Tool for simulation generator load test of aluminum alloy ship

By using a motor-driven transmission rod to rotate the mounting plate, and combining the rotating plate with a storage box for storing the power cord, a portable aluminum alloy marine simulated generator load test fixture was designed. This solves the problem of existing fixtures being inconvenient to store and carry, and enables convenient testing and storage.

CN224137414UActive Publication Date: 2026-04-17HEFEI JIANFA SHIPBUILDING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HEFEI JIANFA SHIPBUILDING CO LTD
Filing Date
2025-03-10
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

The existing tooling for load testing of aluminum alloy marine simulated generators is inconvenient to store and carry, and is quite cumbersome to use.

Method used

A tooling structure including a motor, a transmission rod, a mounting plate, a control panel, and connecting wires was designed. The motor drives the transmission rod to rotate the mounting plate, and the generator output structure is sent to the control panel for load testing via the connecting wires. At the same time, a rotating plate is set to gather the power cord, a storage box is set to store the tools, and a damping shaft and a surrounding plate are combined into a box-shaped structure for easy carrying.

Benefits of technology

It enables convenient testing of generator load, convenient cable management, convenient storage of small tools, auxiliary lighting, and easy storage and carrying of tooling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of generator testing, and discloses a tool for an aluminum alloy ship simulation generator load test, which comprises a mounting bottom plate, a mounting seat is fixedly mounted on the upper surface of the mounting bottom plate, a motor is fixedly mounted on one side of the mounting seat, a transmission rod is in spline connection with the output end of the motor, and the transmission rod is in spline connection with the output end of the motor. According to the tool for the simulation generator load test of the aluminum alloy ship, through cooperative arrangement of the motor, the transmission rod, the mounting disc, the control panel and the connecting wire, when the tool is used, the motor drives the mounting disc to rotate through the transmission rod, and the motor drives the mounting disc to rotate through the transmission rod; and then the fixed connection structure on the installation disc drives the generator input structure to rotate, then the generator output structure sends a current signal into the control panel through the connection line, and finally the load effect of the generator in different motor rotation speed input effects is obtained, so that the generator load test effect is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of generator testing technology, specifically to a tooling for load testing of an aluminum alloy marine simulated generator. Background Technology

[0002] A generator is a mechanical device that converts other forms of energy into electrical energy. Driven by a water turbine, steam turbine, diesel engine, or other power machinery, it converts energy from water flow, airflow, fuel combustion, or nuclear fission into mechanical energy, which is then transferred to the generator and converted into electrical energy. Generators have wide applications in industrial and agricultural production, national defense, science and technology, and daily life. While there are many types of generators, their working principles are all based on the laws of electromagnetic induction and electromagnetic force. Marine generators are a crucial component of shipboard power supply systems, thus requiring specialized equipment for generator load testing.

[0003] Existing tooling for load testing of aluminum alloy marine simulated generators is generally inconvenient to store and carry, and is quite cumbersome to use. Therefore, this utility model provides a tooling for load testing of aluminum alloy marine simulated generators. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a tooling for load testing of an aluminum alloy marine simulated generator, which solves the problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a tooling for load testing of an aluminum alloy marine simulated generator, comprising a mounting base plate, a mounting seat fixedly mounted on the upper surface of the mounting base plate, a motor fixedly mounted on one side of the mounting seat, a transmission rod splinedly connected to the output end of the motor, a mounting plate fixedly connected to one end of the transmission rod, a lower fixing collar fixedly connected to one side of the mounting plate, an upper fixing collar rotatably connected to one side of the lower fixing collar, threaded holes on one side of both the lower and upper fixing collars, threaded connections of connecting bolts within the threaded connections of ...

[0008] Preferably, a rotating disk is rotatably connected to one side of the mounting base plate, and a power cord is connected to one side of the rotating disk.

[0009] Preferably, a first damping shaft is installed on one side of the mounting base plate, a side panel is rotatably connected to one side of the first damping shaft, and a storage box is fixedly installed on one side of the side panel.

[0010] Preferably, a second damping shaft is installed on one side of the mounting base plate, and a short baffle is rotatably connected to one side of the second damping shaft.

[0011] Preferably, a connecting plate is fixedly installed on one side of the mounting base plate, a lighting lamp is fixedly installed on one side of the connecting plate, a third damping shaft is installed at one end of the connecting plate, an upper cover plate is rotatably connected to one side of the third damping shaft, a control panel is fixedly installed on one side of the upper cover plate, and a connecting wire is fixedly connected to one side of the control panel.

[0012] Preferably, a handle is fixedly installed on one side of the upper cover plate.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a tooling for load testing of an aluminum alloy marine simulated generator, which has the following beneficial effects:

[0015] This aluminum alloy marine simulated generator load test fixture, through the coordinated arrangement of a motor, transmission rod, mounting plate, control panel, and connecting cables, operates by having the motor drive the mounting plate to rotate via the transmission rod. This rotation, in turn, causes the generator's input structure to rotate via a fixed connection on the mounting plate. The generator's output structure then sends a current signal to the control panel via the connecting cables, ultimately determining the generator's load performance at different motor speeds. This serves as a generator load test tool. The rotating plate and power cable arrangement facilitates cable management during operation. The storage box facilitates the storage of small installation and repair tools, while the lighting provides auxiliary illumination. The design incorporates a first damping shaft, side panels, a second damping shaft, a short baffle, a latch, a third damping shaft, a top cover, and a handle. During use, rotating the side panels, short baffle, and top cover connected to the first, second, and third damping shafts allows the panels to connect via interlocking holes, forming a complete box shape. The latch then secures the panels, and the handle is pulled for transport, thus facilitating the storage and carrying of testing tools. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram showing the unfolded structure of this utility model;

[0018] Figure 3 This utility model Figure 2 Enlarged view of the structure at point A.

[0019] In the diagram: 1. Mounting base plate; 2. Mounting seat; 3. Motor; 4. Transmission rod; 5. Mounting disc; 6. Lower fixing collar; 7. Upper fixing collar; 8. Connecting threaded hole; 9. Connecting bolt; 10. Fixing threaded hole; 11. Fixing bolt; 12. Rotating disc; 13. Power cord; 14. First damping shaft; 15. Side panel; 16. Storage box; 17. Second damping shaft; 18. Short baffle; 19. Lock; 20. Connecting plate; 21. Lighting lamp; 22. Third damping shaft; 23. Top cover plate; 24. Control panel; 25. Connecting cable; 26. Handle. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3This utility model provides a technical solution: It includes a mounting base plate 1, a mounting seat 2 fixedly mounted on the upper surface of the mounting base plate 1, a motor 3 fixedly mounted on one side of the mounting seat 2, a transmission rod 4 splinedly connected to the output end of the motor 3, a mounting plate 5 fixedly connected to one end of the transmission rod 4, a lower fixing collar 6 fixedly connected to one side of the mounting plate 5, an upper fixing collar 7 rotatably connected to one side of the lower fixing collar 6, threaded holes 8 on one side of both the lower fixing collar 6 and the upper fixing collar 7, threaded connections 8 on the internal threads of the threaded holes 8, and threaded connections 9 on one side of both the lower fixing collar 6 and the upper fixing collar 7, threaded connections 10 on one side of the threaded holes 10, threaded connections 11 on the internal threads of the threaded holes 10, and a rotatable connection 9 on one side of the mounting base plate 1. A rotating disk 12 is connected to a power cord 13 on one side. The rotating disk 12 and power cord 13 work together to retract the power cord 13 during use. A first damping shaft 14 is mounted on one side of the mounting base plate 1. A side panel 15 is rotatably connected to one side of the first damping shaft 14. A storage box 16 is fixedly mounted on one side of the side panel 15, facilitating the storage of small installation and maintenance tools. A second damping shaft 17 is mounted on one side of the mounting base plate 1. A short baffle 18 is rotatably connected to one side of the second damping shaft 17. A connecting plate 20 is fixedly mounted on one side of the mounting base plate 1. A lighting lamp 21 is fixedly installed on one side of the 0, providing auxiliary lighting during use. A third damping shaft 22 is installed on one end of the connecting plate 20. A top cover plate 23 is rotatably connected to one side of the third damping shaft 22. A control panel 24 is fixedly installed on one side of the top cover plate 23. A connecting wire 25 is fixedly connected to one side of the control panel 24. Through the cooperation of the motor 3, transmission rod 4, mounting plate 5, control panel 24, and connecting wire 25, the motor 3 drives the mounting plate 5 to rotate via the transmission rod 4 during use. This, in turn, drives the generator input structure to rotate via the fixed connection structure on the mounting plate 5. Subsequently, the generator output structure sends the current signal to the control panel 24 via the connecting wire 25, ultimately generating the generator output signal. The load effect of the machine under different motor speed inputs serves as a generator load test. A handle 26 is fixedly installed on one side of the upper cover plate 23. Through the cooperation of the first damping shaft 14, side plate 15, second damping shaft 17, short baffle 18, latch 19, third damping shaft 22, upper cover plate 23 and handle 26, when in use, the side plate 15, short baffle 18 and upper cover plate 23 connected to the first damping shaft 14, second damping shaft 17 and third damping shaft 22 are rotated. The different plates are connected through the insertion holes and stored into a whole box shape. Then the latch 19 is locked to fix the different plates. Then the handle 26 is pulled to move it, thus facilitating the storage and carrying of the testing tool.

[0022] In summary, this aluminum alloy marine simulated generator load test fixture, through the coordinated arrangement of motor 3, transmission rod 4, mounting plate 5, control panel 24, and connecting cable 25, allows the motor 3 to drive the mounting plate 5 to rotate via the transmission rod 4. This, in turn, causes the fixed connection structure on the mounting plate 5 to rotate the generator input structure. Subsequently, the generator output structure sends a current signal to the control panel 24 via the connecting cable 25, ultimately determining the generator's load effect at different motor speed inputs, thus serving as a generator load test tool. The coordinated arrangement of the rotating plate 12 and power cable 13 allows the rotating plate 12 to be used to gather the power cable 13, facilitating its winding. The storage box 16 is designed to facilitate the storage of small installation and maintenance tools. The lighting lamp 21 provides auxiliary lighting. The combination of the first damping shaft 14, side panels 15, second damping shaft 17, short baffle 18, latch 19, third damping shaft 22, top cover 23, and handle 26 allows for easy storage and transport of testing tools. By rotating the side panels 15, short baffle 18, and top cover 23 connected to the first damping shaft 14, second damping shaft 17, and third damping shaft 22, the different panels can be connected through interlocking holes to form a complete box shape. The latch 19 is then used to secure the different panels, and the handle 26 can be pulled to move the tools.

[0023] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0024] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tool for aluminum alloy ship mockup generator load testing, comprising a mounting base plate (1), characterized in that: A mounting base (2) is fixedly mounted on the upper surface of the mounting base (1). A motor (3) is fixedly mounted on one side of the mounting base (2). A transmission rod (4) is splinedly connected to the output end of the motor (3). A mounting plate (5) is fixedly connected to one end of the transmission rod (4). A lower fixing collar (6) is fixedly connected to one side of the mounting plate (5). An upper fixing collar (7) is rotatably connected to one side of the lower fixing collar (6). A connecting threaded hole (8) is opened on one side of both the lower fixing collar (6) and the upper fixing collar (7). A connecting bolt (9) is threaded inside the connecting threaded hole (8). A fixing threaded hole (10) is opened on one side of both the lower fixing collar (6) and the upper fixing collar (7). A fixing bolt (11) is threaded inside the fixing threaded hole (10).

2. An aluminum alloy ship mockup generator load test tooling according to claim 1, characterized by: A rotating disk (12) is rotatably connected to one side of the mounting base plate (1), and a power cord (13) is connected to one side of the rotating disk (12).

3. An aluminum alloy ship mockup generator load test tooling according to claim 1, characterized by: A first damping shaft (14) is installed on one side of the mounting base plate (1), and a side panel (15) is rotatably connected to one side of the first damping shaft (14). A storage box (16) is fixedly installed on one side of the side panel (15).

4. An aluminum alloy ship mockup generator load test tooling according to claim 1, characterized by: A second damping shaft (17) is installed on one side of the mounting base plate (1), and a short baffle (18) is rotatably connected to one side of the second damping shaft (17).

5. The tooling for load testing of an aluminum alloy marine simulated generator according to claim 1, characterized in that: A connecting plate (20) is fixedly installed on one side of the mounting base plate (1), a lighting lamp (21) is fixedly installed on one side of the connecting plate (20), a third damping shaft (22) is installed at one end of the connecting plate (20), an upper cover plate (23) is rotatably connected to one side of the third damping shaft (22), a control panel (24) is fixedly installed on one side of the upper cover plate (23), and a connecting wire (25) is fixedly connected to one side of the control panel (24).

6. An aluminum alloy ship mockup generator load test tooling according to claim 5, characterized by: A handle (26) is fixedly installed on one side of the upper cover plate (23).