Intelligent plating bath real-time monitoring mechanism

Abstract

The utility model relates to the technical field of intelligent electroplating baths, in particular to an intelligent electroplating bath real-time monitoring mechanism which comprises an electrolytic bath body and a motor, the motor is fixedly connected to the inner side of the right end of the electrolytic bath body, and the tail end of a main shaft of the motor is fixedly connected with a two-way screw rod. By arranging a motor, a two-way screw, connecting assemblies, a supporting frame, a hydraulic air cylinder, a first connecting plate, a second connecting plate and a probe assembly, the motor is started to drive the two-way screw to rotate, the two-way screw drives the two connecting assemblies to move at a low speed, the connecting assemblies drive the supporting frame to move, and the supporting frame drives the hydraulic air cylinder and the probe assembly to integrally move; and meanwhile, the hydraulic air cylinder drives the probe assembly to move towards the interior of the electrolytic bath body, so that the position of the probe assembly is adjusted, the probe assembly can monitor different positions in the electrolyte, monitored and transmitted information is more accurate, and then the electroplating quality of parts can be improved.

Description

Technical Field

[0001] This utility model relates to the field of intelligent electroplating tank technology, specifically to an intelligent electroplating tank real-time monitoring mechanism. Background Technology

[0002] The intelligent electroplating tank real-time monitoring mechanism is a hardware and software collaborative device that integrates sensors, data acquisition modules, and intelligent control systems. It can dynamically track and monitor electroplating parameters and achieve automated adjustment. Its core objective is to ensure electroplating quality, improve efficiency, and reduce environmental risks. It monitors the acidity, alkalinity, and ion concentration of the electroplating solution in real time through pH sensors and conductivity meters to ensure solution stability.

[0003] In existing electroplating processes, parts are placed in an intelligent electroplating tank, and metal ions from the electrolyte are deposited onto the parts using direct current. During electroplating, a real-time monitoring mechanism in the intelligent electroplating tank monitors and transmits various values ​​of the electrolyte in real time to ensure electroplating quality. However, the monitoring probes of this mechanism are mostly fixed, allowing only real-time monitoring of fixed positions within the electrolyte. This results in inaccurate monitoring information, which may affect the electroplating quality of the parts. Therefore, to address these issues, we propose a real-time monitoring mechanism for intelligent electroplating tanks. Utility Model Content

[0004] The purpose of this invention is to provide an intelligent electroplating tank real-time monitoring mechanism to solve the problem that during electroplating, most monitoring probes of real-time monitoring mechanisms are fixed and can only monitor fixed positions in the electrolyte, resulting in inaccurate monitoring and transmission information, which may affect the electroplating quality of parts.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A real-time monitoring mechanism for an intelligent electroplating tank includes an electrolytic tank body and a motor. The motor is fixedly connected to the inner right side of the electrolytic tank body. A bidirectional screw is fixedly connected to the end of the motor's main shaft. First guide grooves are formed on both the left and right sides of the upper inner wall of the electrolytic tank body. A placement groove is formed at the upper end of each guide groove. A limit sleeve is fixedly connected inside the placement groove. Connecting components are threaded to the outer sides of both the left and right sides of the bidirectional screw. A support frame is fixedly connected to the lower end of each connecting component. Hydraulic cylinders are fixedly connected to the inner sides of both the upper and lower parts of the support frame. A [missing information - likely a device or component] is fixedly connected to the other end of each hydraulic cylinder. A first connecting plate is provided. A second connecting plate is provided at the end of the first connecting plate away from the hydraulic cylinder. A bolt passes through the inner side of the second connecting plate. A nut is detachably threaded to the outer side of the other end of the bolt. A limit block is fixedly connected to the end of the second connecting plate near the first connecting plate. A probe assembly is fixedly connected to the end of the second connecting plate away from the first connecting plate. A second guide groove is provided on both the left and right sides of the lower inner wall of the electrolytic cell body. A hook is installed on the right side of the inner side of the electrolytic cell body. A diaphragm is installed on the inner walls of the upper and lower ends of the electrolytic cell body. A control device is installed on the right end face of the electrolytic cell body.

[0007] Preferably, the electrolytic cell body is hollow inside, the left and right ends of the bidirectional screw are rotatably connected to the left and right ends of the placement groove, and the outer side of the middle part of the bidirectional screw is rotatably connected to the inner wall of the limiting sleeve.

[0008] Preferably, there are two connecting components and two support frames. The upper outer side of the support frame is slidably connected to the inside of the first guide groove, and the lower outer side of the support frame is slidably connected to the inside of the second guide groove.

[0009] Preferably, the number of the hydraulic cylinder, the first connecting plate, the second connecting plate, and the probe assembly are all four, and the bolt passes through the second connecting plate and the first connecting plate.

[0010] Preferably, a limiting groove is formed at one end of the first connecting plate near the second connecting plate, and the limiting block is located in the limiting groove formed at one end of the first connecting plate near the second connecting plate. The probe assembly, control device, motor and hydraulic cylinder are electrically connected.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] In this invention, a motor, a bidirectional screw, a connecting assembly, a support frame, a hydraulic cylinder, a first connecting plate, a second connecting plate, and a probe assembly are included. When the motor is started, it drives the bidirectional screw to rotate. The bidirectional screw then drives the two connecting assemblies to move at a low speed. The connecting assemblies move the support frame, which in turn moves the hydraulic cylinder and probe assembly as a whole. Simultaneously, the hydraulic cylinder moves the probe assembly into the electrolytic cell, thereby adjusting the position of the probe assembly. This allows the probe assembly to monitor different locations within the electrolyte, resulting in more accurate information transmission and ultimately improving the electroplating quality of the parts. Attached Figure Description

[0013] Figure 1 This is a top view of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the electrolytic cell body of this utility model, viewed from the left side and cut open.

[0015] Figure 3 This utility model Figure 2 A schematic diagram of the structure at point A.

[0016] In the diagram: 1. Electrolytic cell body; 2. Motor; 3. Bidirectional screw; 4. First guide groove; 5. Placement groove; 6. Limiting sleeve; 7. Connecting assembly; 8. Support frame; 9. Hydraulic cylinder; 10. First connecting plate; 11. Second connecting plate; 12. Bolt; 13. Nut; 14. Limiting block; 15. Probe assembly; 16. Second guide groove; 17. Hook; 18. Diaphragm; 19. Control equipment. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-3 This utility model provides a technical solution:

[0019] A real-time monitoring mechanism for an intelligent electroplating tank includes an electrolytic tank body 1 and a motor 2. The motor 2 is fixedly connected to the inner right side of the electrolytic tank body 1. A bidirectional screw 3 is fixedly connected to the end of the motor 2's main shaft. First guide grooves 4 are formed on both the left and right sides of the upper inner wall of the electrolytic tank body 1. A placement groove 5 is formed at the upper end of the first guide groove 4. A limit sleeve 6 is fixedly connected inside the placement groove 5. Connecting components 7 are threaded to the outer sides of both the left and right sides of the bidirectional screw 3. A support frame 8 is fixedly connected to the lower end of the connecting component 7. Hydraulic cylinders 9 are fixedly connected to the inner sides of both the upper and lower sides of the support frame 8. A first connecting plate 10 is fixedly connected to the other end of the hydraulic cylinder 9. A second connecting plate 11 is provided at the end of the connecting plate 10 away from the hydraulic cylinder 9. A bolt 12 passes through the inner side of the second connecting plate 11. A nut 13 is detachably threaded to the outer side of the other end of the bolt 12. A limit block 14 is fixedly connected to the end of the second connecting plate 11 close to the first connecting plate 10. A probe assembly 15 is fixedly connected to the end of the second connecting plate 11 away from the first connecting plate 10. A second guide groove 16 is provided on both the left and right sides of the lower inner wall of the electrolytic cell body 1. A hook 17 is installed on the right side of the inner side of the electrolytic cell body 1. A diaphragm 18 is installed on the inner walls of the upper and lower ends of the electrolytic cell body 1. A control device 19 is installed on the right end face of the electrolytic cell body 1.

[0020] The electrolytic cell body 1 is hollow inside. The left and right ends of the bidirectional screw 3 are rotatably connected to the left and right ends of the placement groove 5. The outer side of the middle part of the bidirectional screw 3 is rotatably connected to the inner wall of the limiting sleeve 6. There are two connecting components 7 and two support frames 8. The outer side of the upper part of the support frame 8 is slidably connected to the inside of the first guide groove 4, and the outer side of the lower part of the support frame 8 is slidably connected to the inside of the second guide groove 16. There are four hydraulic cylinders 9, four first connecting plates 10, four second connecting plates 11, and four probe components 15. Bolts 12 pass through the second connecting plate 11 and the first connecting plate 10. A limiting groove is opened at the end of the first connecting plate 10 near the second connecting plate 11. The limiting block 14 is located at the end of the first connecting plate 10 near the second connecting plate 11. Within the limiting groove at one end of the connecting plate 11, the probe assembly 15, control device 19, motor 2, and hydraulic cylinder 9 are electrically connected. The motor 2 is fixedly connected to the inner right side of the electrolytic cell body 1, facilitating the installation of the motor 2, bidirectional screw 3, connecting assembly 7, support frame 8, hydraulic cylinder 9, first connecting plate 10, second connecting plate 11, and probe assembly 15. When the motor 2 is started, it drives the bidirectional screw 3 to rotate. The bidirectional screw 3 drives the two connecting assemblies 7 to move at low speed. The connecting assembly 7 drives the support frame 8 to move, and the support frame 8 drives the hydraulic cylinder 9 and probe assembly 15 to move as a whole. Simultaneously, the hydraulic cylinder 9 drives the probe assembly 15 to move into the electrolytic cell body 1. This adjusts the position of the probe assembly 15, enabling it to monitor different locations within the electrolyte, thus improving the accuracy of the monitored information and ultimately enhancing the electroplating quality of the parts. A bidirectional screw 3 is fixedly connected to the end of the motor 2's main shaft. First guide grooves 4 are provided on both the left and right sides of the upper inner wall of the electrolytic cell body 1. A placement groove 5 is provided at the upper end of the first guide groove 4, and a limit sleeve 6 is fixedly connected inside the placement groove 5. Connecting components 7 are threaded to the outer sides of both the left and right sides of the bidirectional screw 3. A support frame 8 is fixedly connected to the lower end of the connecting component 7. Hydraulic cylinders 9 are fixedly connected to the inner sides of both the upper and lower parts of the support frame 8. The other end of the hydraulic cylinder 9 is fixedly connected to... There is a first connecting plate 10, and a second connecting plate 11 is provided at the end of the first connecting plate 10 away from the hydraulic cylinder 9. A bolt 12 passes through the inner side of the second connecting plate 11, and a nut 13 is detachably threaded to the outer side of the other end of the bolt 12. A limit block 14 is fixedly connected to the end of the second connecting plate 11 near the first connecting plate 10, and a probe assembly 15 is fixedly connected to the end of the second connecting plate 11 away from the first connecting plate 10. A second guide groove 16 is provided on both the left and right sides of the lower inner wall of the electrolytic cell body 1. A hook 17 is installed on the right side of the inner side of the electrolytic cell body 1. A diaphragm 18 is installed on the inner walls of the upper and lower ends of the electrolytic cell body 1. A control device 19 is installed on the right end face of the electrolytic cell body 1.

[0021] Workflow: The control device 19 contains integrated sensors, a data acquisition module, and an intelligent control system. The control device 19 works in conjunction with the probe assembly 15 to dynamically track and monitor electroplating parameters, enabling intelligent operation. When in use, an external power supply is connected. The diaphragm 18 divides the electrolytic cell body 1 into two parts: the left side is the anode tank, and the right side is the cathode tank. The hook 17 is located in the cathode tank, and the parts are hung on the hook 17. The electrolytic cell body 1 is filled with electrolyte, and the parts are completely immersed in the electrolyte, thus electroplating the parts. During the electroplating process, the control device... Equipment 19 starts motor 2, which drives bidirectional screw 3 to rotate. Bidirectional screw 3 drives two connecting components 7 to move at low speed. Connecting components 7 move along the inside of placement groove 5, and connecting components 7 drive support frame 8 to move. The upper outer side of support frame 8 moves along the inside of first guide groove 4, and the lower outer side of support frame 8 moves along the inside of second guide groove 16. The first guide groove 4 and the second guide groove 16 limit the movement of support frame 8, so that support frame 8 moves horizontally. Limiting sleeve 6 limits the movement position of connecting components 7, thereby reducing the contact between support frame 8 and diaphragm 18 when support frame 8 moves as a whole. The damage caused by the support frame 8 moves the hydraulic cylinder 9 and the first connecting plate 10. Bolts 12 and nuts 13 engage to connect the second connecting plate 11 and the first connecting plate 10. The first connecting plate 10 then moves the second connecting plate 11 and the probe assembly 15 as a whole. Simultaneously, the hydraulic cylinder 9 moves the probe assembly 15 into the electrolytic cell body 1, thereby adjusting the position of the probe assembly 15. This allows the probe assembly 15 to monitor different locations within the electrolyte, resulting in more accurate information transmission and improved electroplating quality. When the probe assembly 15 needs to be periodically... During inspection and maintenance, turn the nut 13 outward to disengage it from the bolt 12, then remove the bolt 12. This allows the second connecting plate 11 and the probe assembly 15 to be removed as a whole for inspection and maintenance. After inspection and maintenance, place the limiting block 14 in the limiting groove opened at the end of the first connecting plate 10 near the second connecting plate 11, so that the bolt 12 can quickly pass through the second connecting plate 11 and the first connecting plate 10. Then, in conjunction with the nut 13, the second connecting plate 11 and the first connecting plate 10 are connected. This device allows for quick installation of the probe assembly 15 without affecting subsequent use.

[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A real-time monitoring mechanism for intelligent electroplating tank, comprising an electrolytic tank body (1) and a motor (2), characterized in that: A motor (2) is fixedly connected to the inner side of the right end of the electrolytic cell body (1). A bidirectional screw (3) is fixedly connected to the end of the main shaft of the motor (2). A first guide groove (4) is provided on both the left and right sides of the upper inner wall of the electrolytic cell body (1). A placement groove (5) is provided on the upper end of the first guide groove (4). A limit sleeve (6) is fixedly connected inside the placement groove (5). A connecting component (7) is threaded to the outer sides of the left and right sides of the bidirectional screw (3). A support frame (8) is fixedly connected to the lower end of the connecting component (7). A hydraulic cylinder (9) is fixedly connected to the inner sides of both the upper and lower parts of the support frame (8). A first connecting plate (10) is fixedly connected to the other end of the hydraulic cylinder (9). The first connecting plate (10) is away from the hydraulic cylinder (9). One end of the electrolytic cell body (1) is provided with a second connecting plate (11), and a bolt (12) passes through the inner side of the second connecting plate (11). A nut (13) is detachably threaded to the outer side of the other end of the bolt (12). A limit block (14) is fixedly connected to the end of the second connecting plate (11) close to the first connecting plate (10). A probe assembly (15) is fixedly connected to the end of the second connecting plate (11) away from the first connecting plate (10). A second guide groove (16) is provided on both the left and right sides of the lower inner wall of the electrolytic cell body (1). A hook (17) is installed on the right side of the inner side of the electrolytic cell body (1). A diaphragm (18) is installed on the inner walls of the upper and lower ends of the electrolytic cell body (1). A control device (19) is installed on the right end face of the electrolytic cell body (1).

2. The intelligent electroplating tank real-time monitoring mechanism according to claim 1, characterized in that: The electrolytic cell body (1) is hollow inside. The left and right ends of the bidirectional screw (3) are rotatably connected to the left and right ends of the placement groove (5). The outer side of the middle part of the bidirectional screw (3) is rotatably connected to the inner wall of the limiting sleeve (6).

3. The intelligent electroplating tank real-time monitoring mechanism according to claim 1, characterized in that: The number of the connecting components (7) and the support frame (8) are both two. The upper outer side of the support frame (8) is slidably connected to the inside of the first guide groove (4), and the lower outer side of the support frame (8) is slidably connected to the inside of the second guide groove (16).

4. The intelligent electroplating bath real-time monitoring mechanism of claim 1, wherein: The number of the hydraulic cylinder (9), the first connecting plate (10), the second connecting plate (11) and the probe assembly (15) are all four, and the bolt (12) passes through the second connecting plate (11) and the first connecting plate (10).

5. The intelligent electroplating tank real-time monitoring mechanism according to claim 1, characterized in that: The first connecting plate (10) has a limiting groove at one end near the second connecting plate (11), and the limiting block (14) is located in the limiting groove at one end of the first connecting plate (10) near the second connecting plate (11). The probe assembly (15), control device (19), motor (2) and hydraulic cylinder (9) are electrically connected.

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