Material testing frame for aluminum alloy production burdening

By designing a sample frame for aluminum alloy production batching, the problems of insufficient load-bearing capacity and partition design were solved, enabling efficient weighing and transfer of aluminum alloy samples, and improving batching accuracy and production efficiency.

CN224146610UActive Publication Date: 2026-04-21NORTHWEST ALUMINUM FABRICATION PLANT
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
NORTHWEST ALUMINUM FABRICATION PLANT
Filing Date
2025-05-15
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Traditional aluminum alloy production batching test frames have limited load-bearing capacity, making it difficult to hold a large number or large-sized test samples. Furthermore, the lack of reasonable partitioning design leads to problems such as low weighing accuracy and low transfer efficiency.

Method used

A sample frame for aluminum alloy production batching was designed, comprising a top hook, a bottom tilting hook, an inner frame and an outer reinforcing structure to enhance load-bearing capacity, and to improve ease of operation through the lifting and tilting structure.

Benefits of technology

It enables efficient weighing and transfer of aluminum alloy samples, improving the accuracy of batching and production efficiency, and reducing operating time costs.

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Abstract

The utility model relates to the technical field of aluminum alloy production, in particular to a sample frame for aluminum alloy production burdening, and aims to solve the problems that small samples are inconvenient to weigh and difficult to hoist, transfer and dump due to the lack of separation design of the sample frame in the aluminum alloy production burdening at present, and the sample transfer efficiency is finally influenced. A reinforced frame is arranged at the joint of each surface of the sample frame body, so that the firmness of the frame body is ensured; lifting hooks are arranged on reinforced borders at four corners of the frame body and are used for being matched with a crown block to lift the material frame and the test material; dumping hooks are arranged at the positions, close to the bottom of the material frame, of the side wall reinforcing ribs, the material frame is lifted to be overturned, and rapid dumping of the sample is completed; supporting columns are arranged at the bottom of the sample frame to support the sample frame and ensure that the bottom surface of the sample frame is suspended on the ground, so that fork transportation is facilitated; the inner frame body is used for containing crushed small samples, the whole sample frame is high in bearing capacity, the small samples are convenient to weigh, the sample frame can be used for overhead crane hoisting and forklift transferring of the prepared samples, the samples can be poured at a time through the overhead crane, and the batching efficiency of aluminum alloy production is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum alloy production technology, specifically to a sample frame for aluminum alloy production batching. Background Technology

[0002] In the aluminum alloy production process, the batching stage is a crucial step in ensuring product quality. Using suitable sample frames can significantly improve efficiency. Currently, commonly used sample placement tools in aluminum alloy production batching operations have many shortcomings. Traditional sample frames are mostly simple in structure, consisting of a basic metal frame with a simple mesh. This structure limits the load-bearing capacity of the sample frame, making it difficult to hold a large number or large-sized samples. This fails to meet the frequent and large-volume sample transfer requirements of large-scale aluminum alloy production. Furthermore, when accurately preparing aluminum alloy compositions, the precision required for weighing raw materials such as intermediate alloys necessitates weighing both whole and small pieces of intermediate alloy castings simultaneously. Due to the lack of a reasonable partitioning design in the sample frame, small samples often slip to the bottom of the frame and are pressed down by the whole casting, making weighing extremely inconvenient. In addition, the transfer of samples from the sample frame to the batching equipment is inefficient due to the poor design of the sample frame, such as the lack of convenient lifting, transporting, and tilting structures. This increases the time cost of batching operations and reduces production efficiency. Utility Model Content

[0003] This utility model provides a sample frame for batching materials in aluminum alloy production to solve the problems mentioned above.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A sample frame for aluminum alloy production and batching includes a sample frame body, a plurality of hooks on the top of the sample frame body, a tilting hook fixedly provided at the bottom of the sample frame body, and an inner frame body fixedly provided inside the sample frame body.

[0006] Furthermore, the outer side of the sample frame is provided with multiple reinforced borders.

[0007] Furthermore, the outer side wall of the sample frame is fixedly provided with side wall reinforcement, and the tilting hook is fixedly installed at the bottom of the side wall reinforcement.

[0008] Furthermore, multiple support columns are evenly distributed at the bottom of the sample frame.

[0009] This utility model has the following beneficial effects:

[0010] This utility model has the advantages of being sturdy and durable, having a strong load-bearing capacity, being easy to operate, and being highly practical. The sample frame can be used to store the raw materials that need to be weighed for batching, making it convenient to weigh small samples and complete accurate batching quickly and easily. It can also be used for overhead crane hoisting or forklift transfer of the batched samples. Furthermore, it can be used to complete the dumping of the samples in one go using an overhead crane, which greatly improves the production efficiency of aluminum alloy batching and reduces production costs. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0012] The meanings of the reference numerals in the attached figures are as follows:

[0013] 1. Sample frame; 2. Hook; 3. Reinforced frame; 4. Side wall reinforcement; 5. Inner frame; 6. Tilting hook; 7. Support column. Detailed Implementation

[0014] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0015] like Figure 1 As shown, a sample frame for aluminum alloy production and batching includes a sample frame body 1, a plurality of hooks 2 on the top of the sample frame body 1, a tilting hook 6 fixedly provided at the bottom of the sample frame body 1, and an inner frame body 5 fixedly provided inside the sample frame body 1.

[0016] Multiple reinforced frame edges 3 are evenly distributed on the outer side of the sample frame 1.

[0017] The outer side wall of the sample frame 1 is fixedly provided with side wall reinforcement 4, and the tilting hook 6 is fixedly provided at the bottom of the side wall reinforcement 4.

[0018] Multiple support columns 7 are evenly distributed at the bottom of the sample frame 1.

[0019] The sample frame 1 is a trough with a larger top and a smaller bottom. The four sides and the bottom of the trough are made of thick steel plates. The top is open, and there are reinforced frame frames 3 at the joints of each side. All of these are welded, and the reinforcement helps to make the sample frame 1 structurally strong. At each of the four corners of the top, a steel hook 2 is welded to the reinforced frame 3 for use with an overhead crane to lift the sample frame 1 and the sample. A side wall reinforcement 4 is welded along the middle of the front side wall of the sample frame 1. A tilting hook 6 is welded to the bottom of the side wall reinforcement 4. The tilting hook 6 is a thick steel plate with a central hole. It is used to lift the entire sample frame 1 and tilt the entire frame to complete the one-time rapid tilting of the sample. Two support columns 7 made of thick steel plates are welded parallel to each other at the bottom of the sample frame 1 to support the entire sample frame 1 and ensure that the bottom of the entire sample frame 1 is suspended from the ground for easy forklift transportation. An inner frame 5 is welded to the bottom corner of the sample frame 1 for holding small pieces of broken sample.

[0020] In practical applications, when storing intermediate alloys that need to be weighed for batching, the whole piece of intermediate alloy is placed in the large sample frame 1, and the smaller pieces of intermediate alloy are placed in the inner frame 5 inside the sample frame. For weighing, several whole pieces of intermediate alloy are taken as needed, and then several smaller pieces are clamped as needed to complete the accurate weighing. During transport, the sample is loaded into the sample frame 1, and using the hooks 2 at the four corners, an overhead crane is used to lift the sample to the required location, or a forklift is used to lift the sample frame using the support columns 7 at the bottom of the frame. The sample is transported to the required location. Further, when a one-time dumping is required, the sling is threaded through the dumping hook 6, the hook is locked, and the entire sample frame 1 is lifted by an overhead crane to complete the one-time dumping. Finally, the empty sample frame 1 is lifted back to its original position for reuse. This process effectively solves the problem in aluminum alloy production batching where the lack of a partitioned design in the sample frame makes it inconvenient to weigh small samples and difficult to lift, transport, and dump, ultimately affecting sample transfer efficiency. Therefore, this sample frame 1 has good practicality.

Claims

1. An aluminum alloy production batch material frame characterized by: Including sample frame body (1), sample frame body (1) top is equipped with multiple hooks (2), sample frame body (1) bottom is fixedly provided with dump hook (6), and sample frame body (1) is also fixedly provided with inner frame body (5).

2. An aluminum alloy production batch material frame according to claim 1, characterized by: The outer side of the sample frame body (1) is evenly provided with a plurality of reinforced frames (3).

3. An aluminum alloy production batch material frame according to claim 2, characterized by: The outer side wall of the sample frame body (1) is fixedly provided with a side wall reinforcement (4), and the dump hook (6) is fixedly arranged at the bottom of the side wall reinforcement (4).

4. An aluminum alloy production batch material frame according to claim 3, characterized by: The bottom of the sample frame body (1) is also evenly provided with a plurality of support columns (7).