Ingot stripping detection device for aluminum ingot casting

Abstract

The utility model discloses an aluminum ingot casting ingot stripping detection device which comprises a fixed plate, movable rods and an arc-shaped supporting arm, the movable rods are rotationally connected to the two sides of the fixed plate through supports, air cylinders are arranged outside the movable rods, hammer heads are arranged at the bottoms of the movable rods, and the arc-shaped supporting arm is arranged on the fixed plate on the inner sides of the supports. The number of the arc-shaped supporting arms is two, a connecting rod is arranged between the two arc-shaped supporting arms, a laser range finder is arranged in the middle of the connecting rod, and the laser range finder is electrically connected with the controller. According to the device, a formed aluminum ingot in an equipment mold can be knocked, so that the aluminum ingot can be quickly demolded; the laser range finder is arranged on the connecting rod, so that measured distance data can be transmitted to the controller in real time, and whether the aluminum ingot is completely demoulded or not is judged; automatic detection and judgment of the aluminum ingot demolding state are achieved, manual intervention is not needed, and the production efficiency and the automation level are greatly improved.

Description

Technical Field

[0001] This utility model relates to an aluminum ingot demolding device, and more particularly to an aluminum ingot casting demolding detection device, belonging to the field of detection and alarm technology. Background Technology

[0002] During aluminum ingot (including alloy aluminum ingot) casting, the molten aluminum from the holding furnace flows into the mold through chutes and distribution plates. As the molten aluminum is transferred through the mold, it gradually solidifies into a solid aluminum ingot. After the mold has been transferred a certain distance, it flips over and the aluminum ingot automatically falls onto the conveyor belt. However, due to factors such as the shape and temperature of the aluminum ingot, some ingots fail to fall out of the mold after it flips over, posing a significant risk to production safety and continuity. Currently, this is generally monitored manually at the mold end, which is labor-intensive and involves high working temperatures. Although the workload is relatively small, the safety risks are significant. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide an aluminum ingot casting demolding detection device that can realize automatic detection of the demolding state of aluminum ingots, improve production efficiency, reduce labor costs, and ensure the safety and reliability of the production process.

[0004] The technical solution adopted by this utility model to solve the technical problem is as follows:

[0005] A device for detecting the removal of aluminum ingots from casting includes a fixed plate, a movable rod, and an arc-shaped support arm. The movable rod is rotatably connected to both sides of the fixed plate via supports. A cylinder is installed on the outside of the movable rod, and a hammer is installed at the bottom of the movable rod. Two arc-shaped support arms are installed on the fixed plate inside the supports, and a connecting rod is installed between the two arc-shaped support arms. A laser rangefinder is installed in the middle of the connecting rod, and the laser rangefinder is electrically connected to a controller.

[0006] A screw is provided on the fixing plate, and the arc-shaped support arm is sleeved on the screw and fixed by a nut.

[0007] There are two arc-shaped support arms, and a connecting rod is provided between the two arc-shaped support arms. The arc-shaped support arms are distributed in an "L" shape, and the bottom of the arc-shaped support arms is distributed in a sloping shape. A through groove is dug at the bottom of the arc-shaped support arm, and a guide wheel is provided in the through groove.

[0008] A through hole is provided in the middle of the connecting rod, and a laser rangefinder is provided below the through hole. The laser rangefinder is fixedly connected to the connecting rod by a U-shaped frame.

[0009] The top of each side of the fixed plate is provided with a bracket, and a cylinder is hinged to the bottom of the front end of the bracket. The push rod of the cylinder is hinged to the movable rod.

[0010] The fixing plate is located at the front end of the frame, and an alarm is installed on the top of the frame. The alarm is electrically connected to the controller.

[0011] The positive and beneficial effects of this utility model are:

[0012] 1. This utility model, by having movable rods rotatably connected to both sides of a fixed plate and using a cylinder, can strike the aluminum ingots inside the equipment mold, facilitating rapid demolding of the aluminum ingots; by setting a laser rangefinder on the connecting rod, the measured distance data can be transmitted to the controller in real time to determine whether the aluminum ingots have been completely demolded; thus, it realizes automatic detection and judgment of the demolding state of aluminum ingots without manual intervention, greatly improving production efficiency and automation level.

[0013] 2. The bottom of the arc-shaped support arm of this utility model is distributed in a sloping shape, and a guide wheel is set at the bottom of the arc-shaped support arm to facilitate the rapid removal of aluminum ingots. If the aluminum ingot is not removed in time, the laser detector will issue a warning through the alarm to remind the operator to deal with the abnormal situation in time, so as to avoid equipment failure or safety accidents caused by failure to detect unremoved aluminum ingots in time. It is convenient to use and simple to operate. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is an installation diagram of the laser rangefinder of this utility model;

[0016] Among them: 1-fixed plate, 2-support, 3-movable rod, 4-hammer head, 5-bracket, 6-cylinder, 7-screw, 8-arc-shaped support arm, 9-nut, 10-through groove, 11-guide wheel, 12-connecting rod, 13-through hole, 14-U-shaped frame, 15-laser rangefinder, 16-alarm. Detailed Implementation

[0017] The present invention will be further explained and described below with reference to the accompanying drawings:

[0018] Example 1, see Figures 1-2 An aluminum ingot casting stripping detection device includes a fixed plate 1, a movable rod 3, and an arc-shaped support arm 8. The movable rod 3 is rotatably connected to both sides of the fixed plate 1 via a support 2. A cylinder 6 is provided on the outside of the movable rod 3, and a hammer head 4 is provided at the bottom of the movable rod 3. Two arc-shaped support arms 8 are provided on the fixed plate 1 inside the support 2, and a connecting rod 12 is provided between the two arc-shaped support arms 8. A laser rangefinder 15 is provided in the middle of the connecting rod 12, and the laser rangefinder 15 is electrically connected to a controller.

[0019] A screw 7 is provided on the fixing plate 1, and an arc-shaped support arm 8 is sleeved on the screw 7 and fixed by a nut.

[0020] There are two arc-shaped support arms 8, and a connecting rod 12 is provided between the two arc-shaped support arms 8. The arc-shaped support arms 8 are distributed in an "L" shape, and the bottom of the arc-shaped support arms 8 is distributed in a sloping shape. A through groove 10 is dug at the bottom of the arc-shaped support arm 8, and a guide wheel 11 is provided in the through groove 10.

[0021] A through hole 13 is provided in the middle of the connecting rod 12, and a laser rangefinder 15 is provided below the through hole 13. The laser rangefinder 15 is fixedly connected to the connecting rod 12 through a U-shaped frame 14.

[0022] Supports 5 are respectively installed on the top of both sides of the fixed plate 1. A cylinder 6 is hinged to the bottom of the front end of the support 5. The push rod of the cylinder 6 is hinged to the movable rod 3.

[0023] The mounting plate 1 is located at the front end of the frame, and an alarm 16 is located at the top of the frame. The alarm 16 is electrically connected to the controller.

[0024] In the above description, the U-shaped frame passes through the connecting rod and is clamped and fixed to the laser rangefinder with nuts. At this time, the upper end of the U-shaped frame is located below the top surface of the bottom of the arc-shaped support arm.

[0025] In the above description, the hammer head is located in front of the aluminum ingot casting equipment. Under the action of the cylinder, it can strike the aluminum ingot in the mold in front of the equipment, which facilitates the rapid removal of the aluminum ingot.

[0026] In the above description, the bottom of the arc-shaped support arm is located below the front end of the aluminum ingot casting equipment. The aluminum ingot inside the mold can quickly fall onto the arc-shaped support arm after being struck by the hammer, and then fall onto the conveyor belt along the arc-shaped support arm.

[0027] In the above description, the top of the connecting rod is located below the top surface of the bottom of the arc-shaped support arm. In other words, the connecting rod does not affect the falling of the aluminum ingot. When the aluminum ingot falls, it is in conjunction with the laser rangefinder.

[0028] In the above description, the position of the light output port of the laser rangefinder corresponds to the position of the through hole.

[0029] In the above description, when the aluminum ingot does not fall in time, the laser rangefinder can quickly measure the distance between the aluminum ingot and the mold, avoiding the subjective errors and misjudgments of traditional manual inspection, and ensuring that the aluminum ingot will only enter the subsequent process after it is completely demolded, which greatly improves the success rate of demolding.

[0030] This invention features movable rods rotatably connected to both sides of a fixed plate, which, in conjunction with a cylinder, can strike the mold inside the aluminum ingot casting equipment, facilitating rapid demolding of the aluminum ingot. A laser rangefinder mounted on the connecting rod transmits the measured distance data to the controller in real time, determining whether the aluminum ingot has been completely demolded. This achieves automatic detection and judgment of the aluminum ingot's demolding status without manual intervention, significantly improving production efficiency and automation.

Claims

1. An ingot casting and stripping detection device for aluminum ingot, comprising a fixed plate (1), a movable rod (3) and an arc-shaped supporting arm (8), characterized in that: Both sides of the fixed plate (1) are rotatably connected with movable rods (3) through supports (2), an air cylinder (6) is arranged outside the movable rod (3), a hammer head (4) is arranged at the bottom of the movable rod (3), arc-shaped supporting arms (8) are arranged on the fixed plate (1) inside the support (2), there are two arc-shaped supporting arms (8), a connecting rod (12) is arranged between the two arc-shaped supporting arms (8), a laser range finder (15) is arranged at the middle portion of the connecting rod (12), and the laser range finder (15) is electrically connected with the controller.

2. The ingot breakout detection apparatus for aluminum ingot casting according to claim 1, characterized by: A screw rod (7) is arranged on the fixed plate (1), the arc-shaped supporting arm (8) is sleeved on the screw rod (7) and is fixed through a nut.

3. The ingot breakout detection apparatus for aluminum ingot casting as claimed in claim 1, wherein: The arc-shaped supporting arm (8) is in "L" shape, the bottom of the arc-shaped supporting arm (8) is in slope shape, a through groove (10) is arranged at the bottom of the arc-shaped supporting arm (8), and a guide wheel (11) is arranged in the through groove (10).

4. The ingot breakout detection apparatus for aluminum ingot casting as claimed in claim 3, wherein: A through hole (13) is arranged at the middle portion of the connecting rod (12), the laser range finder (15) is arranged below the through hole (13), and the laser range finder (15) is fixedly connected with the connecting rod (12) through a U-shaped bracket (14).

5. The apparatus for detecting the ingot unloading of an aluminum ingot casting according to claim 1, wherein: Top portions of both sides of the fixed plate (1) are respectively provided with supports (5), the bottom of the front end of the support (5) is hingedly connected with an air cylinder (6), and a push rod of the air cylinder (6) is hingedly connected with the movable rod (3).

6. The ingot breakout detection apparatus for aluminum ingot casting of claim 1, wherein: The fixed plate (1) is arranged at the front end of a rack, an alarm (16) is arranged at the top of the rack, and the alarm (16) is electrically connected with the controller.

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