Anhydrous ethanol filling device

Abstract

The utility model relates to the technical field of ethyl alcohol production, in particular to an absolute ethyl alcohol filling device which comprises a processing table, a production mechanism is arranged on the processing table and used for absolute ethyl alcohol production, and the production mechanism comprises a filling assembly, a conveying assembly and a conveying assembly, the feeding assembly comprises a rack fixed to the rear end of the machining table. The taking and placing assembly comprises a conveyor fixed to the front end of the rack, a vertical base is fixed to the upper end of the conveyor, a three-axis air cylinder is installed at the top of the vertical base, a connecting base is fixed to the output end of the three-axis air cylinder, guide rods are slidably installed at the two ends of the connecting base in a penetrating mode, and a second air cylinder is installed at the top of the connecting base and used for driving the guide rods to ascend and descend; automatic conveying, accurate positioning and rapid screwing of bottle caps are achieved, it is ensured that absolute ethyl alcohol is immediately sealed after being filled, the production efficiency is improved, the sealing performance is guaranteed, volatile pollution is reduced, manual intervention is reduced, safety and product consistency are improved, and the high-purity bottle cap screwing device is suitable for the high-purity production requirement.

Description

Technical Field

[0001] This utility model relates to the field of ethanol production technology, specifically to an anhydrous ethanol filling device. Background Technology

[0002] Ethanol disinfectant mainly consists of 75% ethanol. Ethanol is a colorless and transparent liquid with good bactericidal effect. It is miscible with water in any proportion and is easily volatile and flammable. During the production process, the finished disinfectant needs to be packaged into containers for sale. Filling equipment is usually used to fill the disinfectant.

[0003] According to CN219429690U, an anhydrous ethanol filling device is disclosed. This technology discloses "an anhydrous ethanol filling device, including a base, a vertical plate, and a support plate. An ethanol bottle is movably mounted above two of the support plates. The two ethanol bottles are symmetrically arranged on both sides of the vertical plate. Two extension plates are fixedly connected to both sides of the vertical plate." It has the following technical advantages: "By turning a rotating wheel, the rotating wheel drives the worm gear at the lower end to rotate. A worm groove block is engaged with the outer side of the worm gear. The rotating worm gear pushes the engaged worm groove block to slide downwards. The worm groove block drives the protective covers on both sides to slide downwards, covering the anhydrous ethanol bottle during filling to prevent the anhydrous ethanol from evaporating. The filling situation of the anhydrous ethanol inside the bottle can be observed through the observation glass. Then, the filling work is stopped. The protective covers reduce the evaporation of anhydrous ethanol during filling, thereby allowing ethanol to be filled into the ethanol bottle more quickly, ultimately saving the cost of the anhydrous ethanol filling device."

[0004] After the liquid filling is completed, the open container needs to be transferred to another separate station for capping. This step-by-step process means that the container must remain open from filling to capping, which inevitably exposes the ethanol to the surrounding environment. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an anhydrous ethanol filling device that enables automatic cap delivery, precise positioning, and rapid tightening, ensuring immediate sealing after anhydrous ethanol filling. This improves production efficiency, guarantees sealing performance, reduces volatile pollution, minimizes manual intervention, enhances safety and product consistency, and is suitable for high-purity production needs.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an anhydrous ethanol filling device, comprising a processing table, wherein a production mechanism is provided on the processing table for the production of anhydrous ethanol, the production mechanism comprising:

[0007] A filling assembly, set on a processing table, is used for filling anhydrous ethanol.

[0008] The feeding assembly includes a frame fixed to the rear end of the processing table;

[0009] The pick-and-place assembly includes a conveyor fixed to the front end of the frame, a stand fixed to the upper end of the conveyor, a three-axis cylinder mounted on the top of the stand, a connecting seat fixed to the output end of the three-axis cylinder, guide rods slidably mounted through both ends of the connecting seat, a second cylinder mounted on the top of the connecting seat for driving the guide rods to rise and fall, a mounting plate fixed between the lower ends of the two guide rods, and a suction cup mounted on the lower end of the mounting plate.

[0010] The capping assembly includes a bracket fixed to the left side of the rear end of the top of the processing table. A movable seat is longitudinally slidably installed inside the upper part of the bracket. A third cylinder is installed inside the bracket to control the lifting and lowering of the movable seat. A servo motor is installed on the top of the movable seat. An electric gripper is fixed to the output end of the third cylinder.

[0011] Preferably, the capping assembly further includes an extension frame fixed to the front end of the bracket, and a dual-axis cylinder is installed inside both the extension frame and the bracket, with a chuck fixed to the output end of the dual-axis cylinder.

[0012] Preferably, the pick-and-place assembly further includes a guide plate fixed to the upper end of the conveyor, and a positioning groove is fixed to the front end of the conveyor.

[0013] Preferably, the feeding assembly further includes a material tray fixed to the top of the frame, a lever is rotatably installed inside the material tray, and a geared motor is installed at the bottom of the material tray to drive the lever to rotate.

[0014] Preferably, the filling assembly includes a stand fixed to the right side of the top of the processing table, a slide is longitudinally slidably installed at the upper end of the stand, a first cylinder is installed inside the stand and used to drive the slide to rise and fall, a filling head is installed at the lower end of the slide, a control valve is installed at the upper end of the stand, and a hose is connected between the outlet of the control valve and the filling head.

[0015] Preferably, a turntable is installed on the upper end of the processing table via a cam divider, a feeding mechanism is installed at the front end of the top of the processing table, and a discharging mechanism is installed on the left side of the top of the processing table.

[0016] Beneficial effects

[0017] This invention provides an anhydrous ethanol filling device. Compared with the prior art, it has the following advantages:

[0018] 1. A batch of bottle caps is placed into a material tray, and the bottle caps are fed into the conveyor by the output of the geared motor driving the lever. The bottle caps entering the conveyor are guided by the guide plate until they are sent into the positioning slot. Then, the three-axis cylinder and the second cylinder control the suction cup to pick up the bottle caps in the positioning slot and place the bottle caps on the bottle mouth after ethanol filling. Then, the bottle filled with ethanol and the bottle cap on the bottle mouth is sent into the filling assembly by the turntable. The continuous and automated conveying of bottle caps is realized.

[0019] 2. The bottle is fixed by the chuck driven by the output end of the dual-axis cylinder to prevent the bottle from shifting or tipping over during the subsequent cap tightening process; then the movable seat is driven to move downward by the third cylinder, and the movable seat drives the electric gripper to clamp the cap on the bottle mouth. Then the electric gripper is driven by the servo motor to rotate the cap, thereby tightening the cap on the bottle; so that the cap is tightened immediately after the alcohol is filled, avoiding the ethanol from being exposed to air for a long time. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the filling component in this utility model;

[0022] Figure 3 This is a schematic diagram of the feeding assembly in this utility model;

[0023] Figure 4 This is a schematic diagram of the pick-and-place component in this utility model;

[0024] Figure 5 This is a schematic diagram of the screw cap assembly in this utility model.

[0025] In the diagram: 1. Processing table; 2. Turntable; 3. Production mechanism; 31. Filling assembly; 311. Frame; 312. Carriage; 313. First cylinder; 314. Filling head; 315. Control valve; 316. Hose; 32. Feeding assembly; 321. Frame; 322. Material tray; 323. Lever; 324. Gear motor; 33. Pick-and-place assembly; 331. Conveyor; 332. Stand; 333. Three-axis cylinder; 334. Connecting seat; 335. Guide rod; 336. Second cylinder; 337. Mounting plate; 338. Suction cup; 339. Guide plate; 3310. Positioning groove; 34. Capping assembly; 341. Bracket; 342. Movable seat; 343. Third cylinder; 344. Servo motor; 345. Electric gripper; 346. Extension frame; 347. Dual-axis cylinder; 348. Chuck; 4. Feeding mechanism; 5. Discharging mechanism. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1 - Figure 5 This utility model provides a technical solution: an anhydrous ethanol filling device, including a processing table 1, on which a production mechanism 3 is provided for the production of anhydrous ethanol, the production mechanism 3 including:

[0028] A filling assembly 31 is set on the processing table 1 and is used for filling anhydrous ethanol.

[0029] The feeding assembly 32 includes a frame 321 fixed to the rear end of the processing table 1;

[0030] The pick-and-place assembly 33 includes a conveyor 331 fixed to the front end of the frame 321. A stand 332 is fixed to the upper end of the conveyor 331. A three-axis cylinder 333 is installed on the top of the stand 332. A connecting seat 334 is fixed to the output end of the three-axis cylinder 333. Guide rods 335 are slidably installed through both ends of the connecting seat 334. A second cylinder 336 is installed on the top of the connecting seat 334 and is used to drive the guide rods 335 to rise and fall. A mounting plate 337 is fixed between the lower ends of the two guide rods 335. A suction cup 338 is installed at the lower end of the mounting plate 337.

[0031] The capping assembly 34 includes a bracket 341 fixed to the left side of the rear end of the top of the processing table 1. A movable seat 342 is longitudinally slidably installed inside the upper end of the bracket 341. A third cylinder 343 is installed inside the bracket 341 and is used to control the lifting and lowering of the movable seat 342. A servo motor 344 is installed on the top of the movable seat 342. An electric gripper 345 is fixed to the output end of the third cylinder 343.

[0032] In this embodiment, the three-axis cylinder 333 and the second cylinder 336 control the suction cup 338 to adsorb the bottle cap in the positioning groove 3310 and place the bottle cap on the bottle mouth after ethanol is filled. Then, the turntable 2 drives the bottle into the bracket 341. After the bottle is fixed by the clamp 348, the third cylinder 343 drives the movable seat 342 to move downward. The movable seat 342 drives the electric gripper 345 to clamp the bottle cap on the bottle mouth. Then, the servo motor 344 drives the electric gripper 345 to rotate the bottle cap, thereby tightening the bottle cap on the bottle. This ensures that the bottle cap is tightened immediately after the alcohol is filled, preventing the ethanol from being exposed to air for a long time.

[0033] Specifically, the capping assembly 34 also includes an extension frame 346 fixed to the front end of the bracket 341. Both the extension frame 346 and the bracket 341 are equipped with a dual-axis cylinder 347, and the output end of the dual-axis cylinder 347 is fixed with a chuck 348.

[0034] In this embodiment, after the turntable 2 drives the bottle filled with ethanol into the support 341, the output end of the dual-axis cylinder 347 drives the clamp 348 to fix the bottle, preventing the bottle from shifting or tipping over during the subsequent tightening of the bottle cap.

[0035] Specifically, the pick-and-place assembly 33 also includes a guide plate 339 fixed to the upper end of the conveyor 331, and a positioning groove 3310 fixed to the front end of the conveyor 331.

[0036] In this embodiment, the bottle caps entering the conveyor 331 are guided by the guide plate 339 until they are sent into the positioning groove 3310.

[0037] Specifically, the feeding assembly 32 also includes a material tray 322 fixed to the top of the frame 321. A lever 323 is rotatably installed inside the material tray 322, and a geared motor 324 is installed at the bottom of the material tray 322 to drive the lever 323 to rotate.

[0038] In this embodiment, a batch of bottle caps are placed into a material tray 322, and the bottle caps are fed into a conveyor 331 by driving a lever 323 through the output end of a geared motor 324.

[0039] Specifically, the filling assembly 31 includes a stand 311 fixed on the top right side of the processing table 1. A slide 312 is longitudinally slidably installed inside the upper part of the stand 311. A first cylinder 313 is installed inside the stand 311 and is used to drive the slide 312 to rise and fall. A filling head 314 is installed at the lower end of the slide 312. A control valve 315 is installed inside the upper part of the stand 311. A hose 316 is connected between the outlet of the control valve 315 and the filling head 314.

[0040] In this embodiment, the first cylinder 313 drives the slide 312 to adjust the height of the filling head 314; the upper inlet of the control valve 315 is connected to the anhydrous ethanol supply device, so that the anhydrous ethanol is sprayed out from the filling head 314 after passing through the control valve 315 and the hose 316.

[0041] Specifically, a turntable 2 is installed on the upper end of the processing table 1 via a cam divider, a feeding mechanism 4 is installed at the front top of the processing table 1, and a discharging mechanism 5 is installed on the left side of the top of the processing table 1.

[0042] In this embodiment, the workstation is switched by the turntable 2, the empty bottles are fed by the feeding mechanism 4, and the filled and capped bottles are sent out by the discharging mechanism 5.

[0043] The working principle and usage process of this utility model are as follows: First, the empty bottle is conveyed by the feeding mechanism 4 and placed into the station of the turntable 2. Then, the empty bottle is moved to the filling component 31 by the turntable 2. The first cylinder 313 drives the slide 312 to drive the filling head 314 to adjust the height. The anhydrous ethanol supply equipment is connected through the liquid inlet at the upper end of the control valve 315, so that the anhydrous ethanol is sprayed out from the filling head 314 after passing through the control valve 315 and the hose 316, filling the empty bottle with ethanol.

[0044] Then, the bottles filled with ethanol are fed into the pick-and-place assembly 33 via the turntable 2; at the same time, a batch of bottle caps are placed into the material tray 322, and the bottle caps are fed into the conveyor 331 by the drive lever 323 driven by the output end of the geared motor 324; the bottle caps entering the conveyor 331 are guided by the guide plate 339 until they are sent into the positioning groove 3310; then the suction cup 338 is controlled by the three-axis cylinder 333 and the second cylinder 336 to pick up the bottle caps in the positioning groove 3310 and place the bottle caps on the bottle mouth after ethanol filling; then the bottles filled with ethanol and with bottle caps on the bottle mouth are fed into the filling assembly 31 via the turntable 2.

[0045] Finally, the output end of the dual-axis cylinder 347 drives the chuck 348 to fix the bottle, preventing the bottle from shifting or tipping over during the subsequent cap tightening process; then, the third cylinder 343 drives the movable seat 342 to move downward, and the movable seat 342 drives the electric gripper 345 to clamp the cap on the bottle mouth. Then, the servo motor 344 drives the electric gripper 345 to rotate the cap, thereby tightening the cap onto the bottle; this ensures that the cap is tightened immediately after the alcohol is filled, preventing the ethanol from being exposed to air for a long time; then, the turntable 2 sends the bottle into the discharge mechanism 5, and the discharge mechanism 5 sends out the filled and capped bottle.

[0046] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for filling anhydrous ethanol, comprising a processing table (1), characterized in that: The processing table (1) is equipped with a production mechanism (3) for the production of anhydrous ethanol. The production mechanism (3) includes: A filling assembly (31) is set on a processing table (1) and used for filling anhydrous ethanol; The feeding assembly (32) includes a frame (321) fixed to the rear end of the processing table (1); The pick-and-place assembly (33) includes a conveyor (331) fixed to the front end of the frame (321), a stand (332) fixed to the upper end of the conveyor (331), a three-axis cylinder (333) installed on the top of the stand (332), a connecting seat (334) fixed to the output end of the three-axis cylinder (333), guide rods (335) slidably installed through both ends of the connecting seat (334), a second cylinder (336) installed on the top of the connecting seat (334) and used to drive the guide rods (335) to rise and fall, a mounting plate (337) fixed between the lower ends of the two guide rods (335), and a suction cup (338) installed at the lower end of the mounting plate (337); The capping assembly (34) includes a bracket (341) fixed to the left side of the rear end of the top of the processing table (1). A movable seat (342) is longitudinally slidably installed inside the upper end of the bracket (341). A third cylinder (343) is installed inside the bracket (341) and is used to control the lifting and lowering of the movable seat (342). A servo motor (344) is installed on the top of the movable seat (342). An electric gripper (345) is fixed at the output end of the third cylinder (343).

2. The anhydrous ethanol filling device according to claim 1, characterized in that: The capping assembly (34) also includes an extension frame (346) fixed to the front end of the bracket (341). Both the extension frame (346) and the bracket (341) are equipped with a dual-axis cylinder (347), and the output end of the dual-axis cylinder (347) is fixed with a chuck (348).

3. The anhydrous ethanol filling device according to claim 1, characterized in that: The pick-and-place assembly (33) also includes a guide plate (339) fixed to the upper end of the conveyor (331), and a positioning groove (3310) is fixed to the front end of the conveyor (331).

4. The anhydrous ethanol filling device according to claim 1, characterized in that: The feeding assembly (32) also includes a material tray (322) fixed to the top of the frame (321). A lever (323) is rotatably installed inside the material tray (322). A geared motor (324) is installed at the bottom of the material tray (322) and is used to drive the lever (323) to rotate.

5. The anhydrous ethanol filling device according to claim 1, characterized in that: The filling assembly (31) includes a stand (311) fixed on the top right side of the processing table (1). A slide (312) is longitudinally slidably installed inside the upper part of the stand (311). A first cylinder (313) is installed inside the stand (311) and is used to drive the slide (312) to rise and fall. A filling head (314) is installed at the lower end of the slide (312). A control valve (315) is installed inside the upper part of the stand (311). A hose (316) is connected between the outlet of the control valve (315) and the filling head (314).

6. The anhydrous ethanol filling device according to claim 1, characterized in that: The upper end of the processing table (1) is equipped with a turntable (2) via a cam divider, the front end of the top of the processing table (1) is equipped with a feeding mechanism (4), and the left side of the top of the processing table (1) is equipped with a discharging mechanism (5).

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