Sludge dewatering and filter pressing equipment

By introducing a scraping mechanism into the sludge dewatering equipment, the problem of sludge clumping caused by the inconvenience of cleaning the filter press dewatering components was solved, extending the equipment life and simplifying the maintenance process.

CN224147910UActive Publication Date: 2026-04-21JIANGSU SHUANGJIE ENVIRONMENTAL PROTECTION MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU SHUANGJIE ENVIRONMENTAL PROTECTION MASCH MFG CO LTD
Filing Date
2025-03-25
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In existing sludge dewatering equipment, the filter press dewatering components are difficult to clean during use, resulting in sludge residue clumping and affecting the equipment's lifespan.

Method used

A sludge dewatering filter press device was designed, which includes a scraping mechanism comprising a rotating column, a scraper, and a motor drive system. This mechanism is used to scrape sludge off the filter belt in real time, and the scraper can be easily replaced via a positioning groove and an adjustment plate structure.

Benefits of technology

It enables real-time scraping of sludge from the filter belt, preventing clumping, extending the service life of the equipment, and simplifying the maintenance and replacement process of the scraper plates.

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Abstract

The utility model relates to the technical field of sludge treatment, and discloses sludge dewatering filter pressing equipment, which comprises a compressor frame, a reverse motor, a clockwise motor, a water outlet, a multi-connecting roller, a lower filter belt and an upper filter belt, a scraping mechanism is arranged on the compressor frame, the scraping mechanism comprises an auxiliary structure, the scraping mechanism comprises a rotary column, and the rotary column is arranged on the lower filter belt. The rotating columns are rotationally connected to the inner walls of the front side and the rear side of the compressor frame through bearings, the rear ends of the rotating columns are fixedly connected with adjusting discs, the outer walls of the front sides of the adjusting discs are fixedly connected with torsional springs, and first scraping and brushing plates are clamped to the inner walls of the side faces of the rotating columns. The inner walls of the front side and the rear side of the compressor frame are rotationally connected with movable columns through bearings. According to the utility model, by arranging the first scraping and brushing plate, the torsion spring and other structures, the problems that the filter pressing and dewatering assembly is inconvenient to clean in time, sludge is easy to remain on the filter pressing belt to cause caking, the filter pressing and dewatering assembly is damaged, and the service life of the filter pressing and dewatering assembly is influenced are solved.
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Description

Technical Field

[0001] This utility model relates to the field of sludge treatment technology, and in particular to a sludge dewatering filter press. Background Technology

[0002] Wastewater treatment processes generate a large amount of sludge, which is bulky and has a high water content. In order to remove the water from the sludge, filter press equipment is usually used to remove the wastewater. The filter press equipment applies pressure to make the water in the sludge pass through the filter cloth, while the solid particles are trapped in the filter chamber to form a filter cake.

[0003] A search revealed Chinese Patent Publication No. CN213623798U, which discloses a belt filter press for sludge dewatering, relating to a sludge dewatering machine. It addresses the problem that existing belt sludge dewatering machines often use fewer than five squeeze rollers, resulting in incomplete dewatering due to insufficient pressure. The belt filter press for sludge dewatering features an upper and lower filter belt that sequentially passes around a first, second, and third squeeze roller in the squeeze roller dewatering zone. The first and third squeeze rollers are located at the upper end of the upper filter belt, and the second squeeze roller is located at the lower end of the lower filter belt. Multiple arc-shaped elements are arranged circumferentially on the outer surfaces of the first, second, and third squeeze rollers. One end of each arc-shaped element is hinged to the outer surface of the squeeze roller, and an elastic sheet is provided between the arc-shaped element and the outer surface of the squeeze roller.

[0004] The above-mentioned device has the following defects: during use, the filter press dewatering mechanism cannot be cleaned, which easily leads to the residue of sludge on the filter press dewatering component and clumping, causing damage to the filter press dewatering component and affecting its service life. Therefore, a sludge dewatering filter press is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above deficiencies, this utility model provides a sludge dewatering filter press, which aims to improve the problem in the prior art where the filter press dewatering mechanism cannot be cleaned during use, which easily leads to residual sludge on the filter press dewatering component and clumping, causing damage to the filter press dewatering component.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a sludge dewatering filter press, comprising a compressor frame, a counter-clockwise motor, a clockwise motor, a water outlet, multiple rollers, a lower filter belt, and an upper filter belt. A scraping mechanism is provided on the compressor frame. The scraping mechanism includes an auxiliary structure and a rotating column. The rotating column is rotatably connected to the inner walls of the front and rear sides of the compressor frame via bearings. An adjusting disc is fixedly connected to the rear end of the rotating column. A torsion spring is fixedly connected to the outer wall of the front side of the adjusting disc. A first scraper plate is engaged with the inner wall of the side of the rotating column. A movable column is rotatably connected to the inner walls of the front and rear sides of the compressor frame via bearings. A second scraper plate is engaged with the inner wall of the side of the movable column.

[0007] As a further description of the above technical solution: the auxiliary structure includes a positioning groove, which is formed on the inner side wall of the rotating column; an adjusting plate is slidably connected to the top inner wall of the first scraper plate; an insert plate is fixedly connected to the right outer wall of the adjusting plate; and a compression spring is fixedly connected to the left outer wall of the adjusting plate.

[0008] As a further description of the above technical solution: a frosted pad is fixedly connected to the outer side wall of the adjustment disc, and the rotating column penetrates the rear outer wall of the compressor frame.

[0009] As a further description of the above technical solution: the end of the torsion spring away from the adjusting plate is fixedly connected to the rear outer wall of the compressor frame. There are two adjusting plates, which are respectively fixedly connected to the rear ends of the movable column and the rotating column.

[0010] As a further description of the above technical solution: the first scraper plate contacts the outer side wall of the upper filter belt, and the second scraper plate contacts the outer side wall of the lower filter belt.

[0011] As a further description of the above technical solution: the first scraper plate contacts the outer side wall of the upper filter belt, and the second scraper plate contacts the outer side wall of the lower filter belt.

[0012] As a further description of the above technical solution: the insert plate is snapped into the inner wall of the right side of the rotating column, and the end of the compression spring away from the adjusting plate is fixedly connected to the inner wall of one side of the first scraper plate.

[0013] As a further description of the above technical solution: the counterclockwise motor is fixedly connected to the rear outer wall of the compressor frame, the clockwise motor is fixedly connected to the rear outer wall of the compressor frame, the water outlet is opened on the bottom inner wall of the compressor frame, the multi-roller is rotatably connected to the front and rear inner walls of the compressor frame through bearings, there are several multi-rollers, one of which is fixedly connected to the output end of the counterclockwise motor through a coupling, and the lower filter belt and the upper filter belt are respectively tumblingly connected to the multi-roller.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, by setting up a first scraper, torsion spring, adjusting plate and other structures, the residual mud on the track can be scraped off in real time, which improves the problem that the filter press dewatering component is inconvenient to clean in time, which easily leads to residual mud on the filter press belt clumping, causing damage to the filter press dewatering component and affecting the service life of the filter press dewatering component.

[0016] 2. In this utility model, by setting up structures such as positioning grooves, adjustment plates, and insert plates, the scraper brush can be easily disassembled and installed, making it convenient for personnel to replace and maintain it. This improves the problem that long-term use of the scraper brush without timely replacement will lead to a decrease in the scraper brush effect, resulting in a large amount of mud remaining on the filter belt, causing the mud on the filter belt to clump and affecting the subsequent filter pressing effect. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall front view of a sludge dewatering filter press proposed in this utility model;

[0018] Figure 2 This is a cross-sectional schematic diagram of a sludge dewatering filter press proposed in this utility model;

[0019] Figure 3 This is a schematic diagram of the scraping mechanism of a sludge dewatering filter press according to the present invention;

[0020] Figure 4 This is a schematic diagram of the cleaning mechanism of a sludge dewatering filter press device proposed in this utility model.

[0021] Legend:

[0022] 1. Compressor frame; 2. Counter-clockwise motor; 3. Clockwise motor; 4. Outlet; 5. Multi-roller system; 6. Lower filter belt; 7. Upper filter belt; 9. Scraping mechanism; 91. Rotating column; 92. Adjusting disc; 93. Torsion spring; 94. First scraper; 95. Movable column; 96. Second scraper; 10. Auxiliary structure; 100. Positioning groove; 101. Adjusting plate; 102. Insert plate; 103. Compression spring. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figures 1-3This utility model provides an embodiment of a sludge dewatering filter press, comprising a compressor frame 1, a counter-clockwise motor 2, a clockwise motor 3, a water outlet 4, a multi-roller 5, a lower filter belt 6, and an upper filter belt 7. The lower filter belt 6 and the upper filter belt 7 work together to compress and filter the sludge. For example, Chinese Patent Publication No. CN213623798U discloses a belt filter press for sludge dewatering, describing its working principle, so it will not be elaborated further. The compressor frame 1 is equipped with a scraping mechanism 9, which includes auxiliary... Structure 10, the scraping mechanism 9 includes a rotating column 91, which is rotatably connected to the inner walls of the front and rear sides of the compressor frame 1 via bearings. An adjusting disc 92 is fixedly connected to the rear end of the rotating column 91, and a torsion spring 93 is fixedly connected to the outer wall of the front side of the adjusting disc 92. A first scraper plate 94 is engaged with the inner wall of the side of the rotating column 91. The first scraper plate 94 is used to scrape the residual sludge on the surface of the upper filter belt 7. A movable column 95 is rotatably connected to the inner walls of the front and rear sides of the compressor frame 1 via bearings, and a second scraper plate 96 is engaged with the inner wall of the side of the movable column 95.

[0025] Reference Figures 2-4 A frosted pad is fixedly connected to the outer side wall of the adjusting disc 92. The rotating column 91 penetrates the rear outer wall of the compressor frame 1. The end of the torsion spring 93 away from the adjusting disc 92 is fixedly connected to the rear outer wall of the compressor frame 1. The torsion spring 93 generates torque on the adjusting disc 92. There are two adjusting discs 92, which are fixedly connected to the rear ends of the movable column 95 and the rotating column 91, respectively. The first scraper 94 contacts the outer side wall of the upper filter belt 7. The first scraper 94 scrapes the sludge off the surface of the upper filter belt 7. The second scraper 96 contacts the outer side wall of the lower filter belt 6. The second scraper 96 scrapes the sludge remaining on the surface of the lower filter belt 6. The first scraper 94 contacts the outer side wall of the upper filter belt 7. The second scraper 96... The lower filter belt 6 is in contact with the outer side wall of the side. The counterclockwise motor 2 is fixedly connected to the outer rear wall of the compressor frame 1, and the clockwise motor 3 is fixedly connected to the outer rear wall of the compressor frame 1. By setting the clockwise motor 3 to drive some of the multi-rollers 5 to rotate clockwise, the lower track 6 moves clockwise. The outlet 4 is opened on the inner bottom wall of the compressor frame 1. The multi-rollers 5 are rotatably connected to the inner front and rear sides of the compressor frame 1 through bearings. There are several multi-rollers 5. One of the multi-rollers 5 is fixedly connected to the output end of the counterclockwise motor 2 through a coupling. By setting the counterclockwise motor 2 to drive some of the multi-rollers 5 to rotate counterclockwise, the upper filter belt 7 moves counterclockwise. The lower filter belt 6 and the upper filter belt 7 are respectively rolled on the multi-rollers 5. The inner bottom wall of the compressor frame 1 is provided with a discharge port 97.

[0026] Reference Figures 3-4The auxiliary structure 10 includes a positioning groove 100, which is formed on the inner side wall of the rotating column 91. An adjusting plate 101 is slidably connected to the top inner wall of the first scraper plate 94. An insert plate 102 is fixedly connected to the right outer wall of the adjusting plate 101. The first scraper plate 94 and the rotating column 91 are locked together by the insert plate 102. A compression spring 103 is fixedly connected to the left outer wall of the adjusting plate 101. The compression spring 103 generates a continuous thrust on the adjusting plate 101. The insert plate 102 is locked onto the right inner wall of the rotating column 91. The end of the compression spring 103 away from the adjusting plate 101 is fixedly connected to the inner side wall of the first scraper plate 94. Abrasive plates are fixedly connected to the left and right outer walls of the adjusting plate 101.

[0027] Working principle: During the dewatering and filtration process of sludge, the torsion spring 93 twists the adjusting plate 92 to rotate, which in turn drives the rotating column 91 to rotate. The rotating column 91 causes the first scraper 94 to slide against the moving surface of the upper filter belt 7, so that the sludge on the upper filter belt 7 is scraped off and falls to the outside of the discharge port 97. At the same time, the second scraper 96 slides against the moving surface of the lower filter belt 6, so that the sludge on the lower filter belt 6 is scraped off and falls to the outside of the discharge port 97. During long-term use, the impurities remaining on the scraper 94 can be cleaned or replaced by pulling the adjusting plate 101 to move the insert plate 102. The insert plate 102 moves and disengages from the inner wall of the rotating column 91. Then, the first scraper 94 moves upward and is pulled out from the positioning groove 100.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A sludge dewatering filter press apparatus comprising a press frame (1), a counter-rotating motor (2), a forward-rotating motor (3), a water outlet (4), a plurality of connecting rollers (5), a lower filter belt (6), an upper filter belt (7), characterized in that: The compressor frame (1) is provided with a scraping mechanism (9), which includes an auxiliary structure (10). The scraping mechanism (9) includes a rotating column (91), which is rotatably connected to the inner walls of the front and rear sides of the compressor frame (1) through bearings. An adjusting plate (92) is fixedly connected to the rear end of the rotating column (91), and a torsion spring (93) is fixedly connected to the outer wall of the front side of the adjusting plate (92). A first scraper plate (94) is engaged with the inner wall of the side of the rotating column (91). A movable column (95) is rotatably connected to the inner walls of the front and rear sides of the compressor frame (1) through bearings, and a second scraper plate (96) is engaged with the inner wall of the side of the movable column (95).

2. A sludge dewatering filter press apparatus according to claim 1, wherein: The auxiliary structure (10) includes a positioning groove (100), which is opened on the inner side wall of the rotating column (91). An adjusting plate (101) is slidably connected to the top inner wall of the first scraper plate (94). An insert plate (102) is fixedly connected to the right outer wall of the adjusting plate (101), and a compression spring (103) is fixedly connected to the left outer wall of the adjusting plate (101).

3. The sludge dewatering filter press apparatus of claim 1, wherein: The side outer wall of the adjustment plate (92) is fixedly connected to a frosted pad, and the rotating column (91) penetrates the rear outer wall of the compressor frame (1).

4. The sludge dewatering filter press apparatus of claim 1, wherein: The end of the torsion spring (93) away from the adjusting plate (92) is fixedly connected to the rear outer wall of the compressor frame (1). There are two adjusting plates (92), which are fixedly connected to the rear ends of the movable column (95) and the rotating column (91), respectively.

5. The sludge dewatering filter press apparatus of claim 1, wherein: The first scraper (94) contacts the outer side wall of the upper filter belt (7), and the second scraper (96) contacts the outer side wall of the lower filter belt (6).

6. The sludge dewatering filter press apparatus of claim 2, wherein: The adjustment plate (101) has frosted plates fixedly connected to the outer walls on both sides, and the insert plate (102) penetrates the outer wall on the right side of the first scraper plate (94).

7. The sludge dewatering filter press apparatus of claim 2, wherein: The insert plate (102) is snapped into the inner wall of the right side of the rotating column (91), and the end of the compression spring (103) away from the adjusting plate (101) is fixedly connected to the inner wall of one side of the first scraper plate (94).

8. The sludge dewatering filter press apparatus of claim 1, wherein: The counterclockwise motor (2) is fixedly connected to the rear outer wall of the compressor frame (1), the clockwise motor (3) is fixedly connected to the rear outer wall of the compressor frame (1), the water outlet (4) is opened on the bottom inner wall of the compressor frame (1), the multi-roller (5) is rotatably connected to the front and rear inner walls of the compressor frame (1) through bearings, there are several multi-rollers (5), one of the several multi-rollers (5) is fixedly connected to the output end of the counterclockwise motor (2) through a coupling, and the lower filter belt (6) and the upper filter belt (7) are respectively tumbled on the multi-roller (5).

Citation Information

Patent Citations

  • Belt type filter pressing equipment for sludge dewatering

    CN213623798U