Floor heating aluminum film pressing groove cut-off machine

Abstract

The utility model discloses a floor heating aluminum film groove pressing cut-off machine which comprises an operation table, a groove pressing lower die used for supporting an aluminum film to conduct groove pressing is arranged on the operation table, a groove pressing mechanism is arranged above the groove pressing lower die through a support, a cutting base is arranged on the operation table at the front end of the groove pressing lower die, and a cutting mechanism is arranged above the cutting base through a support. A conveying roller is arranged on the operation table behind the groove pressing lower die through a support, a traction roller is arranged on the operation table in front of the cutting base, and a conveying motor and a traction motor are arranged on the support. A PLC is arranged on the support, and the output end of the PLC is connected with the input end of the groove pressing mechanism, the input end of the cutting-off mechanism, the input end of the conveying motor and the input end of the traction motor. According to the automatic groove rolling and cutting device, automatic groove rolling and cutting operation can be carried out on the conveyed aluminum film, the groove rolling depth and the cutting precision can be accurately controlled, and the aluminum film machining precision is guaranteed on the basis that the manual labor intensity is reduced.

Description

Technical Field

[0001] This utility model relates to the field of cutting equipment technology, and more specifically to a floor heating aluminum film groove cutting machine. Background Technology

[0002] The aluminum film groove for underfloor heating forms the core of the dry underfloor heating system. It uses a prefabrication process to press regular groove structures into the aluminum film to fix the underfloor heating pipes and ensure efficient heat conduction.

[0003] Currently, the processing of aluminum film for underfloor heating systems mainly relies on manual labor or semi-automated equipment. This process involves manually cutting aluminum strips and pressing them into pipe-accommodating grooves, resulting in high labor intensity, low efficiency, and difficulty in meeting the needs of large-scale production. Furthermore, manual operation can easily cause deformation of the aluminum film or insufficient groove precision, thereby affecting the heat dissipation performance and lifespan of the underfloor heating modules. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a floor heating aluminum film grooving and cutting machine, which can realize the grooving operation of aluminum film and can also accurately cut the aluminum film grooving, thereby improving the processing accuracy of aluminum film grooving.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows.

[0006] A floor heating aluminum film grooving and cutting machine includes an operating table with a grooving lower die supporting the aluminum film for grooving. Above the grooving lower die, a grooving mechanism for grooving the aluminum film is mounted via a bracket. A cutting seat is mounted on the operating table in front of the grooving lower die, and above the cutting seat, a cutting mechanism for cutting the grooved aluminum film is mounted via a bracket. A conveying roller for conveying the aluminum film is mounted on the operating table behind the grooving lower die via a bracket. A traction roller for pulling the aluminum film forward is mounted on the operating table in front of the cutting seat. A conveying motor and a traction motor are mounted on the bracket. A PLC controller for controlling the grooving and cutting operations of the aluminum film is mounted on the bracket. The output of the PLC controller is connected to the inputs of the grooving mechanism, the cutting mechanism, the conveying motor, and the traction motor.

[0007] To further optimize the technical solution, the grooving mechanism includes a crossbeam mounted on a support, a grooving cylinder mounted above the crossbeam, and an upper grooving mold corresponding to the lower grooving mold mounted on a lifting plate through the end of the telescopic rod of the grooving cylinder passing through the end of the crossbeam. The input end of the grooving cylinder is connected to the output end of the PLC controller.

[0008] To further optimize the technical solution, the lower mold and upper mold of the pressing groove are fixed to the operating table and the lifting plate by bolts, respectively.

[0009] To further optimize the technical solution, a guide rod is provided at the top of the lifting plate, which passes through the crossbeam to guide the movement position of the lifting plate.

[0010] To further optimize the technical solution, the cutting mechanism includes a crossbeam mounted on a support, a cutting cylinder mounted on the crossbeam, a cutting blade corresponding to the cutting seat mounted on the end of the cutting cylinder through the end of the crossbeam via a blade holder, and the input end of the cutting cylinder connected to the output end of a PLC control system.

[0011] To further optimize the technical solution, a guide rod is provided at the top of the cutter head holder, which passes through the crossbeam to guide the movement position of the cutter head.

[0012] To further optimize the technical solution, an installation plate is provided on the inner side of the bracket, and limit switches are provided on the upper and lower sides of the installation plate. The outer side of the lifting plate or the cutter head seat is provided with a contact block located between the two limit switches through a connecting rod to limit the up and down movement of the upper die and the cutting blade. The output end of the limit switch is connected to the input end of the PLC controller.

[0013] To further optimize the technical solution, a vertical mounting groove is provided on the mounting plate, and the limit switch is installed in the mounting groove by bolts.

[0014] The technological advancements achieved by this utility model are as follows, due to the adoption of the above technical solutions.

[0015] The floor heating aluminum film grooving and cutting machine provided by this utility model can automatically groove and cut the conveyed aluminum film, and can accurately control the grooving depth and cutting accuracy. While reducing the intensity of manual labor, it ensures the processing accuracy of aluminum film, thereby ensuring the heat dissipation performance and service life of the floor heating module. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] The components include: 1. Operating table, 2. Conveying roller, 3. Traction roller, 4. Support, 5. Crossbeam, 6. Lifting plate, 7. Upper grooving mold, 8. Grooving cylinder, 9. Guide rod, 10. Lower grooving mold, 11. Mounting plate, 12. Mounting slot, 13. Limit switch, 14. Connecting rod, 15. Contact block, 16. Cutter head holder, 17. Cutting blade, 18. Cutting cylinder, 19. Cutting seat, and 20. PLC controller. Detailed Implementation

[0018] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0019] Underfloor heating aluminum film grooving and cutting machine, combined with Figure 1As shown, the system includes an operating table 1, on which a grooving die 10 is mounted. Above the grooving die 10, a grooving mechanism is mounted via a bracket 4 to groove the aluminum film. A cutting seat 19 is mounted on the operating table 1 at the front end of the grooving die 10. Above the cutting seat 19, a cutting mechanism is mounted via a bracket 4 to cut the cut aluminum film. A conveying roller 2 is mounted on the operating table 1 behind the grooving die 10 via a bracket to convey the aluminum film. A traction roller 3 is mounted on the operating table 1 in front of the cutting seat 19 via a bracket to pull the aluminum film forward. A conveying motor and a traction motor are mounted on the bracket to drive the conveying roller and the traction roller to rotate, respectively. A PLC controller 20 is mounted on the bracket 4 to control the grooving and cutting operations on the aluminum film. The output of the PLC controller is connected to the input of the grooving mechanism, the cutting mechanism, the conveying motor, and the traction motor, respectively.

[0020] The grooving mechanism includes a crossbeam 5 mounted on a support 4. A grooving cylinder 8 is positioned above the crossbeam 5. The telescopic rod of the grooving cylinder 8 passes through the end of the crossbeam 5 and is connected to a lifting plate 6, which houses an upper grooving mold 7 corresponding to the lower grooving mold 10. The input end of the grooving cylinder is connected to the output end of a PLC controller. The grooving cylinder drives the upper grooving mold to move downwards, performing a grooving operation on the aluminum film conveyed to the lower grooving mold.

[0021] The lower mold 10 and the upper mold 7 are fixed to the operating table 1 and the lifting plate 6 respectively by bolts. Different lower molds and upper molds can be replaced according to the grooving requirements.

[0022] The cutting mechanism includes a crossbeam 5 mounted on a support 4, a cutting cylinder 18 mounted on the crossbeam 5, and a cutting blade 17 corresponding to a cutting seat 19 mounted on the end of the cutting cylinder through the end of the crossbeam 5 and via a blade holder 16. The input end of the cutting cylinder is connected to the output end of a PLC control system. The cutting cylinder drives the cutting blade to move downwards to cut the conveyed aluminum film.

[0023] The top of the lifting plate 6 and the top of the cutter head seat 16 are respectively provided with guide rods 9 passing through the crossbeam 5, which are used to guide the vertical movement of the lifting plate and the cutter head seat.

[0024] The bracket 4 has an inner mounting plate 11. Limit switches 13 are installed on the upper and lower sides of the mounting plate 11. The lifting plate 6 or the cutter head seat 16 has a contact block 15 installed on the outer side via a connecting rod 14. The contact block 15 is located between the two limit switches and is used to limit the up and down movement of the upper die and the cutting blade. The output of the limit switch is connected to the input of the PLC controller.

[0025] The mounting plate 11 has a vertical mounting groove 12. The limit switch 13 is installed in the mounting groove 12 by bolts. The position of the limit switch can be adjusted according to the depth of the groove and the depth of the cut. During the groove and cut, the lifting plate and the cutter head seat drive the contact block to move downward. When it touches the limit switch, it moves in the opposite direction.

[0026] In this invention, when the aluminum film is pressed and cut, the aluminum film is conveyed to the lower die of the pressing groove by the conveying roller. The pressing groove cylinder drives the upper die of the pressing groove to move downward to press grooves into the aluminum film on the lower die. After pressing grooves, the aluminum film continues to be conveyed forward by the traction roller. When cutting is required, the cutting cylinder drives the cutting blade to move downward to cut the aluminum film. This realizes automatic pressing grooves and cutting of aluminum film, improving the efficiency and accuracy of aluminum film pressing groove cutting.

Claims

1. A floor heating aluminum film groove pressing cutting machine, characterized in that: The system includes an operating table (1), on which a grooving mold (10) is provided for supporting the aluminum film for grooving. Above the grooving mold (10), a grooving mechanism for grooving the aluminum film is provided via a bracket (4). A cutting seat (19) is provided on the operating table (1) at the front end of the grooving mold (10). Above the cutting seat (19), a cutting mechanism for cutting the grooved aluminum film is provided via a bracket (4). A conveying roller (2) for conveying the aluminum film is provided on the operating table (1) behind the grooving mold (10) via a bracket. A traction roller (3) for pulling the aluminum film forward is provided on the operating table in front of the cutting seat (19). A conveying motor and a traction motor are respectively provided on the bracket. A PLC controller (20) for controlling the grooving and cutting operations of the aluminum film is provided on the bracket (4). The output end of the PLC controller is connected to the input end of the grooving mechanism, the cutting mechanism, the conveying motor, and the traction motor.

2. The underfloor heating aluminum film groove pressing and cutting-off machine according to claim 1, characterized in that: The grooving mechanism includes a crossbeam (5) mounted on a support (4), a grooving cylinder (8) mounted above the crossbeam (5), and an upper grooving mold (7) corresponding to the lower grooving mold (10) mounted on a lifting plate (6) through the end of the telescopic rod of the grooving cylinder (8) passing through the crossbeam (5). The input end of the grooving cylinder is connected to the output end of the PLC controller.

3. The underfloor heating aluminum film groove pressing and cutting-off machine according to claim 2, characterized in that: The lower mold (10) and upper mold (7) of the pressing groove are fixed to the operating table (1) and the lifting plate (6) respectively by bolts.

4. The underfloor heating aluminum film groove pressing and cutting-off machine according to claim 2, characterized in that: The top of the lifting plate (6) is provided with a guide rod (9) that passes through the crossbeam (5) to guide the movement position of the lifting plate.

5. The underfloor heating aluminum film groove pressing and cutting-off machine according to claim 1, characterized in that: The cutting mechanism includes a crossbeam (5) mounted on a bracket (4), a cutting cylinder (18) mounted on the crossbeam (5), and a cutting blade (17) corresponding to the cutting seat (19) mounted on the end of the telescopic rod of the cutting cylinder passing through the crossbeam (5) via a blade holder (16). The input end of the cutting cylinder is connected to the output end of the PLC control.

6. The underfloor heating aluminum film groove pressing and cutting-off machine according to claim 5, characterized in that: The top of the cutter head holder (16) is provided with a guide rod (9) that passes through the crossbeam (5) to guide the movement position of the cutter head.

7. The underfloor heating aluminum film groove pressing and cutting-off machine according to claim 2 or 5, characterized in that: The bracket (4) is provided with an installation plate (11) on its inner side. Limit switches (13) are provided on the upper and lower sides of the installation plate (11). The lifting plate (6) or the cutter head seat (16) is provided with a contact block (15) between the two limit switches via a connecting rod (14) to limit the up and down movement of the upper mold and the cutting blade. The output end of the limit switch is connected to the input end of the PLC controller.

8. The underfloor heating aluminum film groove pressing and cutting-off machine according to claim 7, characterized in that: The mounting plate (11) has a vertical mounting groove (12), and the limit switch (13) is installed in the mounting groove (12) by bolts.

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