Cleaning device for agricultural machinery gear production

Abstract

The utility model relates to the technical field of agricultural machinery gear production, in particular to a cleaning device for agricultural machinery gear production, and solves the problems that in the prior art, due to stacked gears, the effective exposure area of the gears is greatly reduced, many areas become cleaning dead angles, and the gears cannot be effectively cleaned. A cleaning device for agricultural machinery gear production comprises an ultrasonic cleaning bin, a mounting support arranged in the center of the top of the ultrasonic cleaning bin and a lifting plate arranged in the center of the interior of the ultrasonic cleaning bin, and the top of the lifting plate is connected with the mounting support through a vertical lifting assembly. According to the gear cleaning device, the gear is independently fixed in the containing groove and is stably clamped through the fixed clamping plate and the movable clamping plate, it is ensured that the gear can be fully exposed in cleaning liquid in the cleaning process, the problem of cleaning dead corners caused by a traditional stacking mode is solved, the cleaning efficiency and quality are remarkably improved, the defective rate is reduced, and the product quality is improved. And the cleanliness and the performance of a final product are ensured.

Description

Technical Field

[0001] This utility model relates to the field of agricultural machinery gear production technology, and in particular to a cleaning device for agricultural machinery gear production. Background Technology

[0002] As an indispensable core component of agricultural machinery, the cleanliness of agricultural machinery gears has a decisive impact on the overall performance, service life, and safety of the equipment. During the production process, cleaning is a crucial step in ensuring that the surface of agricultural machinery gears is free of impurities, oil, and other contaminants. Effective cleaning not only improves product quality but also extends the service life of machinery and reduces failure rates. However, existing cleaning devices are gradually revealing significant limitations when handling agricultural machinery gears.

[0003] Specifically, existing cleaning devices for agricultural machinery gears typically employ ultrasonic cleaning, stacking multiple gears in a loading frame before immersing them in an ultrasonic cleaning tank. This method presents several significant problems: First, the stacked gears drastically reduce the effective exposed area, creating many cleaning dead zones that cannot be effectively cleaned. Second, since ultrasonic cleaning relies on the vibration of a liquid medium to remove dirt, the small gaps between the stacked gears restrict liquid flow and vibration propagation, further reducing cleaning effectiveness. Furthermore, this method increases operational complexity, requiring frequent adjustments to gear positions to ensure all surfaces are thoroughly cleaned, which is both time-consuming and inefficient. These issues directly lead to reduced cleaning efficiency, increased operational complexity, and make it difficult to meet the needs of high-precision, high-volume production.

[0004] Therefore, given the shortcomings of existing cleaning technologies, we urgently need a cleaning device for agricultural machinery gear production to solve this problem. This cleaning device should significantly improve cleaning efficiency and quality, while better adapting to agricultural machinery gears of different sizes and shapes, providing strong support for the sustainable development of agricultural machinery gear production. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for agricultural machinery gear production, which solves the problem in the prior art where stacked gears greatly reduce the effective exposed area of ​​the gears, resulting in many areas becoming cleaning dead zones that cannot be effectively cleaned.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A cleaning device for agricultural machinery gear production includes an ultrasonic cleaning chamber, a mounting bracket set at the center of the top of the ultrasonic cleaning chamber, and a lifting plate set at the center of the interior of the ultrasonic cleaning chamber.

[0008] The top of the lifting plate is connected to the mounting bracket via a vertical lifting assembly, and several placement plates are fixedly connected to both sides of the lifting plate.

[0009] Each of the placement plates has a placement slot on its top. A fixed clamping plate is fixedly connected to one side of the placement slot, and a movable clamping plate is slidably connected to the other side of the placement slot. The movable clamping plate is connected to the end of the placement plate through a horizontal adjustment structure.

[0010] Preferably, the bottom two sides of the mounting bracket are respectively bolted to the two sides of the ultrasonic cleaning chamber, and the vertical lifting assembly includes a lifting cylinder connected to the top of the mounting bracket, the output end of the lifting cylinder being connected to the top of the lifting plate.

[0011] Preferably, a through groove is provided at the center of the bottom of the inner cavity of the placement groove, and the bottom sides of the movable clamp are slidably connected to the inner wall of the placement groove.

[0012] Preferably, guide rods are fixedly connected to both sides of the top of the lifting plate, and the top end of the guide rod slides through the mounting bracket.

[0013] Preferably, the horizontal adjustment structure includes an adjustment screw disposed inside the placement slot and rotatably connected at one end to one side of the movable clamping plate, the other end of the adjustment screw threaded through the placement plate.

[0014] Preferably, one end of the adjusting screw is connected to a handle, and the outer ring of the handle has several anti-slip grooves.

[0015] This utility model has at least the following beneficial effects:

[0016] By setting up placement plates and slots and individually fixing the gears, the problem of cleaning dead corners caused by traditional stacking methods is effectively solved, significantly improving cleaning efficiency and quality. The fixed and movable clamps work together, and the horizontal adjustment structure fine-tunes the clamping force according to the gear size, ensuring the stability of the gears during cleaning and preventing positional changes from affecting the cleaning effect. The vertical lifting component design allows the lifting plate to smoothly enter the ultrasonic cleaning chamber, ensuring the safety and stability of the gears throughout the cleaning process. The overall design of the device not only reduces operational complexity but also significantly improves cleaning efficiency, meeting the needs of high-precision, high-volume production. Furthermore, because each gear is fully exposed to ultrasonic vibration and cleaning fluid, the cleaning effect is greatly improved, reducing subsequent processing steps, further enhancing production efficiency, and lowering the defect rate, providing strong support for the sustainable development of agricultural machinery gear production. At the same time, the device has good adaptability to agricultural machinery gears of different sizes and shapes, further improving the equipment's versatility and practicality. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the mounting bracket and lifting cylinder structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the placement plate and lifting plate structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the through groove and placement groove structure of this utility model;

[0022] Figure 5 This is a schematic diagram of the adjusting screw and handle structure of this utility model.

[0023] In the diagram: 1. Ultrasonic cleaning chamber; 2. Mounting bracket; 3. Placement plate; 4. Lifting cylinder; 5. Lifting plate; 6. Guide rod; 7. Fixed clamping plate; 8. Moving clamping plate; 9. Through groove; 10. Placement groove; 11. Adjusting screw; 12. Handle. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. Example

[0025] Please see Figure 1-5 As shown, a cleaning device for agricultural machinery gear production in this embodiment includes an ultrasonic cleaning chamber 1, a mounting bracket 2 disposed at the top center of the ultrasonic cleaning chamber 1, and a lifting plate 5 disposed at the interior center of the ultrasonic cleaning chamber 1.

[0026] The top of the lifting plate 5 is connected to the mounting bracket 2 via a vertical lifting assembly, and several placement plates 3 are fixedly connected to both sides of the lifting plate 5.

[0027] Each placement plate 3 has a placement groove 10 on its top. A fixed clamping plate 7 is fixedly connected to one side of the placement groove 10, and a movable clamping plate 8 is slidably connected to the other side of the placement groove 10. The movable clamping plate 8 is connected to the end of the placement plate 3 through a horizontal adjustment structure.

[0028] First, the agricultural machinery gears to be cleaned are placed on the placement plates 3 on both sides of the lifting plate 5. Each placement plate 3 has a placement groove 10 on its top, and the gears are placed vertically in the placement groove 10. They are initially fixed by a fixed clamping plate 7 and a slidingly connected movable clamping plate 8. The movable clamping plate 8 is connected to the end of the placement plate 3 through a horizontal adjustment structure, which can finely adjust the clamping force according to the specific size of the gear to ensure a firm grip. Next, the vertical lifting assembly is activated, causing the lifting plate 5, along with the placement plates 3 and the gears, to descend into the ultrasonic cleaning chamber 1, and the ultrasonic cleaning process begins. During this process, because the gears are individually fixed and evenly distributed, the cleaning dead corner problem caused by traditional stacking methods is avoided, allowing each gear surface to fully contact the cleaning fluid and be effectively cleaned. Example

[0029] Please see Figure 1-5 As shown in this embodiment, a cleaning device for agricultural machinery gear production includes a mounting bracket 2 whose bottom sides are bolted to both sides of an ultrasonic cleaning chamber 1. The vertical lifting assembly includes a lifting cylinder 4 connected to the top of the mounting bracket 2. The output end of the lifting cylinder 4 is connected to the top of a lifting plate 5. Specifically, through the arrangement of the mounting bracket 2, lifting cylinder 4, and lifting plate 5, when the lifting cylinder 4 is activated, its output end drives the lifting plate 5 to move up and down, allowing the gears placed on it to smoothly enter or exit the ultrasonic cleaning chamber 1. This design ensures the stability and accuracy of the lifting process, avoiding gear damage or poor cleaning effect due to vibration or positional displacement, thus improving the operational stability and cleaning efficiency of the equipment.

[0030] Guide rods 6 are fixedly connected to both sides of the top of the lifting plate 5. The top of the guide rod 6 slides through the mounting bracket 2. Specifically, through the cooperation of the guide rod 6 and the mounting bracket 2, the guide rod 6 provides guidance when the lifting cylinder 4 drives the lifting plate 5 to move up and down, ensuring that the lifting plate 5, the plate 3 placed on it, and the gears maintain stable vertical movement throughout the entire lifting process. This design prevents the lifting plate 5 from tilting or shifting during movement, thereby enhancing the stability and safety of equipment operation and ensuring that the gears are not subjected to additional damage during the cleaning process. Example

[0031] Please see Figure 1-5As shown in this embodiment, a cleaning device for agricultural machinery gear production has a through groove 9 at the center of the bottom of the inner cavity of the placement groove 10, penetrating the placement plate 3. Both sides of the bottom of the movable clamping plate 8 are slidably connected to the inner wall of the placement groove 10. Specifically, the design of the through groove 9 and the slidable connection between the bottom sides of the movable clamping plate 8 and the inner wall of the placement groove 10 ensures that the movable clamping plate 8 can slide smoothly along the inner wall of the placement groove 10 under the action of the horizontal adjustment structure, thereby allowing for fine-tuning according to the specific dimensions of the gear. This design not only improves the flexibility and accuracy of clamping but also prevents the movable clamping plate 8 from jamming during adjustment, achieving improved clamping precision and stability, and ensuring that each gear is thoroughly cleaned.

[0032] The horizontal adjustment structure includes an adjusting screw 11 disposed inside the placement groove 10, with one end rotatably connected to one side of the movable clamping plate 8. The other end of the adjusting screw 11 is threaded through the placement plate 3. Specifically, through the cooperation of the adjusting screw 11, the movable clamping plate 8, and the placement plate 3, when the adjusting screw 11 is rotated, it drives the movable clamping plate 8 to slide along the inner wall of the placement groove 10 via threaded transmission, thereby finely adjusting the clamping force according to the specific thickness of the gear. This design ensures that the clamp can adapt to gears of different sizes and provides a stable clamping force, achieving the effect of accurately adapting to different gear sizes and ensuring firm clamping, avoiding gear displacement or surface damage caused by unstable clamping.

[0033] One end of the adjusting screw 11 is connected to a handle 12. The outer ring of the handle 12 has several anti-slip grooves. Specifically, by cooperating with the adjusting screw 11 and the handle 12, the operator can easily adjust the position of the moving clamp 8 by rotating the handle 12. The anti-slip grooves on the outer ring of the handle 12 increase hand friction, preventing slippage during operation. This design not only improves the convenience and comfort of operation but also ensures precise control during adjustment, simplifying the operation process, improving work efficiency, and ensuring the stability and safety of the gears during cleaning, further enhancing the quality of the final product.

[0034] This solution includes the following work process:

[0035] First, the agricultural machinery gears to be cleaned are placed on the placement plates 3 on both sides of the lifting plate 5. Each placement plate 3 has a placement groove 10 on its top, and the gears are placed vertically in the placement groove 10. They are initially fixed by the fixed clamping plate 7 and the slidingly connected movable clamping plate 8. The movable clamping plate 8 is connected to the end of the placement plate 3 through a horizontal adjustment structure, which can finely adjust the clamping force according to the specific size of the gear to ensure a firm grip. Specifically, by adjusting the screw 11, the movable clamping plate 8, and the placement plate 3, when the adjusting screw 11 is rotated, it drives the movable clamping plate 8 to slide along the inner wall of the placement groove 10 through threaded transmission, thereby finely adjusting the clamping force according to the specific thickness of the gear. The anti-slip groove on the outer ring of the handle 12 increases the friction of the hand and prevents slippage during operation. Next, the vertical lifting assembly is activated, so that the lifting plate 5, together with the placement plate 3 and the gears on it, descends into the ultrasonic cleaning chamber 1 to begin the ultrasonic cleaning process. During this process, the cooperation between the guide rod 6 and the mounting bracket 2 provides guidance, ensuring that the lifting plate 5, the plate 3 placed on it, and the gears maintain stable vertical movement throughout the lifting process, thus avoiding gear damage or poor cleaning effect caused by vibration or positional displacement.

[0036] This cleaning device for agricultural machinery gear production offers several beneficial effects: The mounting bracket 2, lifting cylinder 4, and lifting plate 5, when the lifting cylinder 4 is activated, its output drives the lifting plate 5 to move up and down, allowing the gears placed on it to smoothly enter or exit the ultrasonic cleaning chamber 1. This design ensures the stability and precision of the lifting process, improving equipment operational stability and cleaning efficiency. The sliding connection between the bottom sides of the through groove 9 and the movable clamping plate 8 and the inner wall of the placement groove 10 ensures that the movable clamping plate 8 can smoothly slide along the inner wall of the placement groove 10 under the action of the horizontal adjustment structure. This allows for fine-tuning according to the specific dimensions of the gears, improving clamping flexibility and accuracy, preventing jamming during adjustment, enhancing clamping precision and stability, and ensuring thorough cleaning of each gear. The cooperation between the guide rod 6 and the mounting bracket 2 ensures… The lifting plate 5, its mounting plate 3, and the gears maintain stable vertical movement throughout the lifting process, preventing tilting or shifting of the lifting plate 5 during movement. This enhances the stability and safety of the equipment, ensuring the gears are not subjected to additional damage during cleaning. The coordination of the adjusting screw 11, the moving clamp 8, and the mounting plate 3 ensures the clamps can adapt to gears of different sizes and provides a stable clamping force, achieving precise adaptation to different gear sizes and ensuring secure clamping. This avoids gear displacement or surface damage caused by unstable clamping. Finally, the anti-slip grooves on the outer ring of the handle 12 increase hand friction, preventing slippage during operation. This design not only improves the convenience and comfort of operation but also ensures precise control during adjustment, simplifies the operation process, improves work efficiency, and guarantees the stability and safety of the gears during cleaning, further enhancing the quality of the final product. The overall design is compact and reasonable, with all components working together to significantly improve the efficiency, accuracy, and safety of gear cleaning, meeting diverse production needs.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cleaning device for agricultural gear production, characterized by, include: Ultrasonic cleaning chamber (1), mounting bracket (2) set at the top center of ultrasonic cleaning chamber (1) and lifting plate (5) set at the inside center of ultrasonic cleaning chamber (1); The top of the lifting plate (5) is connected to the mounting bracket (2) through a vertical lifting assembly, and several placement plates (3) are fixedly connected to both sides of the lifting plate (5). Each of the placement plates (3) has a placement groove (10) on its top. A fixed clamping plate (7) is fixedly connected to one side of the placement groove (10), and a movable clamping plate (8) is slidably connected to the other side of the placement groove (10). The movable clamping plate (8) is connected to the end of the placement plate (3) through a horizontal adjustment structure.

2. The cleaning device for agricultural gear production according to claim 1, characterized in that, The bottom sides of the mounting bracket (2) are respectively bolted to the two sides of the ultrasonic cleaning chamber (1). The vertical lifting assembly includes a lifting cylinder (4) connected to the top of the mounting bracket (2). The output end of the lifting cylinder (4) is connected to the top of the lifting plate (5).

3. The cleaning device for agricultural gear production according to claim 1, characterized in that, The placement groove (10) has a through groove (9) at the center of the bottom of the inner cavity, through the placement plate (3), and the bottom sides of the movable clamp (8) are slidably connected to the inner wall of the placement groove (10).

4. The cleaning device for agricultural gear production according to claim 2, characterized in that, Guide rods (6) are fixedly connected to both sides of the top of the lifting plate (5), and the top of the guide rods (6) slides through the mounting bracket (2).

5. The cleaning device for agricultural gear production according to claim 3, characterized in that, The horizontal adjustment structure includes an adjustment screw (11) disposed inside the placement slot (10) and rotatably connected at one end to the side of the movable clamping plate (8), the other end of which is threaded through the placement plate (3).

6. The cleaning device for agricultural gear production according to claim 5, characterized in that, One end of the adjusting screw (11) is connected to a handle (12), and the outer ring of the handle (12) has several anti-slip grooves.

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