Carpet surface shaping device

Abstract

The utility model belongs to the technical field of carpet surface shaping, and discloses a carpet surface shaping device which comprises a working table, the working table is transversely arranged, a frame is fixedly installed on the top face of the working table, a plurality of guide rollers distributed at equal intervals are arranged above the working table, and the guide rollers are arranged on the working table. The guide roller is arranged on the inner wall of the frame through a connecting assembly, a rolling and shaping assembly is arranged above the guide roller, and the rolling and shaping assembly is arranged on the frame. Supporting legs are fixedly installed at the bottoms of the four corners of the workbench, ground feet are fixedly installed at the bottom ends of the supporting legs, and the supporting legs installed at the bottoms of the four corners of the workbench play a supporting role. When the pressing roller rotates, the fan blades are driven to rotate to generate wind, the wind blows to the carpet through multiple holes in the surface of the pressing roller to remove dust, meanwhile, the heating wire generates heat to enable the pressing roller to have temperature, dust is prevented from affecting forming, and the rolling forming effect on the blanket surface is improved.

Description

Technical Field

[0001] This utility model relates to the field of carpet surface shaping, and in particular to a carpet surface shaping device. Background Technology

[0002] In modern home and commercial space decoration, carpets have become an extremely important flooring material due to their comfortable feel, good sound insulation, and warmth retention. With the improvement of people's living standards and the increasing demands for ambiance in commercial spaces, the market demand for carpets continues to grow, while also placing more stringent standards on carpet quality and appearance.

[0003] Currently available carpet finishing equipment generally suffers from unreasonable structural design and limited functionality. Most machines only possess a single mechanical pressing function, unable to flexibly adjust to different carpet materials, pile heights, and densities, making them ill-suited for diverse production needs. When dealing with carpets of various materials such as wool, synthetic fibers, and blends, they cannot accurately match the optimal finishing parameters, resulting in inconsistent finishing effects. Furthermore, these machines cannot simultaneously address carpet cleaning and drying during processing; dust, impurities, and improper humidity control all negatively impact the finishing effect, further reducing product quality.

[0004] With the ever-increasing market demand for high-quality and diversified carpets, existing carpet surface shaping technologies and equipment can no longer meet the needs of industry development. Developing a new type of carpet surface shaping device that can effectively solve the problem of pile flattening, improve carpet surface flatness and aesthetics, and is efficient, intelligent, and adaptable to various carpet materials and production processes has become a key issue that the carpet manufacturing industry urgently needs to address.

[0005] To address this issue, we propose a carpet surface shaping device. Utility Model Content

[0006] This utility model discloses a carpet surface shaping device to solve related technical problems in the background art.

[0007] The technical solution provided by this utility model is as follows: A carpet surface shaping device includes a workbench, which is arranged horizontally. A frame is fixedly installed on the top surface of the workbench. A plurality of guide rollers are arranged at equal intervals above the workbench. The guide rollers are installed on the inner wall of the frame through a connecting component. A roller pressing and shaping component is arranged above the guide rollers. The roller pressing and shaping component is installed on the frame.

[0008] Preferably, support legs are fixedly installed at the bottom of each of the four corners of the workbench, and feet are fixedly installed at the bottom of each support leg. The support legs installed at the bottom of the four corners of the workbench and the feet installed at the bottom of the support legs can provide stable support for the entire device.

[0009] Preferably, the connecting assembly includes a connecting shaft, one end of which is movably sleeved with the end of the guide roller, and the other end of the connecting shaft is fixedly mounted with a slider. The slider is slidably disposed with a groove opened on the inner surface of the frame. A connecting spring is fixedly mounted on the top surface of the slider, and the end of the connecting spring away from the slider is fixedly mounted to the top of the inner wall of the groove.

[0010] Preferably, the slider is slidably fitted with a cylindrical rod, the cylindrical rod and the connecting spring are sleeved together, and the two ends of the cylindrical rod are fixedly installed to the inner wall of the groove. The cylindrical rod can play a stable limiting role for the slider.

[0011] Preferably, the roller pressing and shaping assembly includes a motor, which is located at the rear of the frame. The output end of the motor is fixedly mounted with an installation shaft. A pressure roller is fixedly mounted on the outside of the installation shaft. The outer wall of the pressure roller has multiple holes. The inside of the pressure roller is provided with multiple fan blades distributed at equal intervals. The fan blades are fixedly mounted on the outer wall of the installation shaft.

[0012] Preferably, a motor mount is fixedly installed on the lower surface of the motor, and the motor mount is fixedly installed on the back of the frame. The motor mount can stably install the motor, preventing the motor from being in a suspended position, and enabling the motor to operate normally.

[0013] Preferably, a heating wire is fixedly installed on the inner wall of the pressure roller. The heating wire can generate heat, so that the pressure roller has a temperature, thereby improving the roller pressing and shaping effect on the blanket surface.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] (1) This utility model uses a guide roller and a pressure roller to cooperate, and uses a connecting spring to adjust the distance between the two and drive the carpet to contact the pressure roller. Under the drive of the motor, the pressure roller rotates to extrude and shape the carpet, which can better roll the carpet and improve the shaping effect.

[0016] (2) This utility model generates wind by rotating the fan blades when the pressure roller rotates. The wind blows onto the carpet through the porous surface of the pressure roller to remove dust. At the same time, the heating wire generates heat to make the pressure roller have a temperature, which avoids dust from affecting the molding and improves the roller pressing and shaping effect on the carpet surface. Attached Figure Description

[0017] Figure 1This is a schematic diagram of the three-dimensional structure of a carpet surface shaping device according to the present invention;

[0018] Figure 2 This utility model relates to a carpet surface shaping device. Figure 1 Enlarged structural diagram at point A in the diagram;

[0019] Figure 3 This utility model relates to a carpet surface shaping device. Figure 1 A schematic diagram of the rear view structure;

[0020] Figure 4 This is a schematic diagram of the roller pressing and shaping component in a carpet surface shaping device according to this utility model;

[0021] Figure 5 This is a cross-sectional view of the pressure roller in a carpet surface shaping device according to this utility model.

[0022] The attached figures are labeled as follows:

[0023] 1. Workbench; 2. Support leg; 3. Frame; 4. Guide roller; 5. Connecting shaft; 6. Slider; 7. Slide groove; 8. Column rod; 9. Connecting spring; 10. Motor; 11. Motor base; 12. Pressure roller; 13. Mounting shaft; 14. Fan blade; 15. Heating wire. Detailed Implementation

[0024] The present invention will now be described in detail with reference to specific embodiments. These embodiments will help those skilled in the art to further understand the present invention, but do not limit the invention in any way. It should be noted that those skilled in the art can make several changes and improvements without departing from the concept of the present invention. These all fall within the scope of protection of the present invention.

[0025] like Figure 1-5As shown, a carpet shaping device includes a workbench 1. Support legs 2 are fixedly installed at the bottom of each of the four corners of the workbench 1. Foot plates are fixedly installed at the bottom of each support leg 2. The support legs 2 at the bottom of the four corners of the workbench 1 and the foot plates at the bottom of the support legs 2 provide stable support for the entire device. The workbench 1 is horizontally positioned. A frame 3 is fixedly installed on the top surface of the workbench 1. Multiple guide rollers 4 are evenly spaced above the workbench 1. The guide rollers 4 are installed on the inner wall of the frame 3 via a connecting assembly. The connecting assembly includes a connecting shaft 5. One end of the connecting shaft 5 is movably sleeved with the end of the guide roller 4, and the other end of the connecting shaft 5 is fixedly installed with a slider 6. The slider 6 slides along a groove 7 on the inner surface of the frame 3. A connecting spring 9 is fixedly installed on the top surface of the slider 6. The end of the connecting spring 9 away from the slider 6 is fixedly installed with the top of the inner wall of the groove 7. A cylindrical rod 8 is slidably sleeved on the slider 6. The cylindrical rod 8 and the connecting spring 9 are sleeved together, and both ends of the cylindrical rod 8 are connected to the sliding spring 9. The inner wall of the groove 7 is fixedly installed, and the column rod 8 can stabilize and limit the slider 6. A roller pressing and shaping component is set above the guide roller 4. The roller pressing and shaping component is installed with the frame 3. The roller pressing and shaping component includes a motor 10, which is set behind the frame 3. A motor seat 11 is fixedly installed on the lower surface of the motor 10. The motor seat 11 is fixedly installed on the back of the frame 3. The motor seat 11 can stably install the motor 10, preventing the motor 10 from being in a suspended position, and allowing the motor 10 to operate normally. A mounting shaft 13 is fixedly installed at the output end of the motor 10. A pressure roller 12 is fixedly installed on the outside of the mounting shaft 13. The outer wall of the pressure roller 12 has multiple holes. Multiple fan blades 14 are evenly distributed inside the pressure roller 12. The fan blades 14 are fixedly installed on the outer wall of the mounting shaft 13. A heating wire 15 is fixedly installed on the inner wall of the pressure roller 12. The heating wire 15 can generate heat, so that the pressure roller 12 has a temperature, thereby improving the roller pressing and shaping effect on the blanket surface.

[0026] Working principle: First, place the carpet on the guide roller 4. Press the guide roller 4 down to create a distance between it and the pressure roller 12. Then, loosen the guide roller 4. Under the action of the connecting spring 9, the guide roller 4 moves the carpet upward and into contact with the pressure roller 12 for better compression. At this time, start the motor 10 to rotate the mounting shaft 13. The rotation of the mounting shaft 13 causes the pressure roller 12 to rotate, thus extruding and shaping the carpet. As the mounting shaft 13 rotates, the fan blade 14 rotates to generate air. This air blows through the perforated surface of the pressure roller 12 onto the carpet, cleaning it and preventing it from affecting the shaping effect. The heating wire 15 generates heat to give the pressure roller 12 a temperature, resulting in a better roller pressing and shaping effect on the carpet surface.

[0027] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing the present invention and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0028] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A carpet face forming device comprising a table (1), characterized in that: The workbench (1) is arranged horizontally, and a frame (3) is fixedly installed on the top surface of the workbench (1). Multiple guide rollers (4) are arranged at equal intervals above the workbench (1). The guide rollers (4) are installed on the inner wall of the frame (3) through a connecting component. A roll forming component is arranged above the guide rollers (4). The roll forming component is installed on the frame (3).

2. A carpet face shaping device as defined in claim 1, wherein, The workbench (1) has support legs (2) fixedly installed at the bottom of each of its four corners, and the bottom of each support leg (2) is fixedly installed with a foot.

3. A carpet face shaping device as defined in claim 1, wherein, The connecting assembly includes a connecting shaft (5), one end of which is movably sleeved with the end of the guide roller (4), and the other end of the connecting shaft (5) is fixedly mounted with a slider (6). The slider (6) is slidably disposed with a groove (7) opened on the inner surface of the frame (3). A connecting spring (9) is fixedly mounted on the top surface of the slider (6), and the end of the connecting spring (9) away from the slider (6) is fixedly mounted with the top of the inner wall of the groove (7).

4. A carpet face shaping device as defined in claim 3, wherein, The slider (6) is slidably fitted with a cylindrical rod (8), and the cylindrical rod (8) is fitted with a connecting spring (9), and the two ends of the cylindrical rod (8) are fixedly installed with the inner wall of the groove (7).

5. A carpet face shaping device as defined in claim 1, wherein, The roller pressing and shaping assembly includes a motor (10), which is located at the rear of the frame (3). The output end of the motor (10) is fixedly mounted with an installation shaft (13). A pressure roller (12) is fixedly mounted on the outside of the installation shaft (13). The outer wall of the pressure roller (12) has multiple holes. The inside of the pressure roller (12) is provided with multiple fan blades (14) distributed at equal intervals. The fan blades (14) are fixedly mounted on the outer wall of the installation shaft (13).

6. A carpet face shaping device as defined in claim 5, wherein, A motor mount (11) is fixedly installed on the lower surface of the motor (10), and the motor mount (11) is fixedly installed on the back of the frame (3).

7. A carpet face shaping device as defined in claim 5, wherein, A heating wire (15) is fixedly installed on the inner wall of the pressure roller (12).

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