Intelligent distribution box with fault arc detection function

By integrating ultraviolet light sensors, ultrasonic sensors, and infrared imagers into the distribution box, accurate location and timely handling of fault arcs are achieved, overcoming the shortcomings of existing distribution boxes in fault arc detection and improving safety and maintenance efficiency.

CN224153817UActive Publication Date: 2026-04-21LINGYUN INTELLIGENT TECHNOLOGY XUZHOU CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
LINGYUN INTELLIGENT TECHNOLOGY XUZHOU CO LTD
Filing Date
2025-03-10
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

Existing distribution boxes are inadequate in detecting fault arcs, making it difficult to effectively detect and locate fault arcs, which increases safety hazards.

Method used

Ultraviolet and ultrasonic sensors are used to detect faulty arcs, and an infrared imager is used to determine the location of the fault. The position of the imager is adjusted by a drive motor to achieve precise location and timely handling of faulty arcs.

Benefits of technology

It improves the efficiency of detecting and locating fault arcs, reduces the occurrence of safety accidents, and ensures the safe operation of power equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an intelligent distribution box with fault arc detection, which comprises a box door assembly, and the box door assembly comprises a door body, a control panel, an audible and visual alarm, a supporting plate, a driving motor, a threaded rod, a guide rod, a lifting seat, an ultraviolet light sensor, an ultrasonic sensor and an infrared imager. A control panel is installed on the front surface of the door body, an audible and visual alarm is installed on the front surface of the door body, and a supporting plate is fixedly connected to the inner side wall of the door body. According to the utility model, the ultraviolet light sensor and the ultrasonic sensor are used for detecting ultraviolet and ultrasonic waves emitted by fault arcs, thereby judging whether the fault arcs exist in the distribution box or not, reminding workers of timely processing, and preventing safety accidents caused by frequent occurrence of the fault arcs at breakdown points. The driving motor works to drive the threaded rod to rotate and change the position of the lifting seat, and the infrared imager is used for shooting an image of the electrical equipment, so that a worker can determine the fault arc generation position conveniently, and the maintenance efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to a distribution box, and more particularly to an intelligent distribution box with fault arc detection, belonging to the field of distribution box technology. Background Technology

[0002] Distribution boxes are an important component of power systems, primarily used for the distribution, control, and protection of electrical energy. As a critical node in electrical equipment, distribution boxes, through internal components such as switches, circuit breakers, and fuses, safely and reliably distribute electrical energy to various electrical devices or circuits. They not only enable the connection and disconnection of power lines but also quickly cut off power in the event of overloads, short circuits, or other faults, preventing the fault from escalating and protecting the safety of personnel and equipment.

[0003] Fault arc is a gas ionization discharge phenomenon caused by air breakdown due to reasons such as insulation aging and damage, loose electrical connections, humid air, and a sharp increase in voltage and current in electrical lines or equipment. When fault arc is generated, its high temperature and heat can easily ignite the insulation layer of the line and cause the line to catch fire. Therefore, an intelligent distribution box with fault arc detection is proposed. Utility Model Content

[0004] In view of this, the present invention provides an intelligent distribution box with fault arc detection to solve or alleviate one of the technical problems existing in the prior art, and at least provides a beneficial option.

[0005] The technical solution of this utility model embodiment is implemented as follows: an intelligent distribution box with fault arc detection, including a box door assembly, the box door assembly including a door body, a control panel, an audible and visual alarm, a support plate, a drive motor, a threaded rod, a guide rod, a lifting seat, an ultraviolet light sensor, an ultrasonic sensor and an infrared imager;

[0006] A control panel and an audible and visual alarm are installed on the front surface of the door. A support plate is fixedly connected to the inner side wall of the door. A drive motor is installed at the bottom of the support plate. The output shaft of the drive motor is fixedly connected to one end of a threaded rod. The threaded rod is rotatably connected to the top of the support plate. A guide rod is fixedly connected to the top of the support plate. A lifting seat is threadedly connected to the outer side wall of the threaded rod. The lifting seat is slidably connected to the outer side wall of the guide rod. An ultraviolet light sensor, an ultrasonic sensor, and an infrared imager are installed on the rear surface of the lifting seat.

[0007] A further preferred embodiment: a handle is fixedly connected to the front surface of the door.

[0008] A further preferred embodiment: the front surface of the control panel is equipped with a display screen and operation buttons.

[0009] A further preferred embodiment: the ultraviolet light sensor, the ultrasonic sensor, and the infrared imager are connected to the control panel via signal connection.

[0010] A further preferred embodiment: the audible and visual alarm and the drive motor are electrically connected to the control panel.

[0011] A further preferred embodiment: the rear surface of the door assembly is provided with a main body assembly, the main body assembly including a housing and electrical equipment;

[0012] Electrical equipment is installed on the inner wall of the enclosure.

[0013] A further preferred embodiment: the bottom of the box is symmetrically and fixedly connected with support legs.

[0014] A further preferred embodiment: the door is hinged to the front surface of the housing.

[0015] The present invention has the following advantages due to the adoption of the above technical solution:

[0016] I. This utility model uses an ultraviolet light sensor and an ultrasonic sensor to detect the ultraviolet light and ultrasonic waves emitted by a faulty arc, thereby determining whether a faulty arc exists in the distribution box, reminding staff to deal with it in a timely manner, and preventing frequent occurrences of faulty arcs at the breakdown point that could lead to safety accidents.

[0017] Second, this utility model uses a drive motor to rotate a threaded rod, changing the position of the lifting seat, and uses an infrared imager to capture images of the electrical equipment, so that staff can determine the location of the fault arc and improve maintenance efficiency.

[0018] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a structural diagram of the present invention;

[0021] Figure 2 This is a structural diagram of the box body of this utility model;

[0022] Figure 3This is a structural diagram of the door body of this utility model;

[0023] Figure 4 This is a diagram of the internal structure of the door body of this utility model.

[0024] Reference numerals: 10. Main component; 11. Cabinet; 12. Electrical equipment; 13. Support leg; 20. Door assembly; 21. Door; 22. Handle; 23. Control panel; 24. Display screen; 25. Operation buttons; 26. Audible and visual alarm; 27. Support plate; 28. Drive motor; 29. ​​Threaded rod; 210. Guide rod; 211. Lifting seat; 212. Ultraviolet light sensor; 213. Ultrasonic sensor; 214. Infrared imager. Detailed Implementation

[0025] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0026] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0027] like Figures 1-4 As shown, this utility model embodiment provides an intelligent distribution box with fault arc detection, including a box door assembly 20. The box door assembly 20 includes a door body 21, a control panel 23, an audible and visual alarm 26, a support plate 27, a drive motor 28, a threaded rod 29, a guide rod 210, a lifting seat 211, an ultraviolet light sensor 212, an ultrasonic sensor 213, and an infrared imager 214.

[0028] A control panel 23 is installed on the front surface of the door 21, and an audible and visual alarm 26 is also installed on the front surface of the door 21. A support plate 27 is fixedly connected to the inner side wall of the door 21. A drive motor 28 is installed at the bottom of the support plate 27. The output shaft of the drive motor 28 is fixedly connected to one end of a threaded rod 29. The threaded rod 29 is rotatably connected to the top of the support plate 27. A guide rod 210 is fixedly connected to the top of the support plate 27. A lifting seat 211 is threadedly connected to the outer side wall of the threaded rod 29. The lifting seat 211 is slidably connected to the outer side wall of the guide rod 210. An ultraviolet light sensor 212, an ultrasonic sensor 213, and an infrared imager 214 are installed on the rear surface of the lifting seat 211. Due to the limited space inside the distribution box, the image distance of the infrared imager 214 is short and the shooting area is small. This utility model uses the drive motor 28 to drive the threaded rod 29 to rotate, changing the position of the lifting seat 211, and using the infrared imager 214 to capture images of the electrical equipment 12, so that the staff can determine the location of the fault arc.

[0029] In this embodiment, specifically: a handle 22 is fixedly connected to the front surface of the door 21, and the handle 22 facilitates opening and closing the door 21.

[0030] In this embodiment, specifically: a display screen 24 and operation buttons 25 are installed on the front surface of the control panel 23, which facilitates the operation of the control panel 23 by the staff.

[0031] In this embodiment, specifically: the ultraviolet light sensor 212, the ultrasonic sensor 213, and the infrared imager 214 are connected to the control panel 23. The ultraviolet light sensor 212 can capture the 185-260nm ultraviolet pulses generated by the fault arc. When the arc occurs, the number of ultraviolet photons increases sharply. The ultrasonic sensor 213 can receive the 20-100kHz high-frequency sound waves that accompany the arc discharge. It identifies abnormalities by sound pressure changes. If both exceed the threshold at the same time, it is determined to be a real arc, and an audible and visual alarm is immediately triggered and pushed remotely. At the same time, it can be optionally linked to trip the circuit breaker. If a single signal triggers, a self-test program is started, and the self-test is started and the log is recorded.

[0032] In this embodiment, specifically: the audible and visual alarm 26 and the drive motor 28 are electrically connected to the control panel 23.

[0033] In this embodiment, specifically: the rear surface of the door assembly 20 is provided with a main body assembly 10, which includes a housing 11 and electrical equipment 12;

[0034] Electrical equipment 12 is installed on the inner wall of the enclosure 11. The electrical equipment 12 includes common equipment in distribution boxes such as power modules, transformers, and circuit breakers.

[0035] In this embodiment, specifically: support legs 13 are symmetrically and fixedly connected to the bottom of the box 11, and the support legs 13 play a role in stabilizing support.

[0036] In this embodiment, specifically: the door 21 is hinged to the front surface of the box 11, and the door 21 is used to close the box 11.

[0037] In operation, this invention utilizes an ultraviolet light sensor 212 and an ultrasonic sensor 213 to detect ultraviolet light and ultrasonic waves emitted by a fault arc, thereby determining whether a fault arc exists within the distribution box and alerting staff to address it promptly. This prevents frequent occurrences of fault arcs at breakdown points that could lead to safety accidents. The ultraviolet light sensor 212 captures 185-260nm ultraviolet pulses generated by the fault arc, causing a sharp increase in ultraviolet photon count during arc occurrence. The ultrasonic sensor 213 receives 20-100kHz high-frequency sound waves accompanying arc discharge, identifying anomalies through sound pressure changes. If both exceed thresholds simultaneously, a genuine arc is identified, immediately triggering an audible and visual alarm 26 and sending a remote notification. Optionally, a circuit breaker may trip; a single signal trigger initiates a self-test program, recording data in a log. After a fault arc occurs, the drive motor 28 rotates the threaded rod 29, changing the position of the lifting seat 211. An infrared imager 214 captures an image of the electrical equipment 12, allowing staff to pinpoint the location of the fault arc and improving maintenance efficiency.

[0038] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. An intelligent electrical distribution box with fault arc detection comprising a box door assembly (20), characterized by: The door assembly (20) includes a door body (21), a control panel (23), an audible and visual alarm (26), a support plate (27), a drive motor (28), a threaded rod (29), a guide rod (210), a lifting seat (211), an ultraviolet light sensor (212), an ultrasonic sensor (213), and an infrared imager (214). A control panel (23) is installed on the front surface of the door (21). An audible and visual alarm (26) is installed on the front surface of the door (21). A support plate (27) is fixedly connected to the inner side wall of the door (21). A drive motor (28) is installed at the bottom of the support plate (27). The output shaft of the drive motor (28) is fixedly connected to one end of a threaded rod (29). The threaded rod (29) is rotatably connected to the top of the support plate (27). A guide rod (210) is fixedly connected to the top of the support plate (27). A lifting seat (211) is threadedly connected to the outer side wall of the threaded rod (29). The lifting seat (211) is slidably connected to the outer side wall of the guide rod (210). An ultraviolet light sensor (212), an ultrasonic sensor (213), and an infrared imager (214) are installed on the rear surface of the lifting seat (211).

2. The smart electrical panel with arc fault detection of claim 1, wherein: A handle (22) is fixedly connected to the front surface of the door (21).

3. The smart electrical panel with arc fault detection of claim 1, wherein: The front surface of the control panel (23) is equipped with a display screen (24) and operation buttons (25).

4. The smart electrical panel with arc fault detection of claim 1, wherein: The ultraviolet light sensor (212), ultrasonic sensor (213) and infrared imager (214) are connected to the control panel (23) via signal connection.

5. The smart electrical panel with arc fault detection of claim 1, wherein: The audible and visual alarm (26) and drive motor (28) are electrically connected to the control panel (23).

6. The smart electrical panel with arc fault detection of claim 1, wherein: The rear surface of the door assembly (20) is provided with a main body assembly (10), the main body assembly (10) including a housing (11) and electrical equipment (12); Electrical equipment (12) is installed on the inner wall of the enclosure (11).

7. The smart electrical panel with arc fault detection of claim 6, wherein: The bottom of the box (11) is symmetrically and fixedly connected with support legs (13).

8. The intelligent power distribution box with arc fault detection of claim 6, wherein: The door (21) is hinged to the front surface of the box (11).