Mechanism for uniformly smearing sauce on wafer biscuit

Abstract

The utility model discloses a wafer biscuit paste uniform smearing mechanism which comprises supporting plates, energy conveying plates, a driving motor and a smearing mechanism, the supporting plates are oppositely arranged in a left-right structure mode, the supporting plate on the left side is of a U-shaped structure, the supporting plate on the right side is of a C-shaped structure, the energy conveying plates are arranged in the supporting plates, and the driving motor is arranged on the driving motor. The driving motor is arranged at the right end of the supporting plate on the right side, and the smearing mechanism is arranged between the two supporting plates. According to the scheme, the distribution uniformity of paste coating is greatly improved, and waste of the paste coating is avoided.

Description

Technical Field

[0001] This utility model relates to the field of biscuit production technology, specifically to a mechanism for evenly spreading sauce on wafer biscuits. Background Technology

[0002] The filling coating unit is a key piece of equipment in the wafer biscuit production line, responsible for accurately and evenly applying fillings (such as cream, chocolate, jam, etc.) between the wafer layers, which directly affects the product's taste, structural stability, and appearance quality.

[0003] Existing sauce-spreading mechanisms do not distribute the sauce evenly enough during preparation, resulting in uneven application and affecting the final production quality.

[0004] Therefore, a solution is needed. Summary of the Invention

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this invention provides a wafer biscuit spreading mechanism to solve the problems mentioned in the background section.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A wafer biscuit spreading mechanism is characterized in that it includes a support plate, an energy transmission plate, a drive motor, and a spreading mechanism. The support plates are arranged in a left-right opposing structure, with the left support plate having a U-shaped structure and the right support plate having a C-shaped structure. The energy transmission plate is disposed inside each of the support plates. The drive motor is disposed at the right end of the right support plate. The spreading mechanism is disposed between the two support plates.

[0010] The coating mechanism includes a feeding box, a storage tank, a first feeding trough, a limiting groove, a limiting plate, a uniform feeding box, an inlet, a uniform feeding chamber, a conveying mechanism, a uniform feeding net, a bottom box, a second feeding trough, a coating roller, a limiting ring, a heating element, an inner roller, a cylindrical bearing, a rotating cylinder, and a first electric rotator. The feeding box is positioned between two support plates. The storage tank and the first feeding trough are arranged in a left-right configuration inside the feeding box. The limiting groove surrounds the outer wall of the feeding box. The limiting plate is located at the front and rear ends of the limiting groove. The uniform feeding box is located at the bottom of the feeding box. The inlet, corresponding to the bottom of the first feeding trough, is located at the top of the uniform feeding box. The uniform feeding chamber is located inside the uniform feeding box. The material conveying mechanism is located on the material equalization box, the material equalization net is located at the bottom of the material equalization box, the bottom box is located at the bottom of the material equalization box, the second material discharge trough is located inside the bottom box, the sauce spreading roller is located at the bottom of the bottom box, the limiting rings are oppositely located at the left and right ends of the sauce spreading roller, the electric heating tube is located at the left end of the left support plate, the inner roller is located at the right end of the electric heating tube and is located inside the sauce spreading roller, the cylindrical bearing is wrapped around the inner roller and is located inside the left limiting ring, the rotating cylinder is located inside the right limiting ring, and the electric rotator is located at the right end of the rotating cylinder and is located at the right end of the right support plate.

[0011] Preferably, the feeding box has a pyramidal structure, the space of the storage trough is larger than the space of the first feeding trough, the first feeding trough has a pyramidal structure, the second feeding trough has a trapezoidal structure, the upper part of the sauce-spreading roller is located inside the second feeding trough, the left end of the rotating cylinder is connected and fixed to the right end of the sauce-spreading roller, the feeding box, the equalizing box and the bottom box are integrally formed, and the left and right ends of the limiting plate are both connected and fixed to the top of the opposite surfaces of the two feeding boxes.

[0012] Preferably, the material conveying mechanism includes a rotating roller, a feeding screw, a limiting cylinder, an outer sealing ring, a bearing, an inner sealing ring, an extension roller, a docking groove, a rotating shaft, a docking block, and a second electric rotator. The rotating roller is disposed inside the material equalization box, the feeding screw is arranged around the rotating roller, the limiting cylinders are disposed opposite each other at the left and right ends of the rotating roller, the outer sealing ring is disposed on the inner wall of each limiting cylinder, the bearing is disposed on the inner wall of the outer sealing ring, the inner sealing ring is disposed on the inner wall of the bearing, the extension roller is disposed at the right end of the rotating roller, the docking groove is disposed at the right end of the extension roller, the rotating shaft is disposed at the right end of the extension roller, the docking block is disposed at the left end of the rotating shaft corresponding to the position of the docking groove, and the second electric rotator is disposed at the right end of the rotating shaft and located on the support plate on the right side.

[0013] Preferably, each of the limiting cylinders is located half inside the material equalization box and the other half outside the material equalization box. The limiting cylinder and the material equalization box are integrally formed. The extending roller and the rotating roller are integrally formed. The docking groove has an arc-shaped structure. The rotating shaft and the docking block are integrally formed.

[0014] (III) Beneficial Effects

[0015] This invention provides a mechanism for evenly spreading sauce on wafer biscuits. It has the following beneficial effects:

[0016] This solution, through the cooperation of the feeding box and the uniform feeding box, can guide the sauce to the right end of the feeding screw and drive the rotating roller to rotate to push the sauce to the left. The rotation of the feeding screw feeds the sauce repeatedly on the uniform feeding net, making the sauce distribution on the coating roller more uniform. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a schematic diagram of part of the coating mechanism of this utility model;

[0019] Figure 3 This is an exploded view of part of the coating mechanism of this utility model;

[0020] Figure 4 This is a schematic diagram of the material conveying mechanism of this utility model.

[0021] In the diagram, 1-support plate; 2-energy transmission plate; 3-drive motor; 4-coating mechanism; 41-feeding box; 42-storage tank; 43-feeding trough one; 44-limiting groove; 45-limiting plate; 46-uniform material box; 47-feeding port; 48-uniform material chamber; 49-material conveying mechanism; 491-rotating roller; 492-feeding screw; 493-limiting cylinder; 494-outer sealing ring; 495-bearing; 4 96-Inner sealing ring; 497-Extension roller; 498-Matching groove; 499-Rotating shaft; 4910-Matching block; 4911-Electric rotator II; 410-Plying net; 411-Bottom box; 412-Discharge trough II; 413-Spreading roller; 414-Limiting ring; 415-Heating tube; 416-Inner roller; 417-Cylindrical bearing; 418-Rotating cylinder; 419-Electric rotator I. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4 This utility model embodiment provides a technical solution to achieve this: it includes a support plate 1, an energy transmission plate 2 (model: EVAL-2EP130R-PR), a drive motor 3 (model: SER-060-18), and an application mechanism 4. The support plates 1 are arranged in a left-right opposing structure, with the left support plate 1 having a U-shaped structure and the right support plate 1 having a C-shaped structure. The energy transmission plate 2 is disposed inside each support plate 1, the drive motor 3 is disposed at the right end of the right support plate 1, and the application mechanism 4 is disposed between the two support plates 1.

[0024] The core coating mechanism 4 includes a feeding box 41, a storage tank 42, a first feeding trough 43, a limiting groove 44, a limiting plate 45, a uniform feeding box 46, a feeding port 47, a uniform feeding chamber 48, a conveying mechanism 49, a uniform feeding net 410, a bottom box 411, a second feeding trough 412, a coating roller 413, a limiting ring 414, an electric heating element 415 (model: GYXY1-380 / 2), an inner roller 416, a cylindrical bearing 417, and a rotating cylinder 4. 18 and electric rotary actuator 419 (model: PX110-100H), the feeding box 41 is set between two support plates 1, the storage tank 42 and the feeding trough 43 are respectively set in a left and right structure inside the feeding box 41, the limiting groove 44 is arranged around the outer wall of the feeding box 41, the limiting plate 45 is set at the front and rear ends of the limiting groove 44, the material equalization box 46 is set at the bottom of the feeding box 41, and the inlet 47 corresponds to the feeding trough. The bottom of component 43 is located at the top of the material distribution box 46. The material distribution chamber 48 is located inside the material distribution box 46. The material conveying mechanism 49 is located on the material distribution box 46. The material distribution net 410 is located at the bottom of the material distribution box 46. The bottom box 411 is located at the bottom of the material distribution box 46. The second material feeding trough 412 is located inside the bottom box 411. The sauce spreading roller 413 is located at the bottom of the bottom box 411. The limiting rings 414 are oppositely located at the left and right ends of the sauce spreading roller 413. The electric heating tube 415 is located at the left end of the left support plate 1. The inner roller 416 is located at the right end of the electric heating tube 415 and is located inside the sauce spreading roller 413. The cylindrical bearing 417 is wrapped around the inner roller 416 and is located inside the left limiting ring 414. The rotating cylinder 418 is located inside the right limiting ring 414. The electric rotator 419 is located at the right end of the rotating cylinder 418 and is located at the right end of the right support plate 1. By cooperating with the feeding box 41 and the uniform feeding box 46, the sauce can be introduced to the top right end of the feeding screw 492 and driven by the electric rotary device 4911 to rotate the rotating roller 491 to push the sauce to the left. The rotating feeding screw 492 spreads the sauce evenly on the uniform feeding net 410 again and again, making the sauce distribution on the coating roller 413 more uniform.

[0025] The feeding box 41 has a pyramidal structure. The space of the storage trough 42 is larger than that of the feeding trough 43. The feeding trough 43 has a pyramidal structure. The feeding trough 412 has a trapezoidal structure. The upper part of the coating roller 413 is located inside the feeding trough 412. The left end of the rotating cylinder 418 is connected and fixed to the right end of the coating roller 413. The feeding box 41, the equalizing box 46 and the bottom box 411 are integrally formed. The left and right ends of the limiting plate 45 are connected and fixed to the top of the opposite sides of the two feeding boxes 41.

[0026] In detail, the material conveying mechanism 49 includes a rotating roller 491, a feeding screw 492, a limiting cylinder 493, an outer sealing ring 494, a bearing 495, an inner sealing ring 496, an extension roller 497, a docking groove 498, a rotating shaft 499, a docking block 4910, and an electric rotator 4911 (model: PX110-100H). The rotating roller 491 is located inside the material distribution box 46, the feeding screw 492 is arranged around the rotating roller 491, the limiting cylinder 493 is arranged opposite to the left and right ends of the rotating roller 491, and the outer sealing ring 494... 4. The bearing 495 is set on the inner wall of the outer sealing ring 494, the inner sealing ring 496 is set on the inner wall of the bearing 495, the extension rod 497 is set on the right end of the rotating rod 491, the docking groove 498 is set on the right end of the extension rod 497, the rotating shaft 499 is set on the right end of the extension rod 497, the docking block 4910 is set on the left end of the rotating shaft 499 corresponding to the position of the docking groove 498, and the electric rotator 4911 is set on the right end of the rotating shaft 499 and located on the right support plate 1.

[0027] Each limiting cylinder 493 is located half inside the material equalization box 46 and the other half outside the material equalization box 46. The limiting cylinder 493 and the material equalization box 46 are integrally formed. The extension roller 497 and the rotating roller 491 are integrally formed. The docking groove 498 has an arc-shaped structure. The rotating shaft 499 and the docking block 4910 are integrally formed.

[0028] Working principle: In use, start the drive motor 3, and then input the sauce through the feeding trough 43. The storage trough 42 can store spare sauce packages. The sauce falls to the upper right of the rotating roller 491 through the feeding trough 43 and the inlet 47. Under electric drive, the electric rotator 4911 drives the rotating roller 491 to rotate through the rotating shaft 499, which in turn causes the feeding screw 492 to push the sauce to the left and spread it evenly on the spreading net 410. The spread sauce flows downward through the spreading net 410 and the feeding trough 412 and is poured onto the spreading roller 413. With the electric drive, the electric rotator 419 drives the spreading roller 413 to rotate through the rotating cylinder 418, spreading the sauce evenly on the wafer biscuit.

[0029] The present invention comprises: 1-support plate; 2-energy transmission plate; 3-drive motor; 4-coating mechanism; 41-feeding box; 42-storage tank; 43-feeding tank one; 44-limiting groove; 45-limiting plate; 46-uniform material box; 47-inlet; 48-uniform material cavity; 49-material conveying mechanism; 491-rotating roller; 492-feeding screw; 493-limiting cylinder; 494-outer sealing ring; 495-bearing; 496-inner sealing ring; 497-extension roller; 498-connecting groove; 499-rotating shaft; 4910-connecting block; 4911-electric rotator two; 410 411-Evening mesh; 412-Bottom box; 413-Feeding trough II; 414-Spreading roller; 415-Limiting ring; 416-Heating element; 417-Inner roller; 418-Cylindrical bearing; 419-Electric rotator I. These components are all general standard parts or parts known to those skilled in the art. Their structure and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this invention is that existing spreading mechanisms do not distribute the spreading paste evenly enough during preparation, resulting in uneven application and affecting the final production quality. This invention significantly improves the uniformity of spreading paste distribution and avoids wasted spreading paste.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0031] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A wafer biscuit spreading mechanism, characterized in that: It includes a support plate (1), an energy transmission plate (2), a drive motor (3), and a coating mechanism (4). The support plates (1) are arranged in a left-right structure, with the left support plate (1) having a U-shaped structure and the right support plate (1) having a C-shaped structure. The energy transmission plate (2) is disposed inside each support plate (1). The drive motor (3) is disposed at the right end of the right support plate (1). The coating mechanism (4) is disposed between the two support plates (1). The coating mechanism (4) includes a feeding box (41), a storage tank (42), a first feeding tank (43), a limiting groove (44), a limiting plate (45), a uniform feeding box (46), a feeding port (47), a uniform feeding chamber (48), a conveying mechanism (49), a uniform feeding net (410), a bottom box (411), a second feeding tank (412), a coating roller (413), a limiting ring (414), an electric heating tube (415), an inner roller (416), a cylindrical bearing (417), a rotating cylinder (418), and an electric rotator (419). The feeding box (41) The material storage tank (42) and the first discharge tank (43) are respectively arranged in a left-right structure inside the discharge box (41). The limiting groove (44) is arranged around the outer wall of the discharge box (41). The limiting plate (45) is arranged at the front and rear ends of the limiting groove (44). The material leveling box (46) is arranged at the bottom of the discharge box (41). The inlet (47) is arranged at the top of the material leveling box (46) corresponding to the bottom of the first discharge tank (43). The material leveling chamber (46) is arranged between the two support plates (1). The storage tank (42) and the first discharge tank (43) are respectively arranged in a left-right structure inside the discharge box (41). The limiting groove (44) is arranged around the outer wall of the discharge box (41). The limiting plate (45) is arranged at the front and rear ends of the limiting groove (44). The material leveling box (46) is arranged at the bottom of the discharge box (41). The material leveling chamber (46) is arranged at the bottom of the discharge box (41). 48) The material feeding mechanism (49) is located inside the material feeding box (46), the material feeding net (410) is located at the bottom of the material feeding box (46), the bottom box (411) is located at the bottom of the material feeding box (46), the second feeding trough (412) is located inside the bottom box (411), the sauce spreading roller (413) is located at the bottom of the bottom box (411), the limiting ring (414) is oppositely located at the left and right ends of the sauce spreading roller (413), and the electric heating tube (41... 5) The inner roller (416) is located at the left end of the support plate (1) on the left side, the inner roller (416) is located at the right end of the electric heating tube (415) and inside the sauce spreading roller (413), the cylindrical bearing (417) is wrapped around the inner roller (416) and located inside the left limiting ring (414), the rotating cylinder (418) is located inside the right limiting ring (414), and the electric rotator (419) is located at the right end of the rotating cylinder (418) and at the right end of the support plate (1) on the right side.

2. The wafer cookie spreader of claim 1, wherein: The feeding box (41) has a pyramidal structure. The space of the storage trough (42) is larger than the space of the first feeding trough (43). The first feeding trough (43) has a pyramidal structure. The second feeding trough (412) has a trapezoidal structure. The upper part of the sauce-coating roller (413) is located inside the second feeding trough (412). The left end of the rotating cylinder (418) is connected and fixed to the right end of the sauce-coating roller (413). The feeding box (41), the equalizing box (46), and the bottom box (411) are integrally formed. The left and right ends of the limiting plate (45) are both connected and fixed to the top of the opposite sides of the two feeding boxes (41).

3. The wafer cookie spreader of claim 1, wherein: The material conveying mechanism (49) includes a rotating roller (491), a feeding screw (492), a limiting cylinder (493), an outer sealing ring (494), a bearing (495), an inner sealing ring (496), an extension roller (497), a docking groove (498), a rotating shaft (499), a docking block (4910), and an electric rotator (4911). The rotating roller (491) is disposed inside the material equalization box (46), the feeding screw (492) is arranged around the rotating roller (491), the limiting cylinders (493) are arranged opposite to each other at the left and right ends of the rotating roller (491), and the outer sealing rings (494) are disposed inside each of the limiting cylinders (493). On the wall, the bearing (495) is disposed on the inner wall of the outer sealing ring (494), the inner sealing ring (496) is disposed on the inner wall of the bearing (495), the extension rod (497) is disposed on the right end of the rotating rod (491), the docking groove (498) is disposed on the right end of the extension rod (497), the rotating shaft (499) is disposed on the right end of the extension rod (497), the docking block (4910) is disposed on the left end of the rotating shaft (499) corresponding to the position of the docking groove (498), and the electric rotator II (4911) is disposed on the right end of the rotating shaft (499) and located on the support plate (1) on the right side.

4. The wafer cookie spreader of claim 3, wherein: Each of the limiting cylinders (493) is located half inside the material distribution box (46) and the other half outside the material distribution box (46). The limiting cylinder (493) is integrally formed with the material distribution box (46). The extending rod (497) is integrally formed with the rotating rod (491). The docking groove (498) has an arc-shaped structure. The rotating shaft (499) is integrally formed with the docking block (4910).

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