Equipment for uniformly heating and carbonizing bamboo activated carbon

By introducing a stirring rod and a dust extraction system into the bamboo activated carbonization equipment, the problems of powder dust and uneven heat treatment during bamboo charcoal extraction were solved, achieving uniform carbonization and clean extraction of bamboo products.

CN224147987UActive Publication Date: 2026-04-21ZHEJIANG JIZHU BIOTECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG JIZHU BIOTECHNOLOGY CO LTD
Filing Date
2025-04-15
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing bamboo activated carbonization equipment is prone to generating dust when bamboo charcoal is removed, which affects the comfort of using the equipment and results in uneven heat treatment.

Method used

A device comprising a heating cylinder, a stirring rod, a ventilation assembly, and a dust collection frame was designed. The stirring rod provides uniform heating, the ventilation assembly prevents dust from being emitted, and the dust collection frame collects dust, ensuring that bamboo products are uniformly carbonized and can be cleanly removed.

Benefits of technology

This method achieves uniform carbonization of bamboo products, avoids dust generation, and improves the comfort of using the equipment and production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224147987U_ABST
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Abstract

The utility model discloses equipment for uniformly heating and carbonizing bamboo activated carbon. The equipment comprises a supporting plate and an equipment main body arranged at the upper end of the supporting plate, a heating cylinder is arranged in the equipment body, an opening and closing door is arranged at the end, away from the equipment body, of the heating cylinder, a controller is arranged on the outer side of the equipment body, and a heating piece is arranged on the outer side of the lower end of the heating cylinder. According to the uniform heating and carbonizing equipment for the bamboo activated carbon, the heat loss is reduced, so that the time required by carbonizing treatment of bamboo products is shortened, the heating cylinder is wrapped by the equipment main body, the heat loss can be further reduced, and the carbonizing effect of the equipment is improved; the stirring rods can stir the bamboo products in the rotating process and enable the bamboo products to be evenly carbonized, the stirring rods are arranged in a crossed mode, gaps are avoided, the stirring effect on the bamboo products can be guaranteed, and therefore the even heating and carbonizing treatment effect of the equipment on the bamboo products is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of carbonization equipment technology, specifically to a bamboo activated carbon uniform heating carbonization device. Background Technology

[0002] Bamboo products are a type of green and pollution-free cleaning products. However, when bamboo activated carbon is subjected to heat carbonization, special equipment is required to ensure the treatment effect of bamboo products. However, the existing equipment still has certain defects in use. When using the existing equipment, the bamboo charcoal fibers need to be rotated as a whole, and the bamboo charcoal fibers move in the same direction in a pile, causing the bamboo charcoal fibers to move up and down back and forth, resulting in uneven heating on the surface of some bamboo charcoal fibers.

[0003] Patent CN215930397U discloses a uniform heating device for bamboo charcoal production. The device involves a worker activating a heating ring to heat and remove moisture from the bamboo inside a rotating drum. A geared motor output shaft drives a rotating shaft clockwise, which in turn rotates the rotating drum clockwise, causing the bamboo inside to tumble. Workers can easily and efficiently remove moisture from the bamboo by repeating this process. A collection frame contacts a rotating rod, which rotates counter-clockwise, reducing friction and effort. This eliminates the need for workers to collect any residue that falls to the ground, further reducing workload and increasing production efficiency.

[0004] In the aforementioned patent, the heating device solves the problems mentioned above. However, the heating device still has the following problems: during the use of the heating device, the bamboo charcoal needs to be placed and removed by opening and closing the cover. However, bamboo charcoal is prone to powder after carbonization. When the cover is opened directly, dust is likely to be generated. Furthermore, the powder is prone to blackening after heat treatment. After dust is generated, it needs to be cleaned, which also affects the comfort of using the device.

[0005] To address the aforementioned issues, innovative design based on the existing equipment structure is urgently needed. Utility Model Content

[0006] The purpose of this invention is to provide a bamboo activated carbon uniform heating carbonization device to solve the problems mentioned in the background art. In the process of using the heating device, the bamboo charcoal needs to be placed and removed by opening and closing the cover. However, the bamboo charcoal is prone to powder after carbonization. When the cover is opened directly, dust is easily generated. Furthermore, the powder is prone to blackening after heat treatment. After dust is generated, it needs to be cleaned, which also affects the comfort of using the device.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a bamboo activated carbon uniform heating carbonization device, comprising a support plate and a device body disposed at the upper end of the support plate;

[0008] The main body of the equipment is equipped with a heating cylinder inside, and a switch door is provided at the end of the heating cylinder away from the main body of the equipment. The switch door is located on the outside of the main body of the equipment. A controller is provided on the outside of the main body of the equipment, and a heating element is provided on the lower outer side of the heating cylinder.

[0009] The main body of the equipment is equipped with a bamboo charcoal uniform heating structure, and the upper part of the main body of the equipment is equipped with an automatic dust removal structure inside the heating cylinder.

[0010] Preferably, the heating structure includes a drive motor, which is fixedly installed on the outside of the main body of the equipment, and an output shaft is fixedly installed at the output end of the drive motor, with the output shaft passing through the main body of the equipment and the heating cylinder.

[0011] Preferably, a stirring rod is fixedly installed on the outer side of the output shaft, and the stirring rod is in close contact with the inner surface of the heating cylinder, and the side of the stirring rod near both ends of the heating cylinder has an "L" shape.

[0012] Preferably, the removal structure includes a dust removal port and a dust removal frame. The dust removal port is located inside the upper part of the heating cylinder. The dust removal frame is fixedly installed on the upper outer side of the main body of the equipment. A connecting pipe is fixedly installed between the dust removal frame and the dust removal port, and a switch valve is provided inside the connecting pipe.

[0013] Preferably, a sealing plate is fitted onto the upper end of the dust removal frame, and an isolation plate and a receiving frame are fitted onto the lower end of the dust removal frame, with the isolation plate located at the end of the receiving frame away from the connecting pipe.

[0014] Preferably, a connecting plate is fixedly installed at the lower end of the sealing plate, and two sets of engaging parts are slidably installed at the lower end of the connecting plate. A support spring is provided at one end of the two sets of engaging parts that are close to each other. A docking part is engaged at the lower end of the connecting plate, and the docking part is fixedly installed inside the receiving frame.

[0015] A fixing plate is fixedly installed on the upper end of the receiving frame near the isolation plate, and a cleaning plate is slidably installed inside the fixing plate near the isolation plate. A return spring is fixedly installed on the cleaning plate near the fixing plate.

[0016] Preferably, an exhaust assembly is fixedly installed on the upper end of the main body of the device, and an exhaust port is provided on the outer side of the exhaust assembly, and the end of the exhaust assembly away from the exhaust port is connected to the dust removal frame.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. By setting up the heating cylinder and heating element, the heating element can directly heat the heating cylinder, reducing heat loss and shortening the time required for carbonization of bamboo products. Furthermore, by wrapping the heating cylinder with the main body of the equipment, heat loss can be further reduced, thereby improving the carbonization effect of the equipment.

[0019] 2. Equipped with a stirring rod, the rotation of the output shaft can drive the stirring rod to rotate inside the heating cylinder. During the rotation of the stirring rod, the bamboo product will be stirred and the bamboo product will be carbonized evenly. The stirring rods are arranged in a crisscross pattern to avoid gaps, which can ensure the stirring effect on the bamboo product, thereby ensuring the uniform heating and carbonization effect of the bamboo product by the equipment.

[0020] 3. Furthermore, by setting up the exhaust system and dust collection frame, dust can be prevented after the door is opened and closed, and dust can be collected to improve the working environment during the bamboo product removal process and enhance the user's comfort when removing bamboo products.

[0021] 4. Furthermore, by moving the sealing plate upwards, the receiving frame can be removed from inside the dust collector frame, making it easier to clean the dust inside the dust collector frame. The cleaning plate can also be used to clean the isolation plate, ensuring the ventilation effect of the isolation plate and thus improving the overall ease of use of the equipment. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a front view structural diagram of the present invention;

[0024] Figure 3 This is a schematic diagram of the front sectional view of the present invention;

[0025] Figure 4 This is a schematic diagram of the front sectional view of the dust removal frame of this utility model;

[0026] Figure 5 This utility model Figure 4 Enlarged structural diagram at point A in the diagram;

[0027] Figure 6 This is a schematic diagram of the left sectional view of the present invention.

[0028] In the diagram: 1. Support plate; 2. Equipment body; 3. Heating cylinder; 4. Switch door; 5. Heating element; 6. Controller; 7. Drive motor; 8. Output shaft; 9. Stirring rod; 10. Dust removal port; 11. Switch valve; 12. Dust removal frame; 13. Connecting pipe; 14. Exhaust assembly; 15. Exhaust port; 16. Isolation plate; 17. Connecting plate; 18. Clamping piece; 19. Support spring; 20. Connecting piece; 21. Receiving frame; 22. Cleaning plate; 23. Return spring; 24. Fixing plate; 25. Sealing plate. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] In a specific embodiment, such as Figures 1-3 The basic usage process of the device is shown in the diagram.

[0031] The equipment includes a support plate 1 and a main body 2 mounted on the upper end of the support plate 1. A heating cylinder 3 is installed inside the main body 2, and a switch door 4 is installed at the end of the heating cylinder 3 away from the main body 2. The switch door 4 is located on the outside of the main body 2. A controller 6 is installed on the outside of the main body 2, and a heating element 5 is installed on the lower outer side of the heating cylinder 3.

[0032] When using this bamboo activated carbon uniform heating carbonization equipment, the equipment needs to be placed in the desired working position. After the equipment is placed, the bamboo products that need to be carbonized can be processed. During this process, the switch door 4 needs to be opened and the bamboo products placed inside the heating cylinder 3. After the bamboo products are placed, the switch door 4 can be closed and the equipment can carbonize the bamboo products. During the processing, the bamboo products will be stirred to ensure that they are uniformly heated and carbonized, thereby ensuring the carbonization effect of the bamboo products.

[0033] In one specific embodiment, such as Figures 1-3 and Figure 6 The specific uniform heating process of the device is shown in the figure.

[0034] The main body 2 of the equipment is equipped with a bamboo charcoal uniform heating structure. The heating structure includes a drive motor 7, which is fixedly installed on the outside of the main body 2. An output shaft 8 is fixedly installed at the output end of the drive motor 7. The output shaft 8 passes through the main body 2 and the heating cylinder 3. A stirring rod 9 is fixedly installed on the outside of the output shaft 8. The stirring rod 9 is in close contact with the inner surface of the heating cylinder 3. The side of the stirring rod 9 near both ends of the heating cylinder 3 is in an "L" shape. The end of the output shaft 8 near the switch door 4 is engaged with the switch door 4.

[0035] When using this bamboo activated carbon uniform heating carbonization equipment, it is necessary to stir the bamboo inside the heating cylinder 3 to avoid uneven heating. During this process, the controller 6 controls the heating element 5 and the drive motor 7 to work. The heating element 5 heats the lower end of the heating cylinder 3 and wraps around the lower end of the heating cylinder 3 to avoid wasting heat energy. At the same time, the drive motor 7 drives the stirring rod 9 to rotate through the output shaft 8. The rotation of the stirring rod 9 stirs the bamboo inside the heating cylinder 3, so that the bamboo can be evenly contacted with the heating cylinder 3 for carbonization. At the same time, placing the heating cylinder 3 inside the main body 2 of the equipment can further reduce heat loss and ensure the processing effect of the equipment on the bamboo.

[0036] Based on the above embodiments, such as Figures 1-5 As shown, the process of automatic powder removal from the inside of the heating cylinder 3 by the device is disclosed;

[0037] The upper end of the main body 2 is equipped with an automatic dust removal structure for the heating cylinder 3. The removal structure includes a dust removal port 10 and a dust removal frame 12. The dust removal port 10 is located inside the upper end of the heating cylinder 3. The dust removal frame 12 is fixedly installed on the outer side of the upper end of the main body 2. A connecting pipe 13 is fixedly installed between the dust removal frame 12 and the dust removal port 10. A switch valve 11 is installed inside the connecting pipe 13. A sealing plate 25 is fitted onto the upper end of the dust removal frame 12. An isolation plate 16 and a receiving frame 21 are fitted onto the lower end of the dust removal frame 12. The isolation plate 16 is located at the end of the receiving frame 21 away from the connecting pipe 13. A connecting plate 17 is fixedly installed on the lower end of the sealing plate 25. The lower end of the connecting plate 17 slides... Two sets of engaging parts 18 are installed, and a support spring 19 is provided at one end of the two sets of engaging parts 18 that are close to each other. A docking part 20 is engaged at the lower end of the connecting plate 17, and the docking part 20 is fixedly installed inside the receiving frame 21. A fixing plate 24 is fixedly installed at the upper end of the receiving frame 21 near the isolation plate 16, and a cleaning plate 22 is slidably installed inside the fixing plate 24 near the isolation plate 16. A reset spring 23 is fixedly installed at the end of the cleaning plate 22 near the fixing plate 24. An exhaust assembly 14 is fixedly installed at the upper end of the equipment body 2, and an exhaust port 15 is provided on the outside of the exhaust assembly 14. The end of the exhaust assembly 14 away from the exhaust port 15 is connected to the dust removal frame 12.

[0038] When using this bamboo activated carbon uniform heating carbonization equipment, the carbonized bamboo product needs to be taken out from the heating cylinder 3. During this process, the switch door 4 needs to be opened. During the opening of the switch door 4, the exhaust component 14 can be activated by the controller 6. The exhaust component 14 can draw outside air into the heating cylinder 3, thereby preventing dust inside the heating cylinder 3 from being discharged from the opening of the heating cylinder 3 and affecting the normal removal of the bamboo product. During the operation of the exhaust component 14, the dust inside the heating cylinder 3 will enter the dust collection frame 12 through the dust collection port 10 and the connecting pipe 13. At this time, the switch valve 11 is in the open state. The isolation plate 16 inside the dust collection frame 12 will filter the dust in the gas inside the dust collection frame 12 and cause the dust to fall into the receiving frame 21, thereby collecting the dust in the gas.

[0039] Furthermore, after the equipment has been used for a period of time, the dust inside the dust collection frame 12 needs to be cleaned. During this process, the handle at the top of the sealing plate 25 needs to be pulled to separate the sealing plate 25 from the dust collection frame 12. At this time, the sealing plate 25 moves upward, which will drive the connecting plate 17 and the docking part 20 to move the receiving frame 21 upward, thereby moving the receiving frame 21 out of the dust collection frame 12, making it easier to clean the dust inside the receiving frame 21. During the upward movement of the receiving frame 21, the cleaning plate 22 will clean the dust adhering to the surface of the isolation plate 16, ensuring the air permeability of the isolation plate 16. After the receiving frame 21 is removed, the receiving frame 21 can be directly pulled to separate from the sealing plate 25, which will separate the locking part 18 at the bottom of the connecting plate 17 from the docking part 20. At this time, the receiving frame 21 can be cleaned or replaced, thereby ensuring the ease of use of the equipment and increasing its overall practicality.

[0040] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bamboo activated carbon uniform heating carbonization device, comprising a support plate (1) and a device body (2) disposed on the upper end of the support plate (1); characterized in that The device body (2) is provided with a heating cylinder (3) inside, and a switch door (4) is provided at the end of the heating cylinder (3) away from the device body (2), and the switch door (4) is located on the outside of the device body (2). A controller (6) is provided on the outside of the device body (2), and a heating element (5) is provided on the lower outer side of the heating cylinder (3). The main body (2) of the equipment is equipped with a bamboo charcoal uniform heating structure inside, and the upper end of the main body (2) is equipped with a heating cylinder (3) with an automatic dust removal structure inside.

2. The bamboo activated carbon uniform heating carbonization equipment according to claim 1, characterized in that: The heating structure includes a drive motor (7), which is fixedly installed on the outside of the main body (2) of the equipment. The output end of the drive motor (7) is fixedly installed with an output shaft (8), which passes through the main body (2) of the equipment and the heating cylinder (3).

3. The bamboo activated carbon uniform heating carbonization equipment according to claim 2, characterized in that: A stirring rod (9) is fixedly installed on the outside of the output shaft (8), and the stirring rod (9) is in close contact with the inner surface of the heating cylinder (3). The stirring rod (9) has an "L" shaped structure on one side near the two ends of the heating cylinder (3), and the end of the output shaft (8) near the switch door (4) is engaged with the switch door (4).

4. The bamboo activated carbon uniform heating carbonization equipment according to claim 1, characterized in that: The removal structure includes a dust removal port (10) and a dust removal frame (12). The dust removal port (10) is located inside the upper part of the heating cylinder (3). The dust removal frame (12) is fixedly installed on the upper outer side of the main body of the equipment (2). A connecting pipe (13) is fixedly installed between the dust removal frame (12) and the dust removal port (10). A switch valve (11) is provided inside the connecting pipe (13).

5. The bamboo activated carbon uniform heating carbonization equipment according to claim 4, characterized in that: The upper end of the dust removal frame (12) is fitted with a sealing plate (25), and the lower end of the dust removal frame (12) is fitted with an isolation plate (16) and a receiving frame (21), and the isolation plate (16) is located at the end of the receiving frame (21) away from the connecting pipe (13).

6. The bamboo activated carbon uniform heating carbonization equipment according to claim 5, characterized in that: A connecting plate (17) is fixedly installed at the lower end of the sealing plate (25), and two sets of engaging parts (18) are slidably installed at the lower end of the connecting plate (17). A support spring (19) is provided at one end of the two sets of engaging parts (18) that are close to each other. A docking part (20) is engaged at the lower end of the connecting plate (17), and the docking part (20) is fixedly installed inside the receiving frame (21). A fixing plate (24) is fixedly installed on the upper end of the receiving frame (21) near the isolation plate (16), and a cleaning plate (22) is slidably installed inside the fixing plate (24) near the isolation plate (16), and a reset spring (23) is fixedly installed on the cleaning plate (22) near the fixing plate (24).

7. The bamboo activated carbon uniform heating carbonization equipment according to claim 6, characterized in that: The upper end of the main body (2) of the equipment is fixedly installed with a ventilation assembly (14), and an exhaust port (15) is provided on the outside of the ventilation assembly (14). The end of the ventilation assembly (14) away from the exhaust port (15) is connected to the dust removal frame (12).

Citation Information

Patent Citations

  • Uniform heating equipment for bamboo charcoal production

    CN215930397U