 to the corresponding position on the top of the fixed rotating disc 12. The bottom of the two containers 8 is opened through the slot 11 for material discharge. The bottoms of the two containers 8 are slidably connected to the top of the fixed rotating disc 12. When the containers 8 rotate to the corresponding slot 11 position, the slot 11 opens the bottom of the containers 8, allowing the material to fall smoothly. The top of the fixed rotating disc 12 is equipped with a slot 11. When the containers 8 rotate above the slot 11, the slot 11 structure triggers the bottom of the containers 8 to open, achieving quantitative discharge of the material. The top of the operation box 2 is fixedly connected to a fixed frame 14. The fixed frame 14 ensures the stability of the fixed disc 9 during device operation, thereby ensuring the stability of the funnel 10. The fixed disc 9 is fixedly connected to the outside of the fixed frame 14. The funnel 10 is provided with an installation base to ensure its stable position. The funnel 10 is fixedly connected to the top of the fixed plate 9. The material is poured into the container 8 through the funnel 10. Its shape design facilitates the rapid material flow. The bottom of the two containers 8 is slidably connected to the fixed turntable 12. The bottom of the fixed turntable 12 is fixedly connected to the top of the operation box 2. The fixed plate 9 has a groove inside. The fixed plate 9 cooperates with the container 8 to guide the material to fall accurately into the container 8 and prevent the material from splashing during the fall, ensuring the smooth material filling process. The inside of the operation box 2 is fixedly connected to the pipe 13, which serves as a material transmission channel in the entire quantitative feeding assembly. The outside of the pipe 13 is fixedly connected to a sealing component to prevent leakage.
[0036] Reference Figure 3 , Figure 5 The sealing assembly includes a connecting cover 16, which is internally and fixedly connected to the outside of a pipe 13. The pipe 13 transports metered material to a dissolving tank 15 for further processing, ensuring the continuity of the production process. Multiple springs 17 are fixedly connected internally to the connecting cover 16, which is one of the main structures of the sealing assembly. Each spring 17 has a fixed retaining ring 18 at its bottom. The elasticity of the springs 17 applies downward pressure to the retaining rings 18 and sealing rings 19, causing the sealing rings 19 to tightly adhere to the top of the dissolving tank 15. The bottom of each retaining ring 18 is fixedly connected to the sealing ring 19. Under the pressure applied by the springs 17 and the retaining rings 18, the sealing rings 19 tightly adhere to the dissolving tank 15, preventing material leakage from the connection between the pipe 13 and the dissolving tank 15, ensuring the sealing of the material transport process. Under the pressure of the springs 17, the retaining rings 18 move the sealing rings... The sealing ring 19 fits tightly against the top of the dissolving tank 15, serving to fix the position of the sealing ring 19 and transmit the pressure of the spring 17. Two connecting blocks are fixedly connected to the outside of the connecting cover 16. The other two connecting blocks on the opposite side of the dissolving tank 15 cooperate with the screws 20 and nuts 21 to further strengthen the connection between the connecting cover 16 and the dissolving tank 15. The connecting cover 16 is threaded with screws 20, which are threaded onto the connecting blocks on the outside of the connecting cover 16, pass through the connecting block on the other side of the dissolving tank 15, and cooperate with the nuts 21. The bottom of the sealing ring 19 contacts the top of the dissolving tank 15. The inside of the other two connecting blocks is threaded with the inside of the screws 20. The screws 20 are threaded with nuts 21 to ensure a tight connection and prevent material leakage due to loose connection. The bottom of the connecting cover 16 is slidably connected to the dissolving tank 15. The other two connecting blocks are fixedly connected to the opposite side of the dissolving tank 15.
[0037] Reference Figure 4 , Figure 6The filter assembly includes a connecting pipe 22, the front of which is fixedly connected to the inside of the operating box 2, providing the material to be filtered to the filter screen 23, ensuring that the material is effectively filtered before entering the next process. The filter screen 23 is fixedly connected inside the connecting pipe 22. The filter screen 23, through its pore structure, intercepts solid particles and impurities in the material, ensuring the purity of the filtered material. A fixing pipe 24 is fixedly connected to the bottom of the filter screen 23, supporting it and ensuring its stable position during the filtration process. A fixing shell 25 is fixedly connected to the right side of the fixing pipe 24. The fixing shell 25 serves as a material storage and discharge control unit in the filter assembly, ensuring the orderly discharge of filtered material. A connecting plate 27 is rotatably connected to the right side of the fixing shell 25. Used for cleaning impurities, the left side of the connecting plate 27 contacts the right side of multiple sealing strips 26. During the rotation of the connecting plate 27, it contacts the connecting plate 27 to ensure the sealing of the material during the discharge process and prevent the material from overflowing. The left side of the baffle 28 is slidably connected to the right side of the connecting plate 27. Multiple sealing strips 26 are fixedly connected to the right side of the fixed shell 25. The baffle 28 is rotatably connected to the right side of the fixed shell 25. The baffle 28 can be opened or closed by rotating. When no material is being discharged, it cooperates with the sealing strips 26 to tightly seal the discharge port and prevent material leakage. The connecting plate 27 has a groove inside. The discharge bucket 29 is fixedly connected to the rear side of the connecting pipe 22. The feed bucket 30 is fixedly connected to the left side of the operation box 2. The feed bucket 30 is the initial material inlet of the entire quantitative feeding assembly.
[0038] Working principle: When motor 3 starts, sector gear 4 intermittently meshes with circular gear 5, causing circular gear 5 to rotate intermittently. Circular gear 5 drives rotating disk 7 to rotate via rotating column 6. The container 8 on rotating disk 7 rotates with it. Funnel 10 is stably supported by fixed disk 9 and fixed frame 14. Material falls accurately into container 8 through funnel 10. After container 8 is full, it rotates to slot 11 on fixed rotating disk 12. Slot 11 opens the bottom of container 8, and material is conveyed through pipe 13. This ensures accurate material ratios in each reaction stage of the production process, which is beneficial to improving the production quality and stability of sodium chlorate and reducing product quality problems caused by fluctuations in material quantity.
[0039] The connecting cover 16 is fitted over the pipe 13. The spring 17 inside the connecting cover 16 transmits pressure to the sealing ring 19 through the fixing ring 18. Under the pressure of the spring 17, the fixing ring 18 drives the sealing ring 19 to fit tightly against the top of the dissolving tank 15. The two connecting blocks outside the connecting cover 16 are connected to the two connecting blocks on the opposite side of the dissolving tank 15 by screws 20. The screws 20 are then tightened with nuts 21. The materials involved in the sodium chlorate production process may have certain hazards. Good sealing can prevent these materials from leaking into the environment, reduce safety risks, and protect the safety and health of operators.
[0040] Material enters from the material in the control box 2 and the feed hopper 30. The front of the connecting pipe 22 is connected to the control box 2. The filter screen 23 in the connecting pipe 22 intercepts solid particles and impurities in the material through its pores. The fixed pipe 24 supports the filter screen 23. The filtered impurities enter the fixed shell 25. The baffle 28 on the right side of the fixed shell 25 can be rotated to control the opening and closing of the discharge port. When not discharging, it is tightly sealed with the sealing strip 26. When discharging, rotating the baffle 28 opens the connecting plate 27 to clean the impurities, thus completing the filtration and discharge process. The filter screen 23 intercepts solid particles and impurities in the electrolyte, preventing them from entering subsequent production stages, ensuring the purity of the electrolyte, and improving the product quality of sodium chlorate.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A circulating regulating device for electrolyte used in sodium chlorate production, comprising a base plate (1), characterized in that: An operating box (2) is fixedly connected to the top of the base plate (1). A filter assembly for cleaning is fixedly connected to the rear side of the operating box (2). A motor (3) is fixedly connected to the top of the operating box (2). A sector gear (4) is fixedly connected to the drive end of the motor (3). A circular gear (5) is rotatably connected to the operating box (2). The outside of the circular gear (5) is meshed with the outside of the sector gear (4). A rotating column (6) is fixedly connected inside the circular gear (5). The outside of the rotating column (6) is fixedly connected to the rotating column (6). A rotating disk (7) is fixedly connected to the top of the operating box (2), and two containers (8) are fixedly connected inside the rotating disk (7). A fixed frame (14) is fixedly connected to the top of the fixed frame (14), and a fixed disk (9) is fixedly connected to the outside of the fixed frame (14). A funnel (10) is fixedly connected to the top of the fixed disk (9). A fixed turntable (12) is slidably connected to the bottom of the two containers (8). A pipe (13) is fixedly connected inside the operating box (2), and a sealing assembly for preventing leakage is fixedly connected to the outside of the pipe (13).
2. The electrolyte circulation adjusting device for sodium chlorate production according to claim 1, characterized in that: The sealing assembly includes a connecting cover (16), the inside of which is fixedly connected to the outside of the pipe (13). Multiple springs (17) are fixedly connected inside the connecting cover (16). A fixing ring (18) is fixedly connected to the bottom of each spring (17). A sealing ring (19) is fixedly connected to the bottom of each fixing ring (18). Two connecting blocks are fixedly connected to the outside of the connecting cover (16). Screws (20) are threadedly connected to the outside of the connecting cover (16). Nuts (21) are threadedly connected to the outside of each screw (20). A dissolving tank (15) is slidably connected to the bottom of the connecting cover (16). Two other connecting blocks are fixedly connected to the opposite side of the dissolving tank (15).
3. The electrolyte circulation adjusting device for sodium chlorate production according to claim 1, characterized in that: The filter assembly includes a connecting pipe (22), the front side of which is fixedly connected to the inside of the operation box (2). A filter screen (23) is fixedly connected inside the connecting pipe (22). A fixing pipe (24) is fixedly connected to the bottom of the filter screen (23). A fixing shell (25) is fixedly connected to the right side of the fixing pipe (24). A connecting plate (27) is rotatably connected to the right side of the fixing shell (25). Multiple sealing strips (26) are fixedly connected to the right side of the fixing shell (25). A stop block (28) is rotatably connected to the right side of the fixing shell (25).
4. The electrolyte circulation adjusting device for sodium chlorate production according to claim 1, characterized in that: The bottom of the fixed turntable (12) is fixedly connected to the top of the operation box (2), and the interior of the fixed turntable (9) is provided with a groove.
5. The electrolyte circulation adjusting device for sodium chlorate production according to claim 2, characterized in that: The bottoms of the two containers (8) are slidably connected to the top of the fixed turntable (12), and the top of the fixed turntable (12) is provided with a slot (11).
6. The electrolyte circulation adjusting device for sodium chlorate production according to claim 2, characterized in that: The bottom of the sealing ring (19) is in contact with the top of the dissolving tank (15), and the interior of the other two connecting blocks is connected to the internal threads of the screw (20).
7. The electrolyte circulation regulating device for sodium chlorate production according to claim 3, characterized in that: The left side of the connecting plate (27) is in contact with the right side of the plurality of sealing strips (26), and the left side of the stop (28) is slidably connected to the right side of the connecting plate (27).
8. The electrolyte circulation adjusting device for sodium chlorate production according to claim 3, characterized in that: The connecting plate (27) has a groove inside, the connecting pipe (22) is fixedly connected to the rear side of the discharge bucket (29), and the operating box (2) is fixedly connected to the left side of the feed bucket (30).