Tough biscuit forming and pressing device

Abstract

The utility model discloses a tough biscuit forming and pressing device which comprises a device body, the device body comprises a lower impression device and an upper impression device, and the upper impression device is fixed to the top of the lower impression device in a welding mode. The upper impression device comprises a first mounting seat, a second mounting seat, an impression roller and a connecting beam, the first mounting seat and the second mounting seat are transversely distributed at equal intervals, and the impression roller is of a cylindrical structure and is mounted between the first mounting seat and the second mounting seat through a bearing; the connecting beam is fixed to the top of the first mounting base and the top of the second mounting base through bolts, the first mounting base and the second mounting base each comprise a main mounting base, an upper supporting block, a lower supporting block and a lower supporting base, and the main mounting bases, the upper supporting blocks, the lower supporting blocks and the lower supporting bases are of a smooth transition and integrated machining forming structure. According to the device, materials of biscuits can be effectively compacted, so that bubbles in the materials are squeezed out, the compactness of the biscuits can be improved, and the taste of the biscuits is improved.

Description

Technical Field

[0001] This utility model relates to the field of biscuit production technology, specifically to a tough biscuit forming and pressing device. Background Technology

[0002] A biscuit production line refers to a combination of automated equipment used for the industrial production of biscuits, covering the entire process from raw material processing to finished product packaging. Modern biscuit production lines are characterized by high efficiency, high degree of automation, and strict hygiene standards, and are suitable for large-scale production of different types of biscuits (such as shortbread biscuits, chewy biscuits, soda crackers, and sandwich biscuits).

[0003] Existing biscuit production equipment has the following defects:

[0004] Existing biscuit production equipment cannot effectively compact the biscuit dough, resulting in air bubbles in the biscuit material, hollow interiors, and a loose texture that affects the taste.

[0005] Therefore, a solution is needed. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] To address the shortcomings of existing technologies, this invention provides a tough biscuit forming and pressing device to solve the problems mentioned in the background section.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: a tough biscuit forming and pressing device, comprising a device body, the device body including a lower molding device and an upper molding device, the upper molding device being fixed to the top of the lower molding device by welding; the upper molding device including a first mounting base, a second mounting base, a molding roller, and a connecting beam, the first mounting base and the second mounting base being distributed laterally at equal intervals, the molding roller having a cylindrical structure, and the molding roller being mounted between the first mounting base and the second mounting base via bearings. The connecting beam has a rectangular structure and is fixed to the top of the first mounting base and the second mounting base by bolts. The first mounting base and the second mounting base each include a main mounting base, an upper support block, a lower support block, and a lower support seat. The main mounting base, the upper support block, the lower support block, and the lower support seat are smoothly transitioned and integrally formed. The main mounting base has a T-shaped structure. The upper support block is located at the top of the main mounting base, the lower support block is located at the bottom of the main mounting base, and the lower support seat is located at the bottom of the lower support block. The main mounting base has a through-hole on its side.

[0010] Preferably, the lower printing device includes a first fixed seat, a second fixed seat, and a drive rod. The drive rod is provided with bearing seats at both ends. The drive rod is installed between the first fixed seat and the second fixed seat through the bearing seats. A rubber roller is provided in the middle of the drive rod. The rubber roller has a cylindrical structure and a hollow internal structure. A drive gear is provided at the left end of the drive rod.

[0011] Preferably, both the first and second fixing seats are L-shaped structures, and both include a support plate and a support foot. The support plate and the support foot are smoothly transitioned and integrally formed. The support foot is located at the bottom outer side of the support plate. Both the support plate and the support foot are rectangular structures. A set of reinforcing blocks distributed symmetrically between the support plate and the support foot are provided. The reinforcing blocks are triangular in shape. Several sets of fixing holes distributed laterally at equal intervals are opened on the surface of the support foot. An outlet is opened on the side of the support plate.

[0012] (III) Beneficial Effects

[0013] This invention provides a device for forming and pressing tough biscuits. It has the following beneficial effects:

[0014] This solution provides a tough biscuit forming and pressing device that can effectively compact the biscuit material, thereby squeezing out air bubbles in the dough, improving the compactness of the biscuit, and enhancing its texture. This device is very simple to use; simply place the material between the upper and lower mold devices, and then squeeze it through the upper and lower mold devices to make the biscuit dough more compact. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the upper printing mold device of this utility model;

[0017] Figure 3 This is a schematic diagram of the lower printing mold device of this utility model.

[0018] In the diagram, 1. Device body; 2. Lower printing device; 3. Upper printing device; 4. First mounting base; 5. Second mounting base; 6. Printing roller; 7. Connecting beam; 8. Main mounting base; 9. Upper support block; 10. Lower support block; 11. Lower support seat; 12. Through-mounting port; 13. First fixed seat; 14. Second fixed seat; 15. Drive rod; 16. Rubber roller; 17. Bearing seat; 18. Drive gear; 19. Support plate; 20. Support foot; 21. Reinforcing block; 22. Fixing hole; 23. Outlet. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figure 1-3 This utility model provides a technical solution:

[0021] Example

[0022] The problem to be solved is that existing biscuit production equipment cannot effectively compact the biscuit sheet, resulting in air bubbles in the biscuit material, hollow interiors, and a loose texture that affects the taste.

[0023] The solution is as follows: A tough biscuit forming and pressing device includes a device body 1, which includes a lower molding device 2 and an upper molding device 3. The upper molding device 3 is fixed to the top of the lower molding device 2 by welding. The upper molding device 3 includes a first mounting base 4, a second mounting base 5, a molding roller 6, and a connecting beam 7. The first mounting base 4 and the second mounting base 5 are distributed in a transversely equidistant manner. The molding roller 6 has a cylindrical structure and is mounted between the first mounting base 4 and the second mounting base 5 by bearings. The connecting beam 7 has a rectangular structure and is fixed to the top of the first mounting base 4 and the second mounting base 5 by bolts. Both the first mounting base 4 and the second mounting base 5 include a main mounting base 8, an upper support block 9, a lower support block 10, and a lower support base 11. The main mounting base 8, the upper support block 9, the lower support block 10, and the lower support base 11 are smoothly connected. The main mounting base 8 is T-shaped, with the upper support block 9 at the top, the lower support block 10 at the bottom, and the lower support base 11 at the bottom. The main mounting base 8 has a through-hole 12 on its side. During installation, the printing roller 6 is installed between the first mounting base 4 and the second mounting base 5, thus achieving the purpose of installation. The position between the first mounting base 4 and the second mounting base 5 can be adjusted to accommodate printing rollers 6 of different lengths. A drive gear 18 can be installed at one end of the printing roller 6, facilitating the driving of the printing roller 6 by a driving device. After driving the printing roller 6, it can cooperate with the rubber roller 16 to compact the biscuit material. The printing roller 6 can also be equipped with printing plates to enhance the appearance of the biscuits.

[0024] The lower printing mold device 2 includes a first fixed base 13, a second fixed base 14, and a drive rod 15. Bearing seats 17 are provided at both ends of the drive rod 15. The drive rod 15 is installed between the first fixed base 13 and the second fixed base 14 via the bearing seats 17. A rubber roller 16 is provided in the middle of the drive rod 15. The rubber roller 16 has a cylindrical structure and a hollow interior. A drive gear 18 is provided at the left end of the drive rod 15. In use, the drive gear 18 is connected to a drive motor via a chain. The motor then electrically drives the gear 18 to rotate via the chain, causing the drive rod 15 to rotate. The drive rod 15 then drives the rubber roller 16 to rotate, and the panel located between the rubber roller 16 and the printing mold roller 6 can be compacted. The operator can then pull the compacted panel out from the other end.

[0025] Both the first fixing base 13 and the second fixing base 14 are L-shaped structures. Each fixing base 13 and the second fixing base 14 includes a support plate 19 and a support foot 20. The support plate 19 and the support foot 20 are smoothly transitioned and integrally formed. The support foot 20 is located at the bottom outer side of the support plate 19. Both the support plate 19 and the support foot 20 are rectangular structures. A set of symmetrically distributed reinforcing blocks 21 are provided between the support plate 19 and the support foot 20. The reinforcing blocks 21 are triangular in shape. Several... The fixing holes 22 are arranged in a horizontally equidistant manner. The support plate 19 has an outlet 23 on its side. The first fixing seat 13 and the second fixing seat 14 are used to support and install the drive rod 15. When fixing the first fixing seat 13 and the second fixing seat 14, the support foot 20 can be attached to the installation point. The operator inserts bolts into the fixing holes 22 of the support foot 20, and then the first fixing seat 13 and the second fixing seat 14 can be fixed. The reinforcing block 21 between the support plate 19 and the support foot 20 is used to improve the structural stability.

[0026] Working principle: During operation, the drive gear 18 is connected to the drive motor via a chain. The motor then drives the gear 18 to rotate via the chain, which in turn rotates the drive rod 15. The drive rod 15 then drives the rubber roller 16 to rotate. The drive gear 18 can be installed at one end of the printing roller 6, which facilitates the drive equipment to drive the printing roller 6. After the printing roller 6 is driven, it can cooperate with the rubber roller 16 to achieve the compaction of the biscuit material. The printing roller 6 can also be selected with printing to enhance the appearance of the biscuits. In this way, the panel between the rubber roller 16 and the printing roller 6 can be compacted, and the operator can pull out the compacted panel from the other end.

[0027] This utility model comprises: 1. Device body; 2. Lower printing mold device; 3. Upper printing mold device; 4. First mounting base; 5. Second mounting base; 6. Printing mold roller; 7. Connecting beam; 8. Main mounting base; 9. Upper support block; 10. Lower support block; 11. Lower support base; 12. Through-mounting port; 13. First fixed base; 14. Second fixed base; 15. Drive rod; 16. Rubber roller; 17. Bearing seat; 18. Drive gear; 19. Support plate; 20. Support foot; 21. Reinforcing block; 22. Fixing hole; 23. Outlet. All components are general standard parts or... The components known to those skilled in the art, whose structures and principles can be learned by them through technical manuals or conventional experimental methods, solve the problem that existing biscuit production equipment cannot effectively compact the biscuit sheet, resulting in air bubbles in the biscuit material, hollow interiors, and a loose texture that affects the taste. This invention, through the combination of the above-mentioned components, can effectively compact the biscuit material, thereby squeezing out air bubbles, improving the compactness of the biscuit, and enhancing its taste.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

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