Photovoltaic support bending structure

By designing a photovoltaic bracket bending structure and using a hydraulic cylinder to drive the bending block and the unloading mechanism, the workpiece can be automatically bent and safely unloaded. This solves the problems of operator safety hazards and inconvenience in unloading in the existing technology, and improves operating efficiency and safety.

CN224143360UActive Publication Date: 2026-04-21TIANJIN QILIN NEW ENERGY TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN QILIN NEW ENERGY TECHNOLOGY CO LTD
Filing Date
2025-04-25
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The existing photovoltaic support system poses safety hazards to operators during bending and is inconvenient for material handling.

Method used

A photovoltaic bracket bending structure was designed, including a base bracket, a top frame, a control box, a hydraulic cylinder, a bending block, and a feeding mechanism. The bending block is driven by the hydraulic cylinder to bend the workpiece, and the feeding mechanism supports and slides the workpiece to facilitate automatic feeding. The workpiece is safely collected by combining a collection box and a rotating plate.

Benefits of technology

It enables automated bending and safe unloading of workpieces, reducing safety risks for operators and improving operational efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a photovoltaic support bending structure, and belongs to the technical field of bending processing. The photovoltaic support bending structure comprises a base support, a top frame and a control box, the top frame is fixed to the top of the base support, and the control box is arranged on the back face of the base support. The bending executing mechanism comprises a hydraulic cylinder arranged on the top of the top frame, the end of a piston rod of the hydraulic cylinder is connected with a bending block capable of moving vertically, a discharging mechanism is arranged on the top of the base support, and the supporting assembly comprises a supporting block arranged between the two containing blocks and a supporting frame arranged on the top of the base support. The reset assembly comprises an installation frame fixed to the top of the base support, a spring is arranged in the installation frame, and the two ends of the spring are connected with the bottom of the installation frame and the bottom of the supporting frame respectively. And the bent workpieces slide down, so that the bent workpieces can be conveniently discharged.
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Description

Technical Field

[0001] This utility model relates to the field of bending processing technology, and more specifically, to a photovoltaic bracket bending structure. Background Technology

[0002] Solar photovoltaic (PV) brackets are special brackets designed for placing, installing, and fixing solar panels in a solar photovoltaic power generation system. PV brackets are composed of many components, such as U-shaped triangular pieces and T-shaped corner top U-shaped plates, all of which are bent into U-shapes using bending devices.

[0003] In existing technologies, when bending photovoltaic brackets, it is necessary to manually place the workpiece and correct its position. Furthermore, after the workpiece is squeezed and bent, it needs to be manually removed, which poses a safety hazard to the operator. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides a photovoltaic support bending structure that overcomes or at least partially solves the above technical problems.

[0005] This utility model is implemented as follows:

[0006] This utility model provides a photovoltaic bracket bending structure, including a base bracket, a top frame, and a control box. The top frame is fixed to the top of the base bracket, and the control box is located on the back of the base bracket. It also includes a bending execution mechanism, including a hydraulic cylinder located on the top of the top frame. The piston rod end of the hydraulic cylinder is connected to a bending block that can move vertically. Placement blocks with workpiece positioning surfaces are correspondingly provided on both sides of the top of the base bracket, and a material unloading mechanism is provided on the top of the base bracket.

[0007] The feeding mechanism includes:

[0008] The support assembly includes a support block disposed between two placement blocks and a support frame disposed on the top of the base bracket;

[0009] The reset assembly includes a mounting frame fixed to the top of the base bracket, and the mounting frame is provided with springs at both ends that are respectively connected to the bottom of the mounting frame and the bottom of the support frame;

[0010] The support frame forms a sliding guide fit with the mounting frame through the side wall guide groove.

[0011] In a preferred embodiment, baffles are installed on both sides of the front side of the base bracket, the baffles being located on the front of the support block, and an inclined block is installed on the front side of the top of the base bracket, the inclined block being located on the front of the support block.

[0012] In a preferred embodiment, a fixing frame is installed at the bottom of the base support, and a collection box is provided at the top of the fixing frame.

[0013] In a preferred embodiment, a mounting pin is rotatably mounted on the bottom of the front side of the mounting bracket, and a rotating plate is rotatably mounted on the surface of the mounting pin.

[0014] In a preferred embodiment, a storage frame is installed on the rear side of the top of the base bracket, and a through groove is provided on the front of the storage frame, extending to the back of the storage frame.

[0015] In a preferred embodiment, a push plate is inserted into the inner cavity of the through groove, and a support plate is mounted on the top of the back side of the push plate.

[0016] In a preferred embodiment, a mounting bracket is installed on the top of the control box, and an electric push rod is installed on the top of the mounting bracket, the free end of which is connected to the back of the push plate.

[0017] In a preferred embodiment, a support frame is installed at the bottom of the inner wall of the storage frame, and the top horizontal plane of the support frame is level with the bottom of the inner wall of the through groove.

[0018] The photovoltaic support bending structure provided by this utility model has the following beneficial effects:

[0019] 1. By setting up a feeding mechanism, after the workpiece is bent, the feeding mechanism can support the workpiece, causing the workpiece to tilt forward and slide, so that the bent workpiece slides down, thus facilitating the feeding of the bent workpiece.

[0020] 2. By setting up a fixed frame, a collection box, mounting pins, and a rotating plate, the collection box can be placed on the fixed frame, which facilitates the collection of fallen workpieces. The rotating plate can also block the collection box after rotation, thus preventing the workpiece and collection box from falling during the collection process. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0022] Figure 1 This is an overall perspective view provided by an embodiment of the present utility model;

[0023] Figure 2 A three-dimensional side view structural schematic diagram provided for an embodiment of this utility model;

[0024] Figure 3 A three-dimensional cross-sectional structural diagram of the mounting frame provided for an embodiment of this utility model;

[0025] Figure 4 A three-dimensional cross-sectional structural diagram of the storage frame provided for an embodiment of this utility model;

[0026] In the diagram: 1. Base bracket; 2. Top frame; 3. Control box; 4. Hydraulic cylinder; 5. Bending block; 6. Placement block; 7. Support block; 8. Mounting frame; 9. Support frame; 10. Spring; 11. Blocking plate; 12. Inclined block; 13. Fixing frame; 14. Collection box; 15. Mounting pin; 16. Rotating plate; 17. Storage frame; 18. Through slot; 19. Push plate; 20. Support plate; 21. Mounting frame; 22. Electric push rod; 23. Support frame. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0028] Reference Figures 1-4 This utility model provides a technical solution: a photovoltaic bracket bending structure, including a base bracket 1, a top frame 2, and a control box 3. The top frame 2 is fixed to the top of the base bracket 1, and the control box 3 is located on the back of the base bracket 1. It also includes a bending execution mechanism, including a hydraulic cylinder 4 located on the top of the top frame 2. The piston rod end of the hydraulic cylinder 4 is connected to a bending block 5 that can move vertically. The top two sides of the base bracket 1 are respectively provided with placement blocks 6 with workpiece positioning surfaces. The top of the base bracket 1 is provided with a feeding mechanism. After the workpiece is squeezed by the bending block 5 and bent, the feeding mechanism supports the workpiece, causing the workpiece to tilt forward and slide, so that the bent workpiece slides down, thereby facilitating the feeding of the bent workpiece.

[0029] Reference Figures 1-3In a preferred embodiment, a feeding mechanism is provided, which includes a support block 7, a mounting frame 8, a support frame 9, and a spring 10. The support assembly includes a support block 7 disposed between two placement blocks 6 and a support frame 9 disposed on the top of the base bracket 1. The reset assembly includes a mounting frame 8 fixed to the top of the base bracket 1. The mounting frame 8 is provided with springs 10 at both ends that are respectively connected to the bottom of the mounting frame 8 and the bottom of the support frame 9. The support frame 9 forms a sliding guide engagement with the mounting frame 8 through a side wall guide groove, which allows the bending block 5 to bend the workpiece after moving downward. After bending, the spring 10 can push the support frame 9 upward, thereby allowing the workpiece to tilt and slide forward.

[0030] Reference Figures 1-3 In a preferred embodiment, baffle plates 11 are installed on both sides of the front side of the base support 1. The baffle plates 11 are located on the front of the support block 7. An inclined block 12 is installed on the front side of the top of the base support 1, and the inclined block 12 is located on the front of the support block 7. The baffle plates 11 can block the unbent workpiece, preventing the unbent workpiece from being pushed out. The inclined block 12 can guide the bent workpiece, making it easier for the bent workpiece to slide and fall.

[0031] Reference Figure 1 In a preferred embodiment, a fixing frame 13 is installed at the bottom of the base bracket 1, and a collection box 14 is provided at the top of the fixing frame 13. A mounting pin 15 is rotatably installed on the bottom front of the fixing frame 13, and a rotating plate 16 is rotatably installed on the surface of the mounting pin 15. The collection box 14 can be placed on the fixing frame 13 to collect the slipping workpieces. The rotating plate 16 can be rotated to the front of the collection box 14 to block and restrict the collection box 14, preventing it from falling.

[0032] Reference Figures 1-4 In a preferred embodiment, a storage frame 17 is installed on the rear side of the top of the base bracket 1. A through groove 18 is provided on the front of the storage frame 17 and extends to the back of the storage frame 17. A push plate 19 is inserted into the inner cavity of the through groove 18. A support plate 20 is installed on the top of the back of the push plate 19. A mounting bracket 21 is installed on the top of the control box 3, and an electric push rod 22 is installed on the top of the mounting bracket 21. The free end of the electric push rod 22 is connected to the back of the push plate 19, so that the electric push rod 22 can push the workpiece in the storage frame 17 through the push plate 19 after starting, thereby pushing the workpiece in the storage frame 17 onto the placement block 6, which is convenient for the workpiece to be squeezed and bent by the bending block 5.

[0033] In addition, a support frame 23 is installed at the bottom of the inner wall of the storage frame 17. The top horizontal plane of the support frame 23 is level with the bottom of the inner wall of the through groove 18, so that the support frame 23 can support the workpiece, and the push plate 19 can push the workpiece when it moves, making it easy to push the workpiece onto the placement block 6 for bending.

[0034] Specifically, the working process or working principle of this photovoltaic bracket bending structure is as follows: In use, the workpiece is placed into the storage frame 17 from above. Then, the collection box 14 is placed on the fixing frame 13. The rotating plate 16 is rotated to face the collection box 14, blocking it. Subsequently, the electric push rod 22 is activated, pushing the bottom workpiece of the storage frame 17 forward via the push plate 19, moving the workpiece onto the placement block 6. The blocking plate 11 also blocks the workpiece, moving it onto the placement block 6. The hydraulic cylinder 4 is then activated, allowing... The hydraulic cylinder 4 drives the bending block 5 to move downwards to squeeze and bend the workpiece on the placement block 6. When bending the workpiece, it also squeezes the support frame 9 to move downwards, so that the support frame 9 and the support block 7 are on the same horizontal plane. After bending the workpiece and resetting the bending block 5, the spring 10 can support the support frame 9, so that the bent workpiece is pushed and tilted through the support frame 9, and then the workpiece slides forward, so that the workpiece can slide and fall into the collection box 14. After bending the workpiece, the length of the workpiece is less than the distance of the baffle plate 11, so that the workpiece can be pushed and slide down, which facilitates the unloading and collection of the bent workpiece.

[0035] It should be noted that the control box 3, hydraulic cylinder 4, and electric push rod 22 are existing devices or equipment, or devices or equipment that can be implemented by existing technology. Their power supply, specific composition, and principle are clear to those skilled in the art, so they will not be described in detail here.

Claims

1. A photovoltaic support bending structure, comprising a base support (1), a top support (2) and a control box (3), the top support (2) being fixed on the top of the base support (1), and the control box (3) being arranged on the back of the base support (1), characterized in that It also includes; bending actuators, Includes a hydraulic cylinder (4) located on the top of the top frame (2), the piston rod end of the hydraulic cylinder (4) is connected to a bending block (5) that can move vertically, the top two sides of the base support (1) are provided with placement blocks (6) with workpiece positioning surfaces, and the top of the base support (1) is provided with a feeding mechanism. The feeding mechanism includes: The support assembly includes a support block (7) disposed between two placement blocks (6) and a support frame (9) disposed on the top of the base bracket (1); The reset assembly includes a mounting frame (8) fixed to the top of the base bracket (1), and the mounting frame (8) is provided with springs (10) whose two ends are respectively connected to the bottom of the mounting frame (8) and the bottom of the support frame (9); The support frame (9) forms a sliding guide fit with the mounting frame (8) through the side wall guide groove.

2. A photovoltaic racking bend structure according to claim 1, wherein, Both sides of the front side of the base bracket (1) are equipped with baffle plates (11), the baffle plates (11) are located on the front of the support block (7), and the front side of the top of the base bracket (1) is equipped with an inclined block (12), and the inclined block (12) is located on the front of the support block (7).

3. The photovoltaic racking bend structure of claim 1, wherein, A fixing frame (13) is installed at the bottom of the base support (1), and a collection box (14) is provided at the top of the fixing frame (13).

4. A photovoltaic racking bend structure according to claim 3, wherein, The mounting pin (15) is rotatably mounted on the bottom of the front side of the fixing frame (13), and a rotating plate (16) is rotatably mounted on the surface of the mounting pin (15).

5. The photovoltaic racking bend structure of claim 1, wherein, A storage frame (17) is installed on the rear side of the top of the base bracket (1). A through groove (18) is provided on the front of the storage frame (17), and the through groove (18) extends to the back of the storage frame (17).

6. A photovoltaic racking bend structure according to claim 5, wherein, A push plate (19) is inserted into the inner cavity of the through groove (18), and a support plate (20) is installed on the top of the back side of the push plate (19).

7. A photovoltaic racking bend structure according to claim 6, wherein, The top of the control box (3) is equipped with a mounting bracket (21), and the top of the mounting bracket (21) is equipped with an electric push rod (22), the free end of which is connected to the back of the push plate (19).

8. The photovoltaic racking bend structure of claim 5, wherein, A support frame (23) is installed at the bottom of the inner wall of the storage frame (17), and the top horizontal plane of the support frame (23) is level with the bottom of the inner wall of the through groove (18).