Flapping winding device
By designing a slapping and winding device with a reciprocating oscillating slapping component, the problems of gas entrainment and wrinkles in the film material in the existing technology are solved, achieving flat and tight winding of the film material and improving product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 江苏讯海自动化科技有限公司
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-21
AI Technical Summary
Existing winding devices cannot effectively remove gas trapped in multi-layer film materials and eliminate film wrinkles, resulting in substandard product quality.
Design a slapping and winding device, comprising a frame, a winding mechanism, a lifting seat, a slapping component, and a slapping drive mechanism, wherein the slapping component reciprocates to expel gas from the film material and eliminate wrinkles.
The process of winding effectively removes gas from the film material and eliminates wrinkles, thus improving the quality of the finished product.
Smart Images

Figure CN224147287U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a beat-and-wind device. Background Technology
[0002] Currently, reverse osmosis membranes are the core component for achieving reverse osmosis. During membrane production, multiple layers of membrane material need to be wound onto a central tube. For example, a reverse osmosis membrane production line winding device disclosed in Chinese Patent No. CN214421853U can wind multiple layers of membrane material onto a central tube. However, because the multiple layers of membrane material are stacked, gas can be trapped between adjacent layers, and wrinkles can occur in the membrane material. Existing winding devices cannot expel the trapped gas or eliminate wrinkles during winding, resulting in the membrane material wound onto the central tube also containing gas and wrinkles, ultimately leading to substandard product quality. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the defects of the prior art and provide a patting and winding device that can pat the film material during the winding process to expel the gas trapped in the film material and eliminate wrinkles in the film material, thereby improving the quality of the product after winding.
[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is: a beating and winding device, including a frame, a winding mechanism, a lifting seat, a lifting drive component, a beating component, and a beating drive mechanism;
[0005] The winding mechanism is connected to the frame and is used to clamp the central tube and drive the central tube to rotate in order to wind up the film material connected to the central tube.
[0006] The lifting seat is slidably connected to the frame in the vertical direction;
[0007] The lifting drive component is connected to the lifting seat and is used to drive the lifting seat to move up and down.
[0008] The striking component is rotatably connected to the lifting seat, and the striking component is located below the central tube clamped in the winding mechanism;
[0009] The tapping drive mechanism is connected to the lifting base and to the tapping component. The tapping drive mechanism is used to drive the tapping component to swing back and forth so that the tapping component taps the film material connected to the central tube.
[0010] Further, a specific structure of the striking component is provided, the striking component including a rotating shaft, a swing arm, and a striking plate;
[0011] The rotating shaft is rotatably connected to the lifting seat;
[0012] The swing arm is connected to the rotating shaft;
[0013] The slapping plate is connected to the swing arm, and the slapping drive mechanism is connected to the rotating shaft and is used to drive the rotating shaft to rotate back and forth, thereby driving the swing arm and the slapping plate to swing back and forth, and thus repeatedly slapping the film material through the slapping plate.
[0014] Further, a specific structure of the aforementioned tapping drive mechanism is provided, wherein the tapping drive mechanism includes a drive source, a drive disk, a transmission rod, and a swing rod;
[0015] One end of the swing rod is connected to the striking component;
[0016] The other end of the swing rod is hinged to one end of the transmission rod;
[0017] The other end of the transmission rod is eccentrically hinged to the drive disc;
[0018] The drive disc is connected to the drive source, which is connected to the lifting base and is used to drive the drive disc to rotate, thereby driving the swing rod to swing through the transmission rod, and thus driving the slapping component to swing back and forth.
[0019] Furthermore, the beat-and-wind device also includes a lower pressure roller;
[0020] The lower pressure roller is rotatably connected to the lifting seat and located below the central tube clamped in the winding mechanism;
[0021] The lifting drive is used to drive the lifting seat to move upward, thereby causing the lower pressure roller to rise and press the film material wound on the central tube.
[0022] Further, a specific structure of the lifting seat and the lifting drive component is provided, wherein the lifting seat includes a first lifting plate, a second lifting plate and a connecting rod, and the lifting drive component includes a first lifting cylinder and a second lifting cylinder;
[0023] The first lifting plate and the second lifting plate are slidably connected to the frame in the vertical direction, respectively;
[0024] One end of the connecting rod is connected to the first lifting plate, and the other end of the connecting rod is connected to the second lifting plate;
[0025] One end of the striking component is rotatably connected to the first lifting plate, and the other end of the striking component is rotatably connected to the second lifting plate;
[0026] One end of the lower pressure roller is rotatably connected to the first lifting plate, and the other end of the lower pressure roller is rotatably connected to the second lifting plate;
[0027] The first lifting cylinder is connected to the frame and to the first lifting plate, and the second lifting cylinder is connected to the frame and to the second lifting plate. The first lifting cylinder is used to drive the first lifting plate to move upward and the second lifting cylinder is used to drive the second lifting plate to move upward so as to lift the lower pressure roller to press the film material on the central tube.
[0028] Furthermore, the beat-and-wind device may also include an upper pressure roller, a pressure seat, and a pressing cylinder;
[0029] The pressure base is slidably connected to the frame in the vertical direction;
[0030] The upper pressure roller is rotatably connected to the pressure base and is located above the central tube clamped in the winding mechanism;
[0031] The pressing cylinder is connected to the frame and is connected to the pressing base. It is used to drive the pressing base to move downward, thereby driving the upper pressure roller to press the film material wound on the central tube.
[0032] Further, a specific structure of the winding mechanism is provided, the winding mechanism including a first slide, a push rod, a first drive cylinder, a second slide, a rotary seat, a tensioning clamp, a second drive cylinder, a tensioning drive mechanism, and a winding drive assembly;
[0033] The first slide block is slidably connected to the frame in the left-right direction;
[0034] The push rod is connected to the first slide block;
[0035] The first drive cylinder is connected to the frame and connected to the first slide block. The first drive cylinder is used to drive the first slide block to move, thereby driving the push rod to move to one end of the central tube.
[0036] The second slide block is slidably connected to the frame in the left-right direction;
[0037] The rotating seat is rotatably connected to the second slide, the expansion clamp is connected to the rotating seat, and the push rod, the rotating seat and the expansion clamp are all coaxially arranged;
[0038] The second drive cylinder is connected to the frame and to the second slide block. The second drive cylinder is used to drive the second slide block to move, thereby moving the expansion clamp to the other end of the central tube.
[0039] The expansion drive mechanism is connected to the expansion clamp and is used to drive the expansion clamp to expand radially outward, thereby expanding the central tube;
[0040] The winding drive assembly is connected to the second slide and to the rotating seat. The winding drive assembly is used to drive the rotating seat to rotate, thereby driving the tensioning clamp and the tensioned center tube to rotate.
[0041] Further, a specific structure of the winding drive assembly is provided, the winding drive assembly including a mounting plate, a winding motor, a drive wheel, a driven wheel, and a transmission component;
[0042] The mounting plate is connected to the second slide;
[0043] The winding motor is connected to the mounting plate;
[0044] The drive wheel is connected to the motor shaft of the take-up motor;
[0045] The driven wheel is connected to the rotating base;
[0046] The transmission component is connected to the driving wheel and the driven wheel.
[0047] Further, a specific structure of the expansion clamp and the expansion drive mechanism is provided. The expansion clamp includes a main body, an expansion head, an elastic ring, and at least two expansion blocks. The expansion drive mechanism includes a pull rod and a rotary cylinder.
[0048] The main body is connected to the rotating base and is coaxially arranged with the rotating base;
[0049] The pull rod passes through the rotating seat and the main body in sequence, and the head of the pull rod is connected to the tightening head;
[0050] The expansion blocks are arranged sequentially between the main body and the expansion head along the circumference of the pull rod. The second drive cylinder is used to drive the second slide block to move toward the central tube, thereby causing the expansion head, the expansion blocks and the main body to extend into the central tube.
[0051] The elastic ring is fitted around the outside of the expansion blocks arranged sequentially along the circumference and is used to hold the expansion blocks arranged sequentially along the circumference.
[0052] The main body is provided with a first driving inclined surface corresponding to the tightening block, and the tightening head is provided with a second driving inclined surface corresponding to the tightening block;
[0053] One end of the expansion block is provided with a first mating inclined surface for abutting against the corresponding first driving inclined surface, and the other end of the expansion block is provided with a second mating inclined surface for abutting against the corresponding second driving inclined surface;
[0054] The fixed part of the rotary cylinder is connected to the second slide block, the rotating part of the rotary cylinder is connected to the rotating seat, and the telescopic part of the rotary cylinder is connected to the tail of the pull rod. The rotary cylinder is used to drive the pull rod to move, thereby driving the expansion head to move toward the main body so that the expansion block can be driven to expand radially outward through the first driving inclined surface and the second driving inclined surface, thereby expanding the central tube.
[0055] Furthermore, the tightening head is sleeved on the head of the pull rod, the head of the pull rod is provided with an abutment protrusion that protrudes radially outward, and the tightening head is provided with a stepped portion for abutting against the abutment protrusion.
[0056] After adopting the above technical solution, the central tube is clamped in the winding mechanism, causing the lifting drive to drive the lifting seat to rise into position. The winding mechanism drives the central tube to rotate to wind up the film material connected to the central tube. At the same time, the slapping drive mechanism drives the slapping component to oscillate back and forth so that the slapping component slaps the film material connected to the central tube. The slapping component slaps the portion of the film material that has not yet been wound onto the central tube. The repeated slapping of the film material by the slapping component is similar to the repeated slapping of the film material by hand. Through slapping, air trapped in the film material can be expelled during the winding process, and wrinkles in the film material can be eliminated. This allows the film material to be wound onto the central tube smoothly and tightly, improving the quality of the product after winding. Attached Figure Description
[0057] Figure 1 This is a schematic diagram of the structure of the beating and winding device of this utility model;
[0058] Figure 2 This is a schematic diagram of the structure of the patting component of this utility model patting the film material during the winding process;
[0059] Figure 3 This is a schematic diagram of the structure of the lifting seat, lifting drive component, slapping component, slapping drive mechanism and lower pressure roller of this utility model;
[0060] Figure 4 This is a schematic diagram of the structure of the striking component and the striking drive mechanism of this utility model;
[0061] Figure 5 This is a schematic diagram of the lifting seat, lifting drive component, and lower pressure roller of this utility model;
[0062] Figure 6 This is a schematic diagram of the winding mechanism of this utility model;
[0063] Figure 7 This is a cross-sectional view of the second slide, rotary seat, tensioning clamp, tensioning drive mechanism, and winding drive assembly of this utility model;
[0064] Figure 8 This is a cross-sectional view of the expansion clamp of this utility model;
[0065] Figure 9 This is an exploded view of the assembly of the expansion clamp of this utility model;
[0066] In the diagram: 1. Frame; 2. Winding mechanism; 3. Lifting seat; 4. Lifting drive component; 5. Beating component; 6. Beating drive mechanism; 7. Center tube; 8. Film material; 9. Rotating shaft; 10. Swing arm; 11. Beating plate; 12. Drive source; 13. Drive disc; 14. Transmission rod; 15. Swing rod; 16. Lower pressure roller; 17. First lifting plate; 18. Second lifting plate; 19. Connecting rod; 20. First lifting cylinder; 21. Second lifting cylinder; 22. Upper pressure roller; 23. Pressure seat; 24. Pressing cylinder; 25. First slide; 26. Top rod; 27. First drive cylinder 28. Second slide; 29. Rotary seat; 30. Tensioning clamp; 31. Second drive cylinder; 32. Mounting plate; 33. Rewinding motor; 34. Drive wheel; 35. Driven wheel; 36. Transmission component; 37. Main body; 38. Tensioning head; 39. Elastic ring; 40. Tensioning block; 41. Pull rod; 42. Rotary cylinder; 43. First drive inclined surface; 44. Second drive inclined surface; 45. First mating inclined surface; 46. Second mating inclined surface; 47. First seat body; 48. Second seat body; 49. Third seat body; 50. Fourth seat body; 51. Abutting boss; 52. Stepped part. Detailed Implementation
[0067] To make the contents of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.
[0068] like Figures 1-5 As shown, a beating and winding device includes a frame 1, a winding mechanism 2, a lifting seat 3, a lifting drive component 4, a beating component 5, and a beating drive mechanism 6.
[0069] The winding mechanism 2 is connected to the frame 1 and is used to clamp the central tube 7 and drive the central tube 7 to rotate in order to wind up the film material 8 connected to the central tube 7.
[0070] The lifting seat 3 is slidably connected to the frame 1 in the vertical direction;
[0071] The lifting drive component 4 is connected to the lifting seat 3 and is used to drive the lifting seat 3 to move up and down.
[0072] The beating component 5 is rotatably connected to the lifting seat 3, and the beating component 5 is located below the central tube 7 clamped in the winding mechanism 2;
[0073] The tapping drive mechanism 6 is connected to the lifting seat 3 and to the tapping component 5. The tapping drive mechanism 6 drives the tapping component 5 to reciprocate, causing it to tap the film material 8 connected to the central tube 7. Specifically, the central tube 7 is clamped in the winding mechanism 2, causing the lifting drive 4 to drive the lifting seat 3 to rise to its position. The winding mechanism 2 drives the central tube 7 to rotate to wind up the film material 8 connected to the central tube 7. Simultaneously, the tapping drive mechanism 6 drives the tapping component 5 to reciprocate, causing it to tap the film material 8 connected to the central tube 7. Figure 2 As shown, the tapping component 5 taps the portion of the film material 8 that has not yet been wound onto the central tube 7. Specifically, the repeated tapping of the film material 8 by the tapping component 5 is similar to the repeated tapping of the film material 8 by a human hand. Through tapping, the air trapped in the film material 8 can be expelled during the winding process, and the wrinkles in the film material 8 can be eliminated. This allows the film material 8 to be wound onto the central tube 7 smoothly and tightly, thereby improving the quality of the product after winding.
[0074] like Figures 1-4 As shown, the slapping component 5 may include a rotating shaft 9, a swing arm 10, and a slapping plate 11;
[0075] The rotating shaft 9 is rotatably connected to the lifting seat 3;
[0076] The swing arm 10 is connected to the rotating shaft 9;
[0077] The slapping plate 11 is connected to the swing arm 10, and the slapping drive mechanism 6 is connected to the rotating shaft 9 and is used to drive the rotating shaft 9 to reciprocate, thereby driving the swing arm 10 and the slapping plate 11 to swing back and forth, thereby repeatedly slapping the film material 8 through the slapping plate 11; in this embodiment, multiple swing arms 10 are arranged in parallel.
[0078] like Figure 3 , 4 As shown, the tapping drive mechanism 6 may include a drive source 12, a drive disk 13, a transmission rod 14, and a swing rod 15;
[0079] One end of the swing rod 15 is connected to the slapping component 5;
[0080] The other end of the swing rod 15 is hinged to one end of the transmission rod 14;
[0081] The other end of the transmission rod 14 is eccentrically hinged to the drive disc 13;
[0082] The drive disk 13 is connected to the drive source 12. The drive source 12 is connected to the lifting seat 3 and is used to drive the drive disk 13 to rotate, thereby driving the swing rod 15 to swing through the transmission rod 14, and thus driving the slapping component 5 to swing back and forth. Specifically, the drive source 12 can be a geared motor, the drive disk 13 can be connected to the motor shaft of the geared motor, and one end of the swing rod 15 is connected to the rotating shaft 9 in the slapping component 5.
[0083] like Figure 1 , 2 As shown in Figures 3 and 5, the beat-and-wind device also includes a lower pressure roller 16;
[0084] The lower pressure roller 16 is rotatably connected to the lifting seat 3 and located below the central tube 7 clamped in the winding mechanism 2;
[0085] The lifting drive 4 is used to drive the lifting seat 3 to move upward, thereby driving the lower pressure roller 16 to rise and press the film material 8 wound on the central tube 7. Specifically, when the lifting drive 4 drives the lifting seat 3 to rise to the position, the lower pressure roller 16 abuts against the film material 8 wound on the central tube 7, thereby enabling the film material 8 to be wound more tightly and flatly on the central tube 7.
[0086] like Figure 3 , 5 As shown, the lifting seat 3 may include a first lifting plate 17, a second lifting plate 18 and a connecting rod 19, and the lifting drive component 4 may include a first lifting cylinder 20 and a second lifting cylinder 21.
[0087] The first lifting plate 17 and the second lifting plate 18 are slidably connected to the frame 1 in the vertical direction, respectively;
[0088] One end of the connecting rod 19 is connected to the first lifting plate 17, and the other end of the connecting rod 19 is connected to the second lifting plate 18;
[0089] One end of the striking component 5 is rotatably connected to the first lifting plate 17, and the other end of the striking component 5 is rotatably connected to the second lifting plate 18;
[0090] One end of the lower pressure roller 16 is rotatably connected to the first lifting plate 17, and the other end of the lower pressure roller 16 is rotatably connected to the second lifting plate 18;
[0091] The first lifting cylinder 20 is connected to the frame 1 and to the first lifting plate 17. The second lifting cylinder 21 is connected to the frame 1 and to the second lifting plate 18. The first lifting cylinder 20 is used to drive the first lifting plate 17 to move upward and the second lifting cylinder 21 is used to drive the second lifting plate 18 to move upward so as to lift the lower pressure roller 16 to press the film material 8 on the central tube 7. Specifically, one end of the rotating shaft 9 in the slapping component 5 is rotatably connected to the first lifting plate 17, and the other end of the rotating shaft 9 is rotatably connected to the second lifting plate 18. The drive source 12 in the slapping drive mechanism 6 is connected to the first lifting plate 17. A magnetic powder brake is connected to the second lifting plate 18. The magnetic powder brake is connected to the lower pressure roller 16 through a synchronous belt mechanism.
[0092] like Figure 1 , 2 As shown, the beating and winding device may further include an upper pressure roller 22, a pressure seat 23, and a pressing cylinder 24;
[0093] The pressure base 23 is slidably connected to the frame 1 in the vertical direction;
[0094] The upper pressure roller 22 is rotatably connected to the pressure base 23 and is located above the central tube 7 clamped in the winding mechanism 2;
[0095] The pressing cylinder 24 is connected to the frame 1. The pressing cylinder 24 is connected to the pressing base 23 and is used to drive the pressing base 23 to move downward, thereby driving the upper pressure roller 22 to press the film material 8 wound on the central tube 7, so as to further make the film material 8 more compact and flatly wound on the central tube 7. In this embodiment, there are two upper pressure rollers 22.
[0096] like Figures 6-9 As shown, the winding mechanism 2 may include a first slide 25, a top rod 26, a first drive cylinder 27, a second slide 28, a rotating seat 29, a tension clamp 30, a second drive cylinder 31, a tension drive mechanism, and a winding drive assembly.
[0097] The first slide block 25 is slidably connected to the frame 1 in the left-right direction;
[0098] The push rod 26 is connected to the first slide block 25;
[0099] The first drive cylinder 27 is connected to the frame 1 and connected to the first slide 25. The first drive cylinder 27 is used to drive the first slide 25 to move, thereby driving the push rod 26 to move to one end of the central tube 7.
[0100] The second slide block 28 is slidably connected to the frame 1 in the left-right direction;
[0101] The rotating seat 29 is rotatably connected to the second slide 28, the expansion clamp 30 is connected to the rotating seat 29, and the top rod 26, the rotating seat 29 and the expansion clamp 30 are all coaxially arranged;
[0102] The second drive cylinder 31 is connected to the frame 1 and connected to the second slide 28. The second drive cylinder 31 is used to drive the second slide 28 to move, thereby driving the expansion clamp 30 to move into the other end of the central tube 7.
[0103] The expansion drive mechanism is connected to the expansion clamp 30 and is used to drive the expansion clamp 30 to expand radially outward, thereby expanding the central tube 7;
[0104] The winding drive assembly is connected to the second slide 28 and the rotating seat 29. The winding drive assembly drives the rotating seat 29 to rotate, thereby rotating the tensioning clamp 30 and the tensioned central tube 7. Specifically, the first drive cylinder 27 drives the first slide 25 to move towards the central tube 7, thereby moving the push rod 26 to press against one end of the central tube 7. The second drive cylinder 31 drives the second slide 28 to move towards the central tube 7, thereby moving the tensioning clamp 30 to extend into the other end of the central tube 7. The tensioning drive mechanism drives the tensioning clamp 30 to expand outwards, thereby tensioning the central tube 7, so that one end of the central tube 7 is pressed against and the other end is tensioned and clamped. Then, the winding drive assembly drives the rotating seat 29 to rotate, which in turn drives the tensioning clamp 30 to rotate, which in turn drives the tensioned central tube 7 to rotate. When the central tube 7 is rotated, the film material 8 connected to the central tube 7 can be wound onto the central tube 7. In this embodiment, both the first drive cylinder 27 and the second drive cylinder 31 are pneumatic cylinders. The push rod 26 can be fixedly connected to the first slide block 25. When the central tube 7 rotates, one end of the central tube 7 will rotate relative to the push rod 26. Of course, in some embodiments, the push rod 26 can also be rotatably connected to the first slide block 25. In this case, when the central tube 7 rotates, it will drive the push rod 26 to rotate together.
[0105] like Figure 7 As shown, the winding drive assembly may include a mounting plate 32, a winding motor 33, a drive wheel 34, a driven wheel 35, and a transmission component 36;
[0106] The mounting plate 32 is connected to the second slide 28;
[0107] The winding motor 33 is connected to the mounting plate 32;
[0108] The drive wheel 34 is connected to the motor shaft of the take-up motor 33;
[0109] The driven wheel 35 is connected to the rotating seat 29;
[0110] The transmission component 36 is connected to the driving pulley 34 and the driven pulley 35. Specifically, the transmission component 36 can be a synchronous belt, and the driving pulley 34 and the driven pulley 35 can be synchronous belt pulleys. When the winding motor 33 drives the driving pulley 34 to rotate, it can drive the driven pulley 35 to rotate through the transmission component 36, thereby driving the rotating seat 29, the tensioning clamp 30 and the tensioned central tube 7 to rotate.
[0111] like Figures 7-9 As shown, the expansion clamp 30 may include a main body 37, an expansion head 38, an elastic ring 39 and at least two expansion blocks 40, and the expansion drive mechanism may include a pull rod 41 and a rotary cylinder 42;
[0112] The main body 37 is connected to the rotating seat 29 and is coaxially arranged with the rotating seat 29;
[0113] The pull rod 41 passes through the rotating seat 29 and the main body 37 in sequence, and the head of the pull rod 41 is connected to the tightening head 38;
[0114] The expansion blocks 40 are arranged sequentially between the main body 37 and the expansion head 38 along the circumference of the pull rod 41. The second drive cylinder 31 is used to drive the second slide block 28 to move toward the central tube 7, thereby driving the expansion head 38, the expansion blocks 40 and the main body 37 to extend into the central tube 7.
[0115] The elastic ring 39 is sleeved on the outside of the expansion blocks 40 arranged sequentially along the circumference and is used to hold the expansion blocks 40 arranged sequentially along the circumference.
[0116] The main body 37 is provided with a first driving inclined surface 43 corresponding to the expansion block 40, and the expansion head 38 is provided with a second driving inclined surface 44 corresponding to the expansion block 40;
[0117] One end of the expansion block 40 is provided with a first mating slope 45 for abutting against the corresponding first driving slope 43, and the other end of the expansion block 40 is provided with a second mating slope 46 for abutting against the corresponding second driving slope 44.
[0118] The fixed part of the rotary cylinder 42 is connected to the second slide 28, the rotating part of the rotary cylinder 42 is connected to the rotating seat 29, and the telescopic part of the rotary cylinder 42 is connected to the tail of the pull rod 41. The rotary cylinder 42 is used to drive the pull rod 41 to move, thereby driving the expansion head 38 to move toward the main body 37 so that the expansion block 40 can be driven to expand radially outward through the first driving inclined surface 43 and the second driving inclined surface 44, thereby expanding the central tube 7.
[0119] Specifically, when the second drive cylinder 31 drives the second slide block 28 to move toward the central tube 7, it can drive the expansion head 38, the expansion block 40 and a part of the main body 37 to extend into the central tube 7. Then, the rotary cylinder 42 drives the pull rod 41 to move, thereby driving the expansion head 38 to move toward the main body 37. At this time, through the cooperation of the first drive inclined surface 43 and the first mating inclined surface 45 and the cooperation of the second drive inclined surface 44 and the second mating inclined surface 46, the expansion block 40 can be driven to expand radially outward, thereby causing the expansion block 40 to press against the inner wall of the central tube 7 and thus tighten the central tube 7. Then the winding drive assembly drives the rotating seat 29 to rotate. When the rotating seat 29 rotates, it will drive the main body 37, the tensioning block 40, the tensioning head 38, the tensioned central tube 7, the pull rod 41 and the rotating part of the rotary cylinder 42 to rotate together, while the fixed part of the rotary cylinder 42 will not rotate. When the central tube 7 rotates, the film material 8 connected to the central tube 7 can be wound onto the central tube 7.
[0120] More specifically, the rotary cylinder 42 is existing technology, for example, it can be a medium-density pneumatic rotary cylinder disclosed in Chinese Patent No. CN210164710U; wherein, the fixed part of the rotary cylinder 42 includes the bearing seat in the patent, the rotating part of the rotary cylinder 42 includes the cylinder body in the patent, and the telescopic part of the rotary cylinder 42 includes the piston shaft in the patent; more specifically, the bearing seat can be connected to the second slide 28 through the bracket plate, the cylinder body can be connected to the rotating seat 29, and the piston shaft can be connected to the tail of the pull rod 41.
[0121] In this embodiment, the rotating seat 29 includes a first seat body 47, a second seat body 48, a third seat body 49, and a fourth seat body 50 connected in sequence. The third seat body 49 is rotatably connected to the second slide seat 28. The rotating part of the rotary cylinder 42 is connected to the fourth seat body 50. The driven wheel 35 is connected to the third seat body 49. The main body 37 of the clamping fixture 30 is connected to the first seat body 47 via a collet. The pull rod 41 passes sequentially through the main body 37, the first seat body 47, the second seat body 48, the third seat body 49, and the fourth seat body 50. The collet is a locking device for holding cutting tools, commonly used on drilling and milling machines and machining centers. The specific structure of the collet is existing technology and will not be described in detail in this embodiment.
[0122] Specifically, the tensioning block 40 is provided with a slot for the elastic ring 39 to be inserted into, and the elastic ring 39 is used to hold the tensioning blocks 40 arranged in sequence along the circumference; in this embodiment, there are three tensioning blocks 40 evenly distributed along the circumference, and the first driving inclined surface 43 and the second driving inclined surface 44 correspond one-to-one with the tensioning block 40.
[0123] like Figure 8 As shown, the tightening head 38 is sleeved on the head of the pull rod 41. The head of the pull rod 41 is provided with an abutment boss 51 that protrudes radially outward. The tightening head 38 is provided with a step portion 52 for abutting against the abutment boss 51.
[0124] In summary, the central tube 7 is clamped in the winding mechanism 2, causing the lifting drive 4 to drive the lifting seat 3 to rise into position. The winding mechanism 2 drives the central tube 7 to rotate to wind up the film material 8 connected to the central tube 7. Simultaneously, the slapping drive mechanism 6 drives the slapping component 5 to oscillate back and forth, causing the slapping component 5 to slap the film material 8 connected to the central tube 7. The slapping component 5 slaps the portion of the film material 8 that has not yet been wound onto the central tube 7. The repeated slapping of the film material 8 by the slapping component 5 is similar to the repeated slapping of the film material 8 by a human hand. Through slapping, air trapped in the film material 8 can be expelled during the winding process, and wrinkles in the film material 8 can be eliminated. This allows the film material 8 to be wound onto the central tube 7 smoothly and tightly, improving the quality of the product after winding.
[0125] The specific embodiments described above further illustrate the technical problems, technical solutions, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A slapping and winding device, characterized in that, It includes a frame (1), a winding mechanism (2), a lifting seat (3), a lifting drive component (4), a striking component (5), and a striking drive mechanism (6); The winding mechanism (2) is connected to the frame (1) and is used to clamp the central tube (7) and drive the central tube (7) to rotate to wind up the film material (8) connected to the central tube (7); The lifting seat (3) is slidably connected to the frame (1) in the vertical direction; The lifting drive component (4) is connected to the lifting seat (3) and is used to drive the lifting seat (3) to move up and down; The striking component (5) is rotatably connected to the lifting seat (3), and the striking component (5) is located below the central tube (7) clamped in the winding mechanism (2); The tapping drive mechanism (6) is connected to the lifting seat (3) and connected to the tapping component (5). The tapping drive mechanism (6) is used to drive the tapping component (5) to swing back and forth so that the tapping component (5) taps the film material (8) connected to the central tube (7).
2. A slapping and winding device according to claim 1, characterized in that The striking component (5) includes a rotating shaft (9), a swing arm (10), and a striking plate (11); The rotating shaft (9) is rotatably connected to the lifting seat (3); The swing arm (10) is connected to the rotating shaft (9); The slapping plate (11) is connected to the swing arm (10), and the slapping drive mechanism (6) is connected to the rotating shaft (9) and is used to drive the rotating shaft (9) to rotate back and forth, thereby driving the swing arm (10) and the slapping plate (11) to swing back and forth, thereby repeatedly slapping the film material (8) through the slapping plate (11).
3. The beating and winding device according to claim 1, characterized in that, The slapping drive mechanism (6) includes a drive source (12), a drive disk (13), a transmission rod (14), and a swing rod (15); One end of the swing rod (15) is connected to the striking component (5); The other end of the swing rod (15) is hinged to one end of the transmission rod (14); The other end of the transmission rod (14) is eccentrically hinged to the drive disc (13); The drive disc (13) is connected to the drive source (12), which is connected to the lifting seat (3) and is used to drive the drive disc (13) to rotate, thereby driving the swing rod (15) to swing through the transmission rod (14), thereby driving the slapping component (5) to swing back and forth.
4. The slapping and winding device according to claim 1, characterized in that It also includes a lower pressure roller (16); The lower pressure roller (16) is rotatably connected to the lifting seat (3) and located below the central tube (7) clamped in the winding mechanism (2); The lifting drive (4) is used to drive the lifting seat (3) to move upward, thereby driving the lower pressure roller (16) to rise and press the film material (8) wound on the central tube (7).
5. A slapping and winding device according to claim 4, characterized in that The lifting seat (3) includes a first lifting plate (17), a second lifting plate (18) and a connecting rod (19), and the lifting drive component (4) includes a first lifting cylinder (20) and a second lifting cylinder (21); The first lifting plate (17) and the second lifting plate (18) are slidably connected to the frame (1) in the vertical direction, respectively; One end of the connecting rod (19) is connected to the first lifting plate (17), and the other end of the connecting rod (19) is connected to the second lifting plate (18); One end of the striking component (5) is rotatably connected to the first lifting plate (17), and the other end of the striking component (5) is rotatably connected to the second lifting plate (18); One end of the lower pressure roller (16) is rotatably connected to the first lifting plate (17), and the other end of the lower pressure roller (16) is rotatably connected to the second lifting plate (18); The first lifting cylinder (20) is connected to the frame (1) and connected to the first lifting plate (17). The second lifting cylinder (21) is connected to the frame (1) and connected to the second lifting plate (18). The first lifting cylinder (20) is used to drive the first lifting plate (17) to move upward and the second lifting cylinder (21) is used to drive the second lifting plate (18) to move upward so as to drive the lower pressure roller (16) to rise to press the film material (8) on the central tube (7).
6. The slapping and winding device according to claim 1, characterized in that It also includes an upper pressure roller (22), a pressure seat (23), and a clamping cylinder (24); The pressure seat (23) is slidably connected to the frame (1) in the vertical direction; The upper pressure roller (22) is rotatably connected to the pressure base (23) and located above the central tube (7) clamped in the winding mechanism (2); The pressing cylinder (24) is connected to the frame (1). The pressing cylinder (24) is connected to the pressing base (23) and is used to drive the pressing base (23) to move downward, thereby driving the upper pressure roller (22) to press the film material (8) wound on the central tube (7).
7. The slapping and winding device according to claim 1, characterized in that The winding mechanism (2) includes a first slide (25), a top rod (26), a first drive cylinder (27), a second slide (28), a rotating seat (29), a tensioning clamp (30), a second drive cylinder (31), a tensioning drive mechanism, and a winding drive assembly; The first slide (25) is slidably connected to the frame (1) in the left-right direction; The push rod (26) is connected to the first slide (25); The first drive cylinder (27) is connected to the frame (1) and connected to the first slide (25). The first drive cylinder (27) is used to drive the first slide (25) to move, thereby driving the push rod (26) to move to one end of the central tube (7). The second slide (28) is slidably connected to the frame (1) in the left-right direction; The rotating seat (29) is rotatably connected to the second slide (28), the expansion clamp (30) is connected to the rotating seat (29), and the top rod (26), the rotating seat (29) and the expansion clamp (30) are all coaxially arranged; The second drive cylinder (31) is connected to the frame (1) and connected to the second slide (28). The second drive cylinder (31) is used to drive the second slide (28) to move, thereby driving the expansion clamp (30) to move into the other end of the central tube (7). The expansion drive mechanism is connected to the expansion clamp (30) and is used to drive the expansion clamp (30) to expand radially outward, thereby expanding the central tube (7); The winding drive assembly is connected to the second slide (28) and connected to the rotating seat (29). The winding drive assembly is used to drive the rotating seat (29) to rotate, thereby driving the expansion clamp (30) and the expanded center tube (7) to rotate.
8. The beating and winding device according to claim 7, characterized in that, The winding drive assembly includes a mounting plate (32), a winding motor (33), a drive wheel (34), a driven wheel (35), and a transmission component (36); The mounting plate (32) is connected to the second slide (28); The winding motor (33) is connected to the mounting plate (32); The drive wheel (34) is connected to the motor shaft of the take-up motor (33); The driven wheel (35) is connected to the rotating seat (29); The transmission component (36) is connected to the driving wheel (34) and the driven wheel (35).
9. The slapping and winding device according to claim 7, characterized in that The expansion clamp (30) includes a main body (37), an expansion head (38), an elastic ring (39), and at least two expansion blocks (40). The expansion drive mechanism includes a pull rod (41) and a rotary cylinder (42). The main body (37) is connected to the rotating seat (29) and is coaxially arranged with the rotating seat (29); The pull rod (41) passes through the rotating seat (29) and the main body (37) in sequence, and the head of the pull rod (41) is connected to the tightening head (38); The expansion blocks (40) are arranged sequentially between the main body (37) and the expansion head (38) along the circumference of the pull rod (41). The second drive cylinder (31) is used to drive the second slide (28) to move toward the central tube (7), thereby driving the expansion head (38), the expansion blocks (40) and the main body (37) to extend into the central tube (7). The elastic ring (39) is sleeved on the outside of the expansion blocks (40) arranged sequentially along the circumference and is used to hold the expansion blocks (40) arranged sequentially along the circumference. The main body (37) is provided with a first driving inclined surface (43) corresponding to the expansion block (40), and the expansion head (38) is provided with a second driving inclined surface (44) corresponding to the expansion block (40); One end of the expansion block (40) is provided with a first mating inclined surface (45) for abutting against the corresponding first driving inclined surface (43), and the other end of the expansion block (40) is provided with a second mating inclined surface (46) for abutting against the corresponding second driving inclined surface (44); The fixed part of the rotary cylinder (42) is connected to the second slide (28), the rotating part of the rotary cylinder (42) is connected to the rotating seat (29), and the telescopic part of the rotary cylinder (42) is connected to the tail of the pull rod (41). The rotary cylinder (42) is used to drive the pull rod (41) to move, thereby driving the expansion head (38) to move toward the main body (37) so that the expansion block (40) can be driven to expand radially outward through the first driving inclined surface (43) and the second driving inclined surface (44) to expand the central tube (7).
10. The slapping and winding device according to claim 9, characterized in that The tightening head (38) is sleeved on the head of the pull rod (41). The head of the pull rod (41) is provided with an abutment boss (51) that protrudes radially outward. The tightening head (38) is provided with a step (52) for abutting against the abutment boss (51).
Citation Information
Patent Citations
Hollow pneumatic rotary cylinder
CN210164710U
Reverse osmosis membrane production line winding device
CN214421853U