Electrostatic dust collection device for automobile parts

Abstract

The utility model discloses an electrostatic dust collection device for automobile parts. The electrostatic dust collection device comprises a box body, the box body is of a front-back communicated opening structure; a cleaning table is arranged at the bottom in the box body; a conveying assembly is arranged in the box body in a front-back penetrating mode and used for conveying materials. An electrostatic generator; an adsorption plate; a cleaning device; the cleaning device is arranged on the inner side wall of the box body; a dust removal opening is formed in the top of the box body; a filter screen is detachably arranged on the dust removal opening; by arranging the front-back communicating opening of the box body and the conveying assembly, the automobile parts can automatically enter and exit from the device, and the working efficiency and the stability of the cleaning process are improved. The electrostatic field generated by the electrostatic generator enables dust to be electrified, the adsorption plate is matched to effectively adsorb and remove small particles, and the cleaning effect is remarkable. The insulating coating on the surface of the adsorption plate enhances the adsorption capacity and prolongs the service life. And a brush assembly in the cleaning device cleans the surfaces of the accessories and the adsorption plate at multiple angles, so that the cleaning thoroughness is improved.

Description

Technical Field

[0001] This utility model relates to the field of automotive parts manufacturing technology, and in particular to an electrostatic dust removal device for automotive parts. Background Technology

[0002] With the continuous development of the automotive industry, the types and quantities of automotive parts are increasing, production efficiency is constantly improving, and the requirements for cleaning technology are becoming increasingly stringent. Against this backdrop, electrostatic dust removal technology, as a new type of cleaning technology that is efficient, environmentally friendly, and does not damage the surface of objects, has gradually attracted attention and begun to be applied in some fields.

[0003] Electrostatic dust removal works by using an electrostatic field to charge dust particles in the air, which are then collected by an adsorption device, thus cleaning the surface of an object. Its advantages are significant, such as effectively removing tiny dust particles, suitability for surfaces of various shapes and materials, and the fact that the cleaning process requires no water or chemical reagents, reducing environmental pollution and causing no mechanical wear on the surface.

[0004] However, existing electrostatic dust removal equipment on the market still has some problems and shortcomings when applied to the cleaning of automotive parts, making it difficult to fully meet the special needs of automotive parts cleaning. For example, many electrostatic dust removal devices lack effective integration with automated production lines for automotive parts, still requiring manual placement and removal of parts. This not only reduces production efficiency but also increases labor costs and the risk of errors. Some devices have uneven electrostatic field distribution, resulting in unsatisfactory dust adsorption and inability to fully remove dust from the surface of parts. Furthermore, some devices are not convenient enough for cleaning the adsorbed dust, easily causing dust accumulation, affecting subsequent dust removal effects, and increasing the difficulty and cost of equipment maintenance. Utility Model Content

[0005] The purpose of this invention is to solve the problems of low efficiency and incomplete dust removal in electrostatic dust removal, and to provide an electrostatic dust removal device for automotive parts.

[0006] An electrostatic dust removal device for automotive parts, comprising:

[0007] The container body has an open structure with a connection between the front and back; a cleaning platform is provided at the bottom of the container body; a conveying assembly is provided through the front and back of the container body for transporting materials.

[0008] Static electricity generator; the static electricity generator is installed inside the enclosure on one side;

[0009] Adsorption plate; the adsorption plate is disposed on the top inside the box;

[0010] A cleaning device is provided on the inner wall of the box. The cleaning device includes a moving track, a conveyor on the moving track, a first rotating box on the conveyor, a first brush on the front of the first rotating box, a raising platform on the top of the first rotating box, a first roller brush on the front of the raising platform, and the top of the first roller brush in contact with the surface of the adsorption plate.

[0011] A dust removal port is provided on the top of the housing; the dust removal port is located behind the adsorption plate; a filter screen is detachably installed on the dust removal port;

[0012] Control console; the control console is electrically connected to the electrostatic generator and the cleaning device.

[0013] Furthermore, a shell is fitted over the outside of the box; the shell is wrapped around the outside of the box; and baffles are provided at the front and rear openings of the shell.

[0014] Furthermore, the housing is provided with an air outlet; the air outlet is connected to the dust removal port; and an exhaust fan is provided on the air outlet.

[0015] Furthermore, the cleaning platform is configured as a trapezoidal platform structure; a pressure sensor is installed on the top of the cleaning platform; the pressure sensor is electrically connected to the control console.

[0016] Furthermore, the conveying assembly includes a track that runs through the interior of the box and is located on the upper surface of the cleaning table; a conveying trolley is mounted on the conveying assembly; the conveying trolley moves on the track via electric pulleys; and an installation platform is mounted on the conveying trolley.

[0017] Furthermore, inclined platforms are provided on the front and rear sides of the cleaning platform; the inclined platforms are smoothly connected to the cleaning platform; and the track is located on the surface of the inclined platforms.

[0018] Furthermore, the surface of the adsorption plate is provided with an insulating coating.

[0019] The beneficial effects of this utility model are:

[0020] The automated loading and unloading of automotive parts through the interconnected openings at the front and rear of the enclosure and the conveying components reduces manual intervention and improves work efficiency and cleaning process stability. The electrostatic generator charges the dust particles, which, combined with the adsorption plates, effectively adsorb and remove fine particles, resulting in significant cleaning without damaging the parts. The insulating coating on the adsorption plates enhances adsorption capacity and extends service life. The brush assembly in the cleaning device cleans the parts surface and adsorption plates from multiple angles, improving cleaning thoroughness. The dust removal system efficiently collects and discharges dust, preventing secondary pollution and maintaining a clean working environment. The collection box facilitates dust removal, reducing maintenance costs. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a side sectional view;

[0023] Figure 3 This is a front sectional view;

[0024] In the diagram, 1. Box body; 11. Cleaning table; 111. Pressure sensor; 112. Inclined platform; 12. Conveying assembly; 121. Track; 122. Conveying vehicle; 123. Mounting platform; 13. Dust removal port; 131. Filter screen; 2. Electrostatic generator; 3. Adsorption plate; 4. Cleaning device; 41. Moving track; 42. Conveying component; 43. First rotating box body; 431. First brush; 44. Elevating platform; 441. First roller brush; 5. Control console; 6. Housing; 61. Baffle; 62. Air outlet; 63. Exhaust fan. Detailed Implementation

[0025] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.

[0026] It should be noted that the illustrations provided in the following embodiments are only schematic representations of the basic concept of the present invention. Therefore, the drawings only show the components related to the present invention and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.

[0027] Example 1

[0028] like Figures 1-3 As shown:

[0029] An electrostatic dust removal device for automotive parts, comprising:

[0030] Box 1; the box 1 is an open structure with a connection between the front and back; a cleaning platform 11 is provided at the bottom of the box 1; a conveying assembly 12 is provided through the front and back of the box 1 for transporting materials; compared with the traditional manual placement method, it greatly reduces manual intervention, lowers labor costs, improves work efficiency and production rhythm, and can better adapt to the needs of automated production lines of large-scale automotive parts manufacturing enterprises. It avoids problems such as parts damage, incomplete cleaning and human error that may be caused by manual placement, and ensures the stability and reliability of the cleaning process.

[0031] An electrostatic generator 2 is installed inside the housing 1 on one side. This generator produces a stable electrostatic field, charging dust particles on the surface of automotive parts. This is the core of electrostatic dust removal technology. Through the electrostatic field, even in hard-to-reach areas, tiny dust particles can be effectively adsorbed and removed, achieving highly efficient cleaning of automotive parts. Electrostatic dust removal has unique advantages, especially for tiny particles and stubborn stains that are difficult to remove using traditional cleaning methods, significantly improving the thoroughness and quality of cleaning.

[0032] Adsorption plate 3; the adsorption plate 3 is disposed on the top inner side of the housing 1; the adsorption plate 3 is disposed on the top inner side of the housing 1, and its surface carries a charge that matches the electric field generated by the electrostatic generator 2, which can attract and firmly adsorb charged dust particles. Compared with traditional filtration or mechanical dust removal methods, the adsorption plate 3 can capture dust more quickly and effectively, and will not cause mechanical damage to the surface of automotive parts, making it particularly suitable for cleaning automotive parts with delicate and easily scratched surfaces.

[0033] Cleaning device 4; the cleaning device 4 is disposed on the inner side wall of the housing 1; the cleaning device 4 includes a moving track 41; a conveying component 42 is disposed on the moving track 41; a first rotating housing 43 is disposed on the conveying component 42; a first brush 431 is disposed on the front side of the first rotating housing 43; a raising platform 44 is disposed on the top of the first rotating housing 43; a first roller brush 441 is disposed on the front side of the raising platform 44; the top of the first roller brush 441 is in contact with the surface of the adsorption plate 3;

[0034] In this solution, the conveyor 42 and the moving track 41 are existing technologies and are common track conveying solutions in the industry, so they will not be described in detail here.

[0035] The first brush 431 and the first roller brush 441 in the cleaning device 4 clean the surface of the car parts from different directions. The first brush 431 can loosen and clean the dust on the surface and edges of the car parts, while the first roller brush 441 can further penetrate into the fine gaps and grooves on the surface of the parts to clean the dust hidden therein, thus achieving all-round and multi-angle cleaning of the car parts and improving the thoroughness and quality of cleaning.

[0036] At the same time, the top of the first roller brush 441 contacts the surface of the adsorption plate 3, pushing the dust on the surface of the adsorption plate 3 backward, so that the dust falls into the filter screen 131.

[0037] The top of the housing 1 is provided with a dust removal port 13; the dust removal port 13 is located behind the adsorption plate 3; a filter screen 131 is detachably provided on the dust removal port 13;

[0038] Control console 5; the control console 5 is electrically connected to the electrostatic generator 2 and the cleaning device 4.

[0039] The box body 1 is fitted with a shell 6; the shell 6 is wrapped around the outside of the box body 1; baffles 61 are provided at the front and rear openings of the shell 6.

[0040] The housing 6 is fitted over the outer shell of the enclosure 1, covering its exterior and providing an additional protective layer for the entire electrostatic precipitator. This prevents external debris, dust, liquids, etc., from entering the device, protecting internal components from damage and extending the device's lifespan. Simultaneously, the design of the housing 6 makes the entire device appear neater and more aesthetically pleasing, facilitating its placement and installation in locations such as automotive parts manufacturing workshops.

[0041] The housing 6 is provided with an air outlet 62; the air outlet 62 is connected to the dust collection port 13; and an exhaust fan 63 is provided on the air outlet 62. The dust collection port 13, filter screen 131, air outlet 62, and exhaust fan 63 in the dust removal system work together to effectively collect and discharge dust particles adsorbed on the adsorption plate 3 to the outside of the device. Through the filtering effect of the filter screen 131, dust particles are prevented from re-escapeing into the workshop environment, avoiding secondary pollution, maintaining a clean and hygienic working environment, and also benefiting the health of the operators.

[0042] The cleaning platform 11 is configured as a trapezoidal platform structure; a pressure sensor 111 is installed on the top of the cleaning platform 11; the pressure sensor 111 is electrically connected to the control console 5.

[0043] The conveying assembly 12 includes a track 121 that runs through the interior of the housing 1 and is located on the upper surface of the cleaning table 11. A conveying cart 122 is mounted on the conveying assembly 12. The conveying cart 122 moves on the track 121 via electric pulleys. A mounting platform 123 is mounted on the conveying cart 122. The mounting platform 123 on the conveying cart 122 provides a stable placement platform for automotive parts, enabling effective positioning and fixing of automotive parts of different sizes and shapes. This ensures the positional accuracy of the automotive parts during conveying and cleaning, allowing electrostatic dust removal and mechanical cleaning operations to be accurately applied to the surface of the parts, thus improving cleaning effectiveness and quality consistency.

[0044] In this solution, the conveyor vehicle 122 and the track 121 are existing technologies and are common track conveying solutions in the industry, so they will not be described in detail here.

[0045] The cleaning table 11 is also provided with inclined platforms 112 on the front and rear sides; the inclined platforms 112 are smoothly connected to the cleaning table 11; the track 121 is located on the surface of the inclined platform 112.

[0046] The surface of the adsorption plate 3 is provided with an insulating coating. The insulating coating on the surface of the adsorption plate 3 can prevent static electricity leakage and accumulation, ensure the stable distribution of the electrostatic field, and improve the adsorption effect. On the other hand, the insulating coating can extend the service life of the adsorption plate 3, reduce failures caused by electrode aging or damage, and lower maintenance costs.

[0047] The embodiments described above merely illustrate specific implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. An electrostatic precipitator for automotive parts, characterized by: include Box (1); the box (1) is configured with an open structure with the front and back connected; a cleaning platform (11) is provided at the bottom of the box (1); a conveying assembly (12) is provided through the front and back of the box (1) for transporting materials; Static electricity generator (2); the static electricity generator (2) is installed inside the box (1) on one side; Adsorption plate (3); the adsorption plate (3) is disposed on the top of the inner side of the box body (1); Cleaning device (4); the cleaning device (4) is installed on the inner side wall of the box (1); the cleaning device (4) includes a moving track (41); a conveyor (42) is provided on the moving track (41); a first rotating box (43) is provided on the conveyor (42); a first brush (431) is provided on the front side of the first rotating box (43); a raising platform (44) is provided on the top of the first rotating box (43); a first roller brush (441) is provided on the front side of the raising platform (44); the top of the first roller brush (441) is in contact with the surface of the adsorption plate (3); The top of the housing (1) is provided with a dust removal port (13); the dust removal port (13) is located behind the adsorption plate (3); a filter screen (131) is detachably provided on the dust removal port (13); Control console (5); the control console (5) is electrically connected to the electrostatic generator (2) and the cleaning device (4).

2. The electrostatic precipitator of claim 1, wherein: The box (1) is fitted with a shell (6) on the outside; the shell (6) is wrapped around the outside of the box (1); baffles (61) are provided at the front and rear openings of the shell (6).

3. The electrostatic precipitator of claim 2, wherein: An air outlet (62) is provided on the housing (6); the air outlet (62) is connected to the dust removal port (13); an exhaust fan (63) is provided on the air outlet (62).

4. The electrostatic precipitator of claim 1, wherein: The cleaning platform (11) is configured as a trapezoidal platform structure; a pressure sensor (111) is provided on the top of the cleaning platform (11); the pressure sensor (111) is electrically connected to the control console (5).

5. The electrostatic precipitator of claim 4, wherein: The conveying assembly (12) includes a track (121) that runs through the inside of the housing (1) and is located on the upper surface of the cleaning station (11); a conveying vehicle (122) is provided on the conveying assembly (12); the conveying vehicle (122) moves on the track (121) via electric pulleys; and an installation platform (123) is provided on the conveying vehicle (122).

6. The electrostatic precipitator of claim 5, wherein: The cleaning table (11) is also provided with inclined platforms (112) on the front and rear sides; the inclined platforms (112) are smoothly connected to the cleaning table (11); the track (121) is located on the surface of the inclined platform (112).

7. The electrostatic precipitator of claim 1, wherein: The surface of the adsorption plate (3) is provided with an insulating coating.

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