Water-based release agent production and preparation device

Abstract

The utility model belongs to the technical field of water-based release agent production, particularly relates to a water-based release agent production and preparation device, and provides the following scheme aiming at the problems that the production efficiency is reduced due to the fact that the emulsification time is prolonged due to existing large-particle substances, and materials or emulsifiers are wasted due to the fact that the large-particle substances are filtered. Comprising an emulsifying tank and a supporting frame, the emulsifying tank is arranged on the supporting frame in a penetrating mode, a heating wire for generating heat is arranged in the emulsifying tank, in the emulsifying device, due to the arrangement of a grinding assembly, materials can be ground immediately after entering the emulsifying tank, the refining degree and the emulsifying effect of the materials are effectively improved, and the emulsifying effect of the materials is improved. And meanwhile, the first fixing assembly and the second fixing assembly stably fix the movable grinding disc and the static grinding disc correspondingly, the stability of the grinding process is guaranteed, the weighing assembly guarantees the matching precision of materials, and the stability and performance of the product are improved.

Description

Technical Field

[0001] This utility model relates to the field of water-based release agent production technology, and in particular to a water-based release agent production and preparation device. Background Technology

[0002] Water-based mold release agents are functional chemical products used in various molding processes to facilitate the separation of the product from the mold surface, preventing them from sticking together, without affecting the performance of the product or the mold.

[0003] Traditional equipment used for producing water-based release agents often encounters large particles, such as solid emulsifiers, in the material emulsification process. Stirring cannot effectively break down these large particles, leading to prolonged emulsification time and reduced production efficiency. Directly filtering out large particles results in waste of material or emulsifier. Therefore, we propose a water-based release agent production and preparation device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies, such as the presence of large particles in the material leading to prolonged emulsification time and reduced production efficiency, and the waste of material or emulsifier caused by filtering large particles. Therefore, this invention proposes a water-based mold release agent production and preparation device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A water-based mold release agent production and preparation apparatus includes an emulsifying tank and a support frame. The emulsifying tank is mounted on the support frame. A heating wire for generating heat is installed inside the emulsifying tank. A discharge pipe is fixedly connected to the bottom of the emulsifying tank. A sealing cover is provided on the top of the emulsifying tank. An inlet pipe and a drug inlet pipe are fixedly connected to the top of the sealing cover. Both the inlet pipe and the drug inlet pipe are connected to the interior of the emulsifying tank. A stirring rod is rotatably connected through the sealing cover. The bottom of the stirring rod extends into the interior of the emulsifying tank and is fixedly connected to a turbine. The apparatus also includes:

[0007] Weighing assembly, located on top of the support frame, is used to weigh the material inside the emulsion tank;

[0008] The grinding component is located inside the emulsifying tank and is used to grind the materials entering the emulsifying tank to accelerate the emulsification effect.

[0009] The drive assembly, located on top of the sealed cover, is used to drive the stirring rod to rotate.

[0010] In one possible design, the weighing assembly includes two fixed ears, which are symmetrically fixed to the outer wall of the emulsifying tank. A weighing sensor is connected to the bottom of each of the two fixed ears. The top of the support frame has a slot corresponding to the fixed ears. The two fixed ears slide into the corresponding slots, and the weighing sensor contacts the bottom inner wall of the slot.

[0011] In one possible design, the grinding assembly includes a moving grinding disc and a stationary grinding disc, both of which are mounted on a stirring rod. Both the moving and stationary grinding discs are located inside the emulsification tank, with the stationary grinding disc positioned above the moving grinding disc. The stationary grinding disc has a feed hole and a drug inlet, and a feed pipe and a drug inlet are respectively connected to the feed hole and the drug inlet. The stirring rod is provided with a first fixing component for fixing the position of the moving grinding disc, and the top of the sealing cover has a second fixing component for fixing the position of the stationary grinding disc.

[0012] In one possible design, the first fixing component includes a fixing plate, which is fixedly sleeved on the stirring rod. Four limiting blocks are fixedly mounted on the top of the fixing plate. The bottom of the moving grinding disc has limiting grooves corresponding to the four limiting blocks. The four limiting blocks are respectively engaged with the corresponding limiting grooves. The moving grinding disc has four mounting holes, and fixing bolts are rotatably installed in each of the four mounting holes. The four fixing bolts are respectively threadedly connected to the corresponding limiting blocks.

[0013] In one possible design, the second fixing component includes a mounting bracket fixedly mounted on the top of the sealing cover. Two fixing rods slide through the sealing cover, with their bottom ends sliding through the sealing cover and extending into the interior of the emulsifying tank. The bottom ends of both fixing rods are fixedly connected to the top of the stationary grinding disc. Two sealing rings are fixedly mounted on the outer wall of the stationary grinding disc, and both sealing rings are in contact with the inner wall of the emulsifying tank. Both fixing rods are fixedly connected to the mounting bracket by limiting nuts.

[0014] In one possible design, the drive assembly includes a gearbox fixedly mounted on top of the sealing cover, the output end of the gearbox being fixedly connected to the stirring rod, the top of the gearbox extending above the mounting bracket, and a servo motor fixedly mounted on the top of the gearbox, the output end of the servo motor being fixedly connected to the input end of the gearbox.

[0015] In one possible design, the outer wall of the stirring rod is fixedly provided with two scrapers between the turbine and the moving grinding disc, and one side of each scraper is in contact with the inner wall of the emulsification tank.

[0016] In one possible design, an exhaust pipe is fixed to the outer wall of the emulsifying tank, and the exhaust pipe is connected to the interior of the emulsifying tank.

[0017] In one possible design, electromagnetic valves are installed on the discharge pipe, feed pipe, drug inlet pipe, and exhaust pipe.

[0018] In this application, firstly, the heating wire inside the emulsification tank is activated to raise the temperature inside the emulsification tank, thereby improving the emulsification effect. The required materials are then added into the emulsification tank through the feed pipe and the drug inlet pipe, respectively. Two weighing sensors on the two fixed ears are connected to the support frame to weigh the materials entering the emulsification tank in a static state, ensuring the accuracy of the material ratio.

[0019] During the process of material entering the emulsification tank, the servo motor starts and drives the gearbox to work. The gearbox drives the stirring rod to rotate. The material entering the emulsification tank first passes through the feed hole and drug inlet on the stationary grinding disc, and then falls between the moving grinding disc and the stationary grinding disc. As the stirring rod rotates, the moving grinding disc is fixed on the stirring rod by the first fixed component. Therefore, it will rotate with the stirring rod and generate relative motion with the stationary grinding disc to grind the material, improve the fineness of the material and the emulsification effect.

[0020] The ground material falls below the moving grinding disc. The rotation of the stirring rod drives the turbine to rotate, which stirs and emulsifies the material. The scraper on the stirring rod ensures that the material inside the emulsification tank is fully stirred, while preventing the material from sticking and accumulating.

[0021] During the emulsification process, the generated gas is discharged from the emulsification tank through the exhaust pipe. After emulsification is completed, the solenoid valve on the discharge pipe is opened to discharge the produced water-based release agent from the device.

[0022] Beneficial effects: In this utility model, the water-based release agent production and preparation device, through the setting of the grinding component, enables the material to be ground immediately after entering the emulsification tank, which effectively improves the fineness of the material and the emulsification effect, and enhances the quality of the product.

[0023] In this utility model, the water-based release agent production and preparation device uses a first fixing component and a second fixing component to stably fix the moving grinding disc and the stationary grinding disc, respectively, thus ensuring the stability of the grinding process.

[0024] In this utility model, the water-based release agent production and preparation device ensures the accuracy of material proportioning through precise weighing by the weighing component, thereby improving the stability and performance of the product.

[0025] In this invention, the grinding components enable the material to be ground immediately after entering the emulsification tank, effectively improving the fineness of the material and the emulsification effect, thus enhancing the quality of the product. Meanwhile, the first and second fixing components stably fix the moving and stationary grinding discs, respectively, ensuring the stability of the grinding process. The weighing component ensures the accuracy of the material proportions, improving the stability and performance of the product. Attached Figure Description

[0026] Figure 1 This is a three-dimensional structural schematic diagram of a water-based release agent production and preparation device proposed in this utility model;

[0027] Figure 2 This is a three-dimensional cross-sectional structural diagram of the emulsification tank of the water-based release agent production and preparation device proposed in this utility model;

[0028] Figure 3 This is a three-dimensional structural diagram of the stationary grinding disc of a water-based release agent production and preparation device proposed in this utility model;

[0029] Figure 4 This is a three-dimensional structural diagram of the moving grinding disc of a water-based release agent production and preparation device proposed in this utility model.

[0030] In the diagram: 1. Emulsifying tank; 101. Heating wire; 102. Discharge pipe; 2. Sealing cap; 201. Feed pipe; 202. Drug inlet pipe; 3. Support frame; 4. Fixing lug; 5. Weighing sensor; 6. Stirring rod; 7. Turbine; 8. Gearbox; 9. Servo motor; 10. Fixed disc; 11. Moving grinding disc; 12. Limiting block; 13. Stationary grinding disc; 131. Feed hole; 132. Drug inlet; 14. Fixing rod; 15. Mounting bracket; 16. Scraper; 17. Solenoid valve; 18. Exhaust pipe; 19. Sealing ring. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0032] Example 1: Refer to Figure 1-4 A mold release agent production and preparation apparatus includes an emulsifying tank 1 and a support frame 3. The emulsifying tank 1 is mounted through the support frame 3, and a heating wire 101 is installed inside to heat the material inside the tank. A discharge pipe 102 is fixedly connected to the bottom of the emulsifying tank 1 for discharging the prepared mold release agent. A sealing cover 2 is provided on the top of the emulsifying tank 1, and a feed pipe 201 and a drug inlet pipe 202 are fixedly connected to the top of the sealing cover 2. Both are connected to the interior of the emulsifying tank 1 and are used to add raw materials and drugs, respectively.

[0033] A stirring rod 6 is rotatably connected through the sealing cap 2. The bottom of the stirring rod 6 extends into the interior of the emulsification tank 1 and is fixedly connected to a turbine 7 for stirring the material inside the tank. A drive assembly is also provided to drive the stirring rod 6 to rotate. The drive assembly includes a gearbox 8 and a servo motor 9. The gearbox 8 is fixedly mounted on the top of the sealing cap 2, and its output end is fixedly connected to the stirring rod 6. The servo motor 9 is fixedly mounted on the top of the gearbox 8, and its output end is fixedly connected to the input end of the gearbox 8, thereby driving the stirring rod 6 to rotate via the servo motor 9.

[0034] To achieve material weighing, a weighing assembly is installed on the top of the support frame 3. The weighing assembly includes two fixed ears 4 and a weighing sensor 5. The two fixed ears 4 are symmetrically fixed to the outer wall of the emulsifying tank 1, and the weighing sensor 5 is connected to the bottom of each ear. The top of the support frame 3 has a slot corresponding to the fixed ears 4. The two fixed ears 4 slide into the corresponding slots, and the weighing sensor 5 contacts the bottom inner wall of the slot, thereby enabling real-time detection of the weight of the emulsifying tank 1 and the material inside.

[0035] To accelerate emulsification, a grinding assembly is installed inside the emulsification tank 1. The grinding assembly includes a moving grinding disc 11 and a stationary grinding disc 13, both mounted on the stirring rod 6 and located inside the emulsification tank 1. The stationary grinding disc 13 is positioned above the moving grinding disc 11 and has a feed hole 131 and a drug inlet 132. Feed pipes 201 and 202 are connected to the feed hole 131 and drug inlet 132, respectively, allowing raw materials and pharmaceuticals to enter between the moving grinding disc 11 and the stationary grinding disc 13 for grinding.

[0036] To fix the positions of the moving grinding disc 11 and the stationary grinding disc 13, a first fixing component and a second fixing component are provided. The first fixing component includes a fixing disc 10 and limiting blocks 12. The fixing disc 10 is fixedly sleeved on the stirring rod 6, and four limiting blocks 12 are fixedly installed on its top. The bottom of the moving grinding disc 11 has limiting grooves corresponding to the four limiting blocks 12. The four limiting blocks 12 are respectively engaged with the corresponding limiting grooves and are threadedly connected by fixing bolts, thereby fixing the position of the moving grinding disc 11. The second fixing component includes a mounting bracket 15 and fixing rods 14. The mounting bracket 15 is fixedly installed on the top of the sealing cover 2. The two fixing rods 14 slide through the sealing cover 2 and extend into the interior of the emulsifying tank 1, and their bottom ends are fixedly connected to the top of the stationary grinding disc 13. Two sealing rings 19 are fixedly installed on the outer wall of the stationary grinding disc 13, which fit against the inner wall of the emulsifying tank 1 to prevent material leakage. Both fixing rods 14 are fixedly connected to the mounting bracket 15 by limiting nuts, thereby fixing the position of the stationary grinding disc 13.

[0037] On the outer wall of the stirring rod 6, between the turbine 7 and the moving grinding disc 11, two scrapers 16 are fixedly installed. One side of the scraper is in contact with the inner wall of the emulsification tank 1 to scrape off the residual material on the tank wall and ensure that the material is fully mixed.

[0038] This application can be used in the field of water-based release agent production technology, or in other fields applicable to this application.

[0039] Example 2: Reference Figure 1-3 Based on Example 1, an improvement is made to a water-based release agent production and preparation device, which is applied to the field of water-based release agent production technology. In addition, an exhaust pipe 18 is fixedly installed on the outer wall of the emulsification tank 1, which is connected to the interior of the emulsification tank 1 to discharge the gas generated in the tank and ensure safety in the production process.

[0040] Electromagnetic valves 17 are installed on the discharge pipe 102, feed pipe 201, drug inlet pipe 202 and exhaust pipe 18 to control the opening and closing of each pipe and ensure the smooth operation of the production process.

[0041] However, as is well known to those skilled in the art, the working principle and wiring method of the servo motor 9 are commonplace and are all conventional methods or common knowledge. They will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.

[0042] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A water-based mold release agent production and preparation apparatus, comprising an emulsifying tank (1) and a support frame (3), wherein the emulsifying tank (1) is disposed through the support frame (3), a heating wire (101) for generating heat is disposed inside the emulsifying tank (1), a discharge pipe (102) is fixedly connected to the bottom of the emulsifying tank (1), a sealing cover (2) is disposed on the top of the emulsifying tank (1), a feed pipe (201) and a drug inlet pipe (202) are fixedly connected to the top of the sealing cover (2), both the feed pipe (201) and the drug inlet pipe (202) are connected to the interior of the emulsifying tank (1), a stirring rod (6) is rotatably connected through the sealing cover (2), the bottom of the stirring rod (6) extends into the interior of the emulsifying tank (1) and is fixedly connected to a turbine (7), characterized in that, The device also includes: Weighing assembly, located on top of support frame (3), is used to weigh the material in emulsification tank (1); The grinding component is located inside the emulsifying tank (1) and is used to grind the material entering the emulsifying tank (1) to accelerate the emulsification effect. The drive assembly is located on top of the sealing cover (2) and is used to drive the stirring rod (6) to rotate.

2. A device for producing an aqueous release agent according to claim 1, characterized in that The weighing assembly includes two fixed ears (4), which are symmetrically fixed on the outer wall of the emulsifying tank (1). A weighing sensor (5) is connected to the bottom of each of the two fixed ears (4). The top of the support frame (3) is provided with a slot corresponding to the fixed ears (4). The two fixed ears (4) slide in cooperation with the corresponding slots. The weighing sensor (5) touches the bottom inner wall of the slot.

3. The apparatus for producing and preparing an aqueous release agent according to claim 1, characterized in that, The grinding assembly includes a moving grinding disc (11) and a stationary grinding disc (13). Both the moving grinding disc (11) and the stationary grinding disc (13) are mounted on a stirring rod (6). Both the moving grinding disc (11) and the stationary grinding disc (13) are located inside the emulsification tank (1), and the stationary grinding disc (13) is located above the moving grinding disc (11). The stationary grinding disc (13) has a feed hole (131) and a drug inlet hole (132). The feed pipe (201) and the drug inlet pipe (202) are respectively connected to the feed hole (131) and the drug inlet hole (132). The stirring rod (6) is provided with a first fixing component for fixing the position of the moving grinding disc (11), and the top of the sealing cover (2) has a second fixing component for fixing the position of the stationary grinding disc (13).

4. A device for producing an aqueous release agent according to claim 3, characterized in that The first fixing component includes a fixing plate (10), which is fixedly sleeved on the stirring rod (6). The top of the fixing plate (10) is fixedly provided with four limiting blocks (12). The bottom of the moving grinding plate (11) is provided with limiting grooves corresponding to the four limiting blocks (12). The four limiting blocks (12) are respectively engaged with the corresponding limiting grooves. The moving grinding plate (11) is provided with four mounting holes. Each of the four mounting holes is rotatably provided with a fixing bolt. The four fixing bolts are respectively threadedly connected to the corresponding limiting blocks (12).

5. A device for producing an aqueous release agent according to claim 3, characterized in that The second fixing component includes a mounting bracket (15), which is fixedly mounted on the top of the sealing cover (2). Two fixing rods (14) slide through the sealing cover (2). The bottom ends of the two fixing rods (14) slide through the sealing cover (2) and extend into the interior of the emulsifying tank (1). The bottom ends of the two fixing rods (14) are fixedly connected to the top of the stationary grinding disc (13). Two sealing rings (19) are fixedly mounted on the outer wall of the stationary grinding disc (13). The two sealing rings (19) are in contact with the inner wall of the emulsifying tank (1). The two fixing rods (14) are fixedly connected to the mounting bracket (15) by limiting nuts.

6. A device for producing an aqueous release agent according to claim 5, characterized in that The drive assembly includes a gearbox (8), which is fixedly mounted on the top of the sealing cover (2). The output end of the gearbox (8) is fixedly connected to the stirring rod (6). The top of the gearbox (8) extends above the mounting bracket (15). A servo motor (9) is fixedly mounted on the top of the gearbox (8). The output end of the servo motor (9) is fixedly connected to the input end of the gearbox (8).

7. A device for producing an aqueous release agent according to claim 5, characterized in that The outer wall of the stirring rod (6) is fixedly provided with two scrapers (16) between the turbine (7) and the moving grinding disc (11), and one side of each of the two scrapers (16) is in contact with the inner wall of the emulsification tank (1).

8. The apparatus for producing and preparing an aqueous release agent according to claim 5, characterized in that, The outer wall of the emulsifying tank (1) is fixedly provided with an exhaust pipe (18), and the exhaust pipe (18) is connected to the interior of the emulsifying tank (1).

9. A device for producing an aqueous release agent according to claim 8, characterized in that Solenoid valves (17) are installed on the discharge pipe (102), feed pipe (201), medicine inlet pipe (202) and exhaust pipe (18).

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