Stiff and smooth shape-maintaining warp-knitted double-faced plush fabric structure

By using composite yarns and an interlacing structure, the problem of deformation in traditional double-sided fleece fabrics has been solved, achieving the stability and durability of warp-knitted double-sided fleece fabrics that maintain their shape and enhance the appearance and lifespan of clothing.

CN224133317UActive Publication Date: 2026-04-17ZHEJIANG JIAYU NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG JIAYU NEW MATERIALS TECHNOLOGY CO LTD
Filing Date
2025-05-06
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Traditional double-sided fleece fabrics suffer from loose yarn weaving, making them prone to deformation, difficult to maintain a crisp appearance, and affecting both aesthetics and durability.

Method used

Composite yarns are used as warp yarns, combined with the interweaving structure of weft yarns and loop yarns to form a stable grid basic structure. The warp yarns and double-sided pile are connected by lock-lock interlacing needles to form a structure. Electronic jacquard warp knitting technology is used to enhance the overall strength and tensile properties of the fabric.

Benefits of technology

It improves the fabric's shape retention and dimensional stability, enhances the fabric's softness and comfort, increases the fabric's durability and resistance to deformation, and extends its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stiff and smooth shape-retaining warp-knitted double-faced plush fabric structure, which belongs to the technical field of textile, and comprises two double-faced plush forming structures, a plurality of warps are fixedly connected between the two double-faced plush forming structures, and the warps are arranged on the two double-faced plush forming structures. A plurality of first wefts and a plurality of second wefts are respectively mounted on the outer walls of the plurality of warps, and a plurality of warp-knitted rip weave strips are fixedly connected among the plurality of warps. According to the double-faced pile fabric, the double-faced pile forming structure is designed, the lining warp yarn and the lining weft yarn are interwoven and are arranged in the longitudinal direction and the transverse direction of the fabric respectively, a stable latticed basic framework is formed, a basic supporting frame is provided for the whole double-faced pile fabric, the looping yarn forms a coil structure through a special weaving technology, and therefore the double-faced pile fabric is formed. The coils form a fine fluff layer on the surface of the fabric, so that the double-sided fluff fabric has soft and fluffy texture, and the comfort of the fabric in contact with the skin is improved.
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Description

Technical Field

[0001] This utility model relates to the field of textile technology, and in particular to a structure for a crisp and shape-retaining warp-knitted double-sided fleece fabric. Background Technology

[0002] As living standards improve, consumers have increasingly higher demands for clothing. In terms of fashion trends, refinement and personalization have become the mainstream trends. Consumers expect clothing to showcase a unique style while having a good fit. Stiff fabrics can create clean lines. Whether it is the capable image required for business formal wear or the personalized style pursued by fashionable coats, they all rely on the support of stiff and shape-retaining fabrics. In terms of practicality, the fast-paced life has made consumers place higher demands on the durability of clothing, hoping that clothing can still maintain its shape after multiple wears and washes.

[0003] Traditional double-sided fleece fabric has many shortcomings in terms of structure and performance. Structurally, its internal yarn arrangement and connection method are relatively simple. The yarns of weft-knitted double-sided fleece fabric are not tightly interwoven. When subjected to external force, there is insufficient restraint between the yarns, which makes the fabric easy to deform and difficult to maintain a crisp appearance. During the process of wearing the garment, after repeated wear and washing, the collar, cuffs, shoulders and other parts are prone to loosening and deformation, which seriously affects the appearance and overall shape of the garment.

[0004] Therefore, there is an urgent need to provide a structure for a crisp, shape-retaining warp-knitted double-sided fleece fabric to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a stiff and shape-retaining warp-knitted double-sided fleece fabric structure.

[0006] To solve the above-mentioned technical problems, the present invention adopts a technical solution as follows: providing a stiff and shape-retaining warp-knitted double-sided fleece fabric structure, including two double-sided fleece forming structures, multiple warp threads are fixedly connected between the two double-sided fleece forming structures, multiple first weft threads and multiple second weft threads are respectively installed on the outer walls of the multiple warp threads, and multiple warp-knitted flat weave strips are fixedly connected between the multiple warp threads.

[0007] The present invention is further configured such that: the double-sided fleece forming structure includes a plurality of warp yarns, a plurality of weft yarns are fixedly connected between the plurality of warp yarns, and a plurality of loop yarns are fixedly connected between two warp yarns.

[0008] Through the above technical solution, multiple warp yarns and multiple weft yarns are fixedly connected to each other, forming the basic framework structure of the fabric. The warp yarns are arranged along the longitudinal direction of the fabric, and the weft yarns are arranged along the transverse direction. They are fixed to each other by interlacing. Multiple loop yarns are fixedly connected between two warp yarns. The loop yarns form a loop structure through a special weaving process. These loops form a dense pile layer on the fabric surface, thus giving the double-sided fleece fabric the characteristics of being soft, warm, and having a good feel.

[0009] The present invention is further configured such that: the warp yarn is a composite yarn, the composite yarn has carbon fiber as the reinforcing core material inside, and the outer layer is uniformly coated with a hydrophilic polymer coating with moisture-wicking function.

[0010] Through the above technical solutions, carbon fiber has extremely high strength and modulus, making it an excellent reinforcing material. Using it as the core material of the warp yarn can significantly improve the tensile strength and deformation resistance of double-sided fleece fabrics. The hydrophilic polymer coating has good moisture absorption and perspiration wicking properties. When the human body sweats, the coating can quickly absorb the sweat and spread it to the fabric surface, and then quickly expel it from the body through evaporation, keeping the human skin dry.

[0011] The present invention is further configured such that: multiple looped yarns are uniformly installed in a special loop structure between the grid structure formed by the interlacing of the warp yarns and the weft yarns.

[0012] Through the above technical solution, the grid structure formed by the interlacing of the warp and weft yarns provides a stable attachment base for the looped yarns. The special loop structure of the looped yarns can be tightly combined with the grid structure, so that the yarns restrain each other, enhancing the connectivity and integrity of the entire fabric. This tight connection method can prevent the yarns from shifting or loosening during use, thus improving the durability of the fabric.

[0013] The present invention is further configured such that: each of the multiple warp threads is sandwiched between the middle regions of two double-sided fleece structures.

[0014] Through the above technical solution, the warp yarns mainly bear the longitudinal tension in the fabric structure. When multiple warp yarns are sandwiched in the middle area of ​​two double-sided pile structures, the stress borne by the warp yarns can be evenly distributed to the entire fabric through the double-sided pile structure when subjected to external force, avoiding stress concentration in a certain part, thereby improving the overall tensile and tear resistance of the fabric and extending the service life of the fabric.

[0015] The present invention is further configured such that the warp threads and the double-sided fleece forming structure are connected by a lock-lock interlacing stitch, and multiple lock-lock interlacing stitches form a complete connecting unit.

[0016] Through the above technical solutions, the lock-stitch interlacing method can make the connection points between the warp and the double-sided pile structure more secure. Multiple connecting units can greatly enhance the overall connection strength between the warp and the double-sided pile structure, making them less likely to separate when subjected to external forces, thereby ensuring the stability of the fabric structure.

[0017] The present invention is further configured such that the weaving process of the warp-knitted flat weave strip adopts electronic jacquard warp knitting technology, and the warp-knitted flat weave strip is embedded between adjacent first weft threads.

[0018] Through the above technical solution, the warp-knitted plain weave structure itself has good stability and strength. By embedding warp-knitted plain weave strips between adjacent first weft yarns, a tighter and more stable interweaving structure can be formed in both the transverse and longitudinal directions of the fabric. This effectively enhances the overall strength and tensile properties of the fabric, making it less prone to deformation and tearing during use, and extending the fabric's service life.

[0019] The beneficial effects of this utility model are as follows:

[0020] 1. This utility model designs a double-sided fleece structure in which the warp and weft yarns interweave and are arranged along the longitudinal and transverse directions of the fabric, forming a stable grid-like basic framework. This provides a basic support framework for the entire double-sided fleece fabric, giving the fabric a certain shape retention and dimensional stability. The looped yarns form a loop structure through a special weaving process. These loops form a dense fleece layer on the fabric surface, giving the double-sided fleece fabric a soft and fluffy texture, increasing the comfort of the fabric when in contact with the skin, and giving people a warm and comfortable touch.

[0021] 2. This utility model uses a lock-lock interlacing stitch to connect the warp and double-sided fleece to form a structure. When subjected to external force, each connection point can better withstand the tension and is less likely to come apart or loosen, thus ensuring a tight bond between the warp and the double-sided fleece structure. This stable connection method helps maintain the original shape of the fabric. During use, whether it is worn, washed, or affected by other external factors, the fabric can better maintain its flatness, crispness, and dimensional stability, and is less prone to problems such as twisting, deformation, or wrinkling. Attached Figure Description

[0022] Figure 1 This is a perspective view of the present utility model;

[0023] Figure 2 This is a front view of the present invention;

[0024] Figure 3 This is a schematic diagram of the double-sided fleece forming structure of this utility model;

[0025] Figure 4This is a schematic diagram of the warp structure of this utility model;

[0026] Figure 5 This is a schematic diagram of the second latitude line structure of this utility model.

[0027] In the diagram: 1. Double-sided fleece forming structure; 101. Warp yarn; 102. Weft yarn; 103. Loop yarn; 2. Warp; 3. First weft; 4. Second weft; 5. Warp-knitted plain weave strip. Detailed Implementation

[0028] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0029] Please see Figure 1 - Figure 3 A structure for a crisp, shape-retaining warp-knitted double-sided fleece fabric includes two double-sided fleece forming structures 1. Each double-sided fleece forming structure 1 includes multiple warp yarns 101. The warp yarns 101 are composite yarns, with an inner carbon fiber core and an outer layer uniformly coated with a hydrophilic polymer coating that has moisture-wicking properties. Carbon fiber has extremely high strength and modulus, making it an excellent reinforcing material. Using it as the core material of the warp yarns 101 can significantly improve the tensile strength and deformation resistance of the double-sided fleece fabric. The hydrophilic polymer coating has good moisture-wicking properties. When the human body sweats, the coating can quickly absorb the sweat and spread it to the fabric surface, and quickly expel it from the body through evaporation, keeping the human skin dry. Multiple warp yarns 101 are fixedly connected to multiple weft yarns 102. The multiple warp yarns 101 and multiple weft yarns 102 are fixedly connected to each other to form the basic framework structure of the fabric. The warp yarns 101 are arranged along the longitudinal direction of the fabric, and the weft yarns 102 are arranged along the transverse direction of the fabric. They are fixed to each other by interlacing. Multiple loop yarns 103 are fixedly connected between two warp yarns 101.

[0030] like Figure 1 - Figure 3As shown, multiple looped yarns 103 are evenly installed in a special loop structure between the interwoven mesh structure formed by the warp yarns 101 and weft yarns 102. The mesh structure formed by the interwoven warp yarns 101 and weft yarns 102 provides a stable attachment base for the looped yarns 103. The special loop structure of the looped yarns 103 can be tightly integrated with the mesh structure, so that the yarns restrain each other, enhancing the connectivity and integrity of the entire fabric. This tight connection can prevent the yarns from shifting or loosening during use, improving the durability of the fabric. The looped yarns 103 form a loop structure through a special weaving process. These loops form a dense pile layer on the fabric surface, thus giving the double-sided fleece fabric the characteristics of being soft, warm, and having a good feel. Multiple looped yarns 103 are fixedly connected between two warp yarns 101, and the two double-sided fleece forming structures 1 are fixedly connected. Multiple warp threads 2 are connected, and each warp thread 2 is sandwiched between two double-sided pile forming structures 1. The warp threads 2 mainly bear the longitudinal tension in the fabric structure. When multiple warp threads 2 are sandwiched between two double-sided pile forming structures 1, the stress borne by the warp threads 2 can be evenly distributed to the entire fabric through the double-sided pile forming structures 1 when subjected to external force, avoiding stress concentration in a certain part, thereby improving the overall tensile and tear resistance of the fabric and extending the service life of the fabric. The warp threads 2 and the double-sided pile forming structures 1 are connected by a lock-lock interlacing stitch method. Multiple lock-lock interlacing stitches form a complete connecting unit. The lock-lock interlacing stitch method can make the connection point between the warp threads 2 and the double-sided pile forming structures 1 more secure. Multiple connecting units can greatly enhance the overall connection strength between the warp threads 2 and the double-sided pile structure, making them less likely to separate when subjected to external force, thereby ensuring the stability of the fabric structure.

[0031] like Figure 4 and Figure 5 As shown, multiple first weft yarns 3 and multiple second weft yarns 4 are respectively installed on the outer walls of multiple warp yarns 2. Multiple warp-knitted plain weave strips 5 are fixedly connected between the multiple warp yarns 2. The weaving process of the warp-knitted plain weave strips 5 adopts electronic jacquard warp knitting technology, and the warp-knitted plain weave strips 5 are embedded between adjacent first weft yarns 3. The warp-knitted plain weave itself has good stability and strength. Embedding the warp-knitted plain weave strips 5 between adjacent first weft yarns 3 can form a tighter and more stable interlacing structure in the transverse and longitudinal directions of the fabric. This can effectively enhance the overall strength and tensile properties of the fabric, making the fabric less prone to deformation and tearing during use, and extending the service life of the fabric.

[0032] In use, multiple warp yarns 101 are arranged longitudinally along the fabric, and multiple weft yarns 102 are arranged transversely. These two types of yarns interweave and are fixed to form the basic framework structure of the fabric. Multiple looped yarns 103 are connected between two warp yarns 101. These looped yarns 103 form a loop structure through a special weaving process. These loops form a dense pile layer on the fabric surface, giving the fabric a soft, warm, and pleasant-to-the-touch quality. The mesh structure formed by the interweaving of the warp yarns 101 and weft yarns 102 provides an attachment base for the looped yarns 103. The special loop structure of the looped yarns 103 is tightly integrated with the mesh, and the yarns restrain each other, enhancing the fabric's connectivity and integrity, preventing yarn displacement or loosening, and improving fabric durability. The warp yarns 2 are covered with two double-sided pile... The middle area of ​​structure 1 is sandwiched and mainly bears the longitudinal tension. When subjected to external force, the stress borne by the warp yarn 2 is evenly distributed to the entire fabric through the double-sided pile structure 1, avoiding stress concentration, improving the overall tensile and tear resistance of the fabric, and extending its service life. The warp yarn 2 and the double-sided pile structure 1 are connected by a lock-lock interlacing needle method. Multiple lock-lock interlacing needles form a complete connection unit, making the connection point stronger, enhancing the overall connection strength, ensuring that the two are not easily separated under external force, and ensuring the stability of the fabric structure. The stability and strength of the warp-knitted plain weave itself, together with the first weft yarn 3, form a tighter and more stable interlacing structure in the transverse and longitudinal directions of the fabric, further enhancing the overall strength and tensile resistance of the fabric, and preventing the fabric from deforming and tearing during use.

[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A crisp, shape-retaining warp-knitted double-sided pile fabric structure comprising two double-sided pile forming structures (1), characterized in that: Multiple warp threads (2) are fixedly connected between the two double-sided pile forming structures (1). Multiple first weft threads (3) and multiple second weft threads (4) are respectively installed on the outer walls of the multiple warp threads (2). Multiple warp-knitted flat weave strips (5) are fixedly connected between the multiple warp threads (2).

2. A crisp, shape-retentive, warp-knitted, double-sided pile fabric structure according to claim 1, characterized in that: The double-sided pile forming structure (1) includes a plurality of warp yarns (101), a plurality of weft yarns (102) are fixedly connected between the plurality of warp yarns (101), and a plurality of loop yarns (103) are fixedly connected between two warp yarns (101).

3. The structure of a crisp, shape-retaining warp-knitted double-sided fleece fabric according to claim 2, characterized in that: The warp yarn (101) is a composite yarn, which has carbon fiber as the reinforcing core and a hydrophilic polymer coating with moisture-wicking function uniformly coated on the outer layer.

4. A crisp, shape-retentive, warp-knitted, double-sided pile fabric structure according to claim 2, characterized in that: Multiple looped yarns (103) are uniformly installed in a loop structure between the interwoven mesh structure formed by the warp yarns (101) and the weft yarns (102).

5. A crisp, shape-retentive, warp-knitted, double-sided pile fabric structure according to claim 2, characterized in that: Multiple warp threads (2) are sandwiched between the middle regions of two double-sided pile forming structures (1).

6. A crisp, shape-retentive, warp-knitted, double-sided pile fabric structure according to claim 5, characterized in that: The warp (2) and the double-sided fleece structure (1) are connected by a lock-lock interlacing stitch, and multiple lock-lock interlacing stitches form a complete connecting unit.

7. A crisp, shape-retentive, warp-knitted, double-sided pile fabric structure according to claim 1, characterized in that: The warp-knitted flat weave strip (5) is woven using electronic jacquard warp knitting technology, and the warp-knitted flat weave strip (5) is embedded between two adjacent first weft threads (3).