Discharging dust removal system of double-hearth lime kiln

By setting up preliminary and circulating dust removal mechanisms at the discharge point of a double-chamber lime kiln, combined with a fan, water tank, and filter screen, two-stage dust removal and circulating water utilization are achieved, solving the problems of poor dust removal effect and high maintenance cost, and improving dust removal efficiency and system stability.

CN224141789UActive Publication Date: 2026-04-21WENSHAN HESHENG IND & TRADE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WENSHAN HESHENG IND & TRADE CO LTD
Filing Date
2025-05-15
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing dust removal methods for double-chamber lime kilns are ineffective, with dust collector bags easily damaged and filter screens prone to clogging, resulting in high maintenance costs.

Method used

It employs a preliminary dust removal mechanism and a circulating dust removal mechanism, combined with a fan, a dust removal water tank, an air filter, and a liquid filter, to achieve two-stage dust removal and water recycling, preventing impurities from clogging the system.

Benefits of technology

It improves dust removal efficiency, reduces water waste, lowers maintenance costs, and ensures the stable operation of the dust removal system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224141789U_ABST
    Figure CN224141789U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of lime production, and discloses a double-hearth lime kiln discharging dust removal system which comprises a primary dust removal mechanism, a circulating dust removal mechanism is arranged on the right side wall face of the primary dust removal mechanism, and the primary dust removal mechanism comprises a first fan. A first fan is fixedly mounted at the bottom of the double-hearth lime kiln, one end of the first fan is fixedly connected with a discharge port of the double-hearth lime kiln through a connecting pipe, a barrel is fixedly mounted at the other end of the first fan through a connecting pipe, a support is fixedly mounted on the outer wall of the barrel, and a discharge valve is arranged at the bottom of the barrel. Dust generated during discharging of the lime kiln can be subjected to two-time dust removal treatment, the dust removal effect is better, meanwhile, due to the arrangement of the circulating dust removal mechanism, water obtained after dust removal can be recycled, waste of water resources is reduced, impurities in circulating water can be filtered through a liquid filter screen, the impurities are prevented from blocking a pipeline, and the service life of the lime kiln is prolonged. The practicability of the dust removal system is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of lime production technology, and in particular to a dust removal system for the discharge of a double-chamber lime kiln. Background Technology

[0002] A double-chamber lime kiln is a device used for producing lime. It typically consists of two adjacent cylindrical chambers: a preheating chamber and a combustion chamber. Limestone and fuel are fed into the preheating chamber through the feed inlet. After preheating, the limestone enters the combustion chamber for calcination. During combustion, the high-temperature flue gas generated by fuel combustion passes through the preheating chamber to preheat the limestone, thus accelerating the decomposition and calcination reaction. Double-chamber lime kilns offer several advantages, including flexibility, high efficiency, and sustainability. They can adapt to different types of limestone and fuel and can be adjusted and controlled as needed. Furthermore, the presence of the preheating chamber shortens the calcination time of the limestone, thereby improving production efficiency. Double-chamber lime kilns can also reduce energy consumption and environmental impact by recovering and reusing the heat energy in the flue gas. Dust removal treatment is usually required for the discharge from double-chamber lime kilns to reduce the environmental and health impacts of emitted particulate matter. Generally, the dust is collected first and then treated with dust removal technology.

[0003] Existing dust removal methods for double-chamber lime kilns generally rely solely on air filters or dust collection bags for dust filtration. However, these methods are ineffective, the dust collection bags are prone to damage, and the filters are easily clogged, requiring frequent replacement or cleaning, which increases maintenance costs.

[0004] Therefore, we propose a dust removal system for the discharge of a double-chamber lime kiln. Utility Model Content

[0005] The present invention mainly addresses the technical problems existing in the prior art by providing a dust removal system for the discharge of a double-chamber lime kiln.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a dust removal system for a double-chamber lime kiln, comprising a preliminary dust removal mechanism, wherein a circulating dust removal mechanism is provided on the right side wall of the preliminary dust removal mechanism, the preliminary dust removal mechanism includes a first fan, one end of which is fixedly connected to the discharge port of the double-chamber lime kiln via a connecting pipe, and the other end of which is fixedly installed with a cylinder via a connecting pipe, a bracket is fixedly installed on the outer wall of the cylinder, a discharge valve is provided at the bottom of the cylinder, and a ventilation pipe is fixedly installed on the upper end of the inner wall of the cylinder; the circulating dust removal mechanism includes a dust removal water tank, and the left side wall of the dust removal water tank is fixedly connected to one end of a second fan via a connecting pipe.

[0007] Preferably, a second fan is installed at the top of the ventilation duct via a connecting pipe, and the other end of the second fan is fixedly connected to the left side wall of the circulating dust removal mechanism via a connecting pipe.

[0008] Preferably, an air filter is fixedly installed on the top of the dust removal water tank, and an exhaust pipe is fixedly installed on the top of the air filter.

[0009] Preferably, a circulating water pump is installed at the lower right side wall of the dust removal water tank via a connecting pipe.

[0010] Preferably, a circulating water tank is fixedly installed on the top of the circulating water pump via a connecting pipe.

[0011] Preferably, the lower end of the right side wall of the circulating water tank is fixedly connected to the upper end of the right side wall of the dust removal water tank via a connecting pipe.

[0012] Preferably, a liquid filter screen is fixedly installed in the middle of the inner wall of the circulating water tank.

[0013] This utility model provides a dust removal system for the discharge of a double-chamber lime kiln. It has the following beneficial effects:

[0014] 1. This double-chamber lime kiln discharge dust removal system, by setting up a preliminary dust removal mechanism and a circulating dust removal mechanism, can perform two dust removal processes on the dust generated during the discharge of the lime kiln, resulting in better dust removal effect. At the same time, the setting of the circulating dust removal mechanism can recycle the water after dust removal, reducing the waste of water resources. Furthermore, the liquid filter screen can filter impurities in the circulating water to prevent impurities from clogging the pipes, thereby improving the practicality of the dust removal system.

[0015] 2. This double-chamber lime kiln discharge dust removal system, by setting up an air filter, can further filter the air after dust removal, thereby improving the dust removal effect. At the same time, the air filter can also prevent impurities from entering the dust removal water tank, thus protecting the normal operation of the dust removal system. Attached Figure Description

[0016] Figure 1 This is a perspective view of the overall structure of this utility model;

[0017] Figure 2 This is a perspective view of the preliminary dust removal mechanism of this utility model;

[0018] Figure 3 This is a perspective view of the circulating dust removal mechanism of this utility model.

[0019] Legend: 10. Preliminary dust removal mechanism; 11. Circulating dust removal mechanism; 12. First fan; 13. Cylinder; 14. Support; 15. Discharge valve; 16. Ventilation pipe; 17. Second fan; 18. Dust removal water tank; 19. Air filter; 20. Exhaust pipe; 21. Circulating water pump; 22. Circulating water tank; 23. Liquid filter. Detailed Implementation

[0020] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.

[0021] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportional relationships, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.

[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0023] In the description of the embodiments of this utility model, it should be noted that the terms "center," "upper," "lower," "inner," "outer," and "side," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0024] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this utility model based on the specific circumstances.

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example 1: A dust removal system for the discharge of a double-chamber lime kiln, such as... Figures 1-2 As shown, the system includes a preliminary dust removal mechanism 10, and a circulating dust removal mechanism 11 is provided on the right wall of the preliminary dust removal mechanism 10. The preliminary dust removal mechanism 10 includes a first fan 12, one end of which is fixedly connected to the discharge port of the double-chamber lime kiln through a connecting pipe, and the other end of which is fixedly installed with a cylinder 13 through a connecting pipe. By setting up the preliminary dust removal mechanism 10 and the circulating dust removal mechanism 11, the dust generated when the lime kiln discharges can be treated twice, resulting in better dust removal effect. At the same time, the setting of the circulating dust removal mechanism 11 can recycle the water after dust removal, reducing the waste of water resources. Furthermore, the liquid filter screen 23 can filter impurities in the circulating water, preventing impurities from clogging the pipes and improving the practicality of the dust removal system.

[0027] Example 2: Based on Example 1, as follows Figure 2 As shown, a bracket 14 is fixedly installed on the outer wall of the cylinder 13, a discharge valve 15 is provided at the bottom of the cylinder 13, a ventilation pipe 16 is fixedly installed on the upper end of the inner wall of the cylinder 13, a second fan 17 is provided at the top of the ventilation pipe 16 through a connecting pipe, and the other end of the second fan 17 is fixedly connected to the left side wall of the circulating dust removal mechanism 11 through a connecting pipe. By setting an air filter 19, the air after dust removal can be filtered again, which further improves the dust removal effect. At the same time, the setting of the air filter 19 can also prevent impurities from entering the dust removal water tank 18, thus protecting the normal operation of the dust removal system.

[0028] Example 3: Based on Examples 1 and 2, as follows... Figure 3As shown, the circulating dust removal mechanism 11 includes a dust removal water tank 18, and the left side wall of the dust removal water tank 18 is fixedly connected to one end of the second fan 17 through a connecting pipe. An air filter 19 is fixedly installed on the top of the dust removal water tank 18, and an exhaust pipe 20 is fixedly installed on the top of the air filter 19. A circulating water pump 21 is installed at the lower end of the right side wall of the dust removal water tank 18 through a connecting pipe. A circulating water tank 22 is fixedly installed on the top of the circulating water pump 21 through a connecting pipe, and the lower end of the right side wall of the circulating water tank 22 is fixedly connected to the upper end of the right side wall of the dust removal water tank 18 through a connecting pipe. A liquid filter 23 is fixedly installed in the middle of the inner wall of the circulating water tank 22.

[0029] The working principle of this utility model:

[0030] In operation, the dust-laden gas from the discharge port of the double-chamber lime kiln is first drawn into the cylinder 13 by the first blower 12. Inside the cylinder 13, the gas's velocity decreases and its flow direction changes, causing larger particles to settle to the bottom of the cylinder 13 under the influence of gravity and inertia, and then discharge through the discharge valve 15. The gas, after preliminary dust removal, enters the second blower 17 through the ventilation pipe 16. The second blower 17 then sends the gas into the dust removal water tank 18, where the dust particles are absorbed by the water. The purified gas is further filtered through the air filter 19 and finally discharged through the exhaust pipe 20. Simultaneously, the circulating water pump 21 pumps the water from the dust removal water tank 18 to the circulating water tank 22, where impurities are filtered through the liquid filter 23. The water is then returned to the dust removal water tank 18, forming a cycle. This not only improves dust removal efficiency but also saves water resources.

[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A double shaft lime kiln discharge dedusting system comprising a preliminary dedusting mechanism (10), characterized in that: The preliminary dust removal mechanism (10) is provided with a circulating dust removal mechanism (11) on the right side wall. The preliminary dust removal mechanism (10) includes a first fan (12), and one end of the first fan (12) is fixedly connected to the discharge port of the double-chamber lime kiln through a connecting pipe. The other end of the first fan (12) is fixedly installed with a cylinder (13) through a connecting pipe. A bracket (14) is fixedly installed on the outer wall of the cylinder (13). A discharge valve (15) is provided at the bottom of the cylinder (13). A ventilation pipe (16) is fixedly installed on the upper end of the inner wall of the cylinder (13). The circulating dust removal mechanism (11) includes a dust removal water tank (18), and the left side wall of the dust removal water tank (18) is fixedly connected to one end of a second fan (17) through a connecting pipe.

2. The twin shaft lime kiln dust extraction system of claim 1, wherein: The top of the ventilation pipe (16) is provided with a second fan (17) through a connecting pipe, and the other end of the second fan (17) is fixedly connected to the left side wall of the circulating dust removal mechanism (11) through a connecting pipe.

3. The twin shaft lime kiln dust extraction system of claim 1, wherein: An air filter (19) is fixedly installed on the top of the dust removal water tank (18), and an exhaust pipe (20) is fixedly installed on the top of the air filter (19).

4. The twin shaft lime kiln dust extraction system of claim 1, wherein: A circulating water pump (21) is installed at the lower right side wall of the dust removal water tank (18) via a connecting pipe.

5. The twin shaft lime kiln dust extraction system of claim 4, wherein: The top of the circulating water pump (21) is fixedly installed with a circulating water tank (22) via a connecting pipe.

6. The twin chamber lime kiln dust extraction system of claim 5, wherein: The lower right side wall of the circulating water tank (22) is fixedly connected to the upper right side wall of the dust removal water tank (18) via a connecting pipe.

7. The dual chamber lime kiln dust extraction system of claim 5, wherein: A liquid filter screen (23) is fixedly installed in the middle of the inner wall of the circulating water tank (22).