Steel waste residue magnetic separation equipment for producing ceramsite
By adjusting the design of the components and magnetic separation components, the problems of accumulation and insufficient magnetic separation in the production of ceramsite were solved, achieving uniform feeding and efficient magnetic separation, thus ensuring the purity of the ceramsite.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGXI AOYU ENVIRONMENTAL PROTECTION TECH CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-24
AI Technical Summary
Existing magnetic separation equipment suffers from problems such as ceramsite accumulation and insufficient magnetic separation force in ceramsite production, resulting in poor magnetic separation effect and affecting product purity.
A steel waste magnetic separation device was designed, comprising an adjustment component, a magnetic separation component, and a conveying component. By adjusting the feeding speed and controlling the distance between the drum and the conveyor belt, uniform feeding and efficient magnetic separation can be achieved.
It effectively avoids the accumulation of ceramsite, improves the adaptability of magnetic separation, ensures the complete removal of impurities, and enhances product purity.
Smart Images

Figure CN224157013U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of magnetic separation equipment technology, specifically a magnetic separation equipment for steel waste slag used in the production of ceramsite. Background Technology
[0002] Magnetic separation is a mineral processing method that uses magnetic force to separate different substances. It is often used to extract valuable metallic minerals from ores or to separate impurities from mixtures. Its principle is based on the magnetic differences of materials. Magnetic minerals are adsorbed by a magnetic field and separated from non-magnetic minerals, thus achieving efficient separation. In the production of ceramsite, magnetic separation is often required to remove iron content and other impurities from the raw materials, thereby improving the physical and chemical properties of the ceramsite, enhancing its application performance in building and engineering materials, improving the purity and quality of the ceramsite, and strengthening its market competitiveness.
[0003] However, in actual operation, existing magnetic separation equipment often directly pours ceramsite onto the conveyor belt, which leads to ceramsite accumulation and makes it difficult to perform effective magnetic separation. At the same time, the magnetic separation rollers are mostly fixed, making it inconvenient to adjust them according to different ceramsite specifications, which may result in insufficient separation force, failure to effectively remove impurities, and reduced product purity.
[0004] Therefore, this utility model provides a magnetic separation device for steel waste slag used in the production of ceramsite to solve the above-mentioned problems. Utility Model Content
[0005] (a) Technical problems to be solved
[0006] This utility model provides a magnetic separation device for steel waste slag used in the production of ceramsite, aiming to solve the problems mentioned in the background art.
[0007] (II) Technical Solution
[0008] To achieve the above objectives, the present invention provides the following technical solution: a baffle is included, a feeding bin is fixedly connected to one end of the inner side of the baffle, an adjusting component is fixedly installed on one side of the feeding bin, a frame is fixedly connected to one side of the upper surface of the baffle, a magnetic separation component is fixedly installed in the middle of the upper surface of the frame, and upright plates are fixedly connected to both sides of the lower surface of the baffle, with a conveying component fixedly installed on the outer side of one of the upright plates.
[0009] The adjustment assembly includes a first cylinder, one side of which is fixedly installed on one side of the discharge hopper. A connecting plate is fixedly connected to the output end of the first cylinder. A sealing plate is fixedly connected to one side of the connecting plate, and a connecting rod is fixedly connected to one side of the sealing plate.
[0010] As a preferred technical solution of this application, the number of sealing plates and connecting rods are both several, and the sealing plates and connecting rods are arranged at intervals.
[0011] As a preferred technical solution of this application, the inner bottom wall of the discharge bin is provided with a discharge port, which is adapted to the sealing plate.
[0012] As a preferred technical solution of this application, the magnetic separation assembly includes a second cylinder, the lower surface of which is fixedly installed in the middle of the upper surface of the frame. A lower pressure plate is fixedly connected to the output end of the second cylinder. Fixed plates are fixedly connected to both sides of the lower surface of the lower pressure plate. A magnetic suction plate is fixedly connected to the inner side of one of the fixed plates. A roller is rotatably connected to the outer surface of the magnetic suction plate. A slider is rotatably connected to both ends of the outer surface of the roller. A first motor is fixedly installed on the outer side of one end of the slider. The output end of the first motor is fixedly connected to one end of the roller. The two ends of the outer surface of the roller are rotatably connected to the inside of the fixed plate near the inner side of the slider.
[0013] As a preferred technical solution of this application, the conveying assembly includes a second motor, the inner side of which is fixedly installed on the outer side of the upright plate, and the output end of the second motor is fixedly connected to a roller, and the outer surface of the roller is rotatably connected to a conveyor belt.
[0014] As a preferred technical solution of this application, a receiving plate is fixedly connected to the edge of the lower surface of the pressure plate, a telescopic plate is hinged to one side of the receiving plate via a first hinge, a discharge plate is hinged to one side of the telescopic plate via a second hinge, and one side of the discharge plate is fixedly connected to one side of the baffle.
[0015] (II) Beneficial Effects
[0016] 1. By adjusting the size of the overlap between the sealing plate and the feed port, the feeding speed can be controlled, thereby preventing too much ceramsite from falling onto the conveyor belt, causing ceramsite accumulation and affecting the magnetic separation effect.
[0017] 2. The magnetic separation component can control the distance between the roller and the conveyor belt below according to different ceramsite specifications and magnetic separation requirements. It has high adaptability and can effectively perform magnetic separation, ensuring the sorting effect and avoiding incomplete removal of impurities, which would affect the purity of the product. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of a magnetic separation device for steel waste slag used in the production of ceramsite.
[0019] Figure 2 This is a schematic diagram of the sealing plate in a magnetic separation device for producing ceramsite from steel waste slag.
[0020] Figure 3 This is a schematic diagram of the magnetic suction plate in a magnetic separation device for steel waste slag used in the production of ceramsite.
[0021] Figure 4 This is a schematic diagram of the conveyor belt structure in a magnetic separation device for steel waste slag used in the production of ceramsite.
[0022] Figure 5 This is a schematic diagram of the structure of a telescopic plate in a magnetic separation device for producing ceramsite from steel waste slag.
[0023] In the picture:
[0024] 1. Baffle; 2. Feeding bin; 3. Frame; 4. First cylinder; 5. Connecting plate; 6. Sealing plate; 7. Connecting rod; 8. Second cylinder; 9. Lower pressure plate; 10. Fixing plate; 11. Magnetic suction plate; 12. Roller; 13. Slider; 14. First motor; 15. Second motor; 16. Roller; 17. Conveyor belt; 18. Receiving plate; 19. Telescopic plate; 20. Discharge plate; 21. Vertical plate. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] This utility model provides a magnetic separation device for steel waste slag used in the production of ceramsite, such as... Figures 1-5 As shown, a magnetic separation device for producing ceramsite from steel waste includes a baffle 1, a feeding bin 2 fixedly connected to one end of the inner side of the baffle 1, an adjusting component fixedly installed on one side of the feeding bin 2, a frame 3 fixedly connected to one side of the upper surface of the baffle 1, a magnetic separation component fixedly installed in the middle of the upper surface of the frame 3, and vertical plates 21 fixedly connected to both sides of the lower surface of the baffle 1, with a conveying component fixedly installed on the outer side of one vertical plate 21.
[0027] The adjustment assembly includes a first cylinder 4, one side of which is fixedly installed on one side of the discharge hopper 2. A connecting plate 5 is fixedly connected to the output end of the first cylinder 4. A sealing plate 6 is fixedly connected to one side of the connecting plate 5. A connecting rod 7 is fixedly connected to one side of the sealing plate 6. When the first cylinder 4 is activated, the connecting plate 5 is pushed, which can pull the sealing plate 6 outward. By controlling the distance the sealing plate 6 moves outward, the overlap between the sealing plate 6 and the discharge port can be controlled, thereby controlling the discharge speed. This ensures that the ceramsite falls evenly onto the conveyor belt 17, preventing excessive ceramsite from falling onto the conveyor belt 17 and causing ceramsite accumulation, which would affect the magnetic separation effect.
[0028] There are several sealing plates 6 and several connecting rods 7. The sealing plates 6 and the connecting rods 7 are arranged at intervals. The connecting rods 7 connect several sealing plates 6 and can be controlled by the first cylinder 4.
[0029] The bottom wall of the discharge bin 2 is provided with a discharge port, which is compatible with the sealing plate 6. The discharge port facilitates the falling of the ceramic particles inside the discharge bin 2 onto the conveyor belt 17.
[0030] The magnetic separation assembly includes a second cylinder 8, the lower surface of which is fixedly mounted on the middle of the upper surface of the frame 3. A lower pressure plate 9 is fixedly connected to the output end of the second cylinder 8. Fixing plates 10 are fixedly connected to both sides of the lower surface of the lower pressure plate 9. A magnetic suction plate 11 is fixedly connected to the inner side of one of the fixing plates 10. A roller 12 is rotatably connected to the outer surface of the magnetic suction plate 11. Slider blocks 13 are rotatably connected to both ends of the outer surface of the roller 12. A first motor 14 is fixedly mounted to the outer side of one end of the slider 13. The output end of the first motor 14 is fixedly connected to one end of the roller 12. The two ends of the outer surface of the roller 12 are close to... The inner side of the slider 13 is rotatably connected to the inside of the fixed plate 10. The second cylinder 8 is started, which drives the fixed plate 10 to move up and down through the lower pressure plate 9. This allows the distance between the roller 12 and the lower conveyor belt 17 to be controlled according to different ceramsite specifications and magnetic separation requirements. The magnetic suction plate 11 can adsorb the impurities flowing through this area onto the outer surface of the roller 12. Then, the first motor 14 is started by an external power source to drive the roller 12 to rotate, rotating the adsorbed impurities to the side without the magnetic suction plate 11, so that they fall off. This setup has high adaptability and can effectively perform magnetic separation, ensuring the sorting effect and avoiding incomplete removal of impurities, which would affect the purity of the product.
[0031] The conveying assembly includes a second motor 15, which is fixedly installed on the outer side of the vertical plate 21. The output end of the second motor 15 is fixedly connected to a roller 16, and the outer surface of the roller 16 is rotatably connected to a conveyor belt 17. When the external power supply starts the second motor 15, the roller 16 drives the conveyor belt 17 to rotate, thereby conveying the ceramsite and facilitating magnetic separation during movement to ensure magnetic separation efficiency.
[0032] A receiving plate 18 is fixedly connected to the edge of the lower surface of the pressure plate 9. A telescopic plate 19 is hinged to one side of the receiving plate 18 via a first hinge. A discharge plate 20 is hinged to one side of the telescopic plate 19 via a second hinge. One side of the discharge plate 20 is fixedly connected to one side of the baffle 1. The receiving plate 18 and the telescopic plate 19 are designed to adapt to changes in the height of the roller 12, making it convenient to collect the impurities separated by magnetic separation, which then flow out from one side of the discharge plate 20.
[0033] Working steps: First, the first cylinder 4 is started to push the connecting plate 5, which can pull the sealing plate 6 outward. By controlling the distance the sealing plate 6 moves outward, the overlap between the sealing plate 6 and the discharge port can be controlled, thereby controlling the discharge speed so that the ceramsite falls evenly above the conveyor belt 17. Next, the external power supply starts the second motor 15, which drives the conveyor belt 17 to rotate via the roller 16, thereby conveying the ceramsite. Then, the second cylinder 8 is pushed to drive the fixed plate 10 up and down via the lower pressure plate 9, thereby controlling the distance between the roller 12 and the lower conveyor belt 17. The magnetic suction plate 11 can attract the impurities flowing through this area to the outer surface of the roller 12. Then, the external power supply starts the first motor 14 to drive the roller 12 to rotate, rotating the attracted impurities to the side without the magnetic suction plate 11, so that they fall. Finally, the fallen impurities enter the receiving plate 18 and flow out from one side of the discharge plate 20 under the continuous push of the falling impurities.
[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A magnetic separation device for steel waste slag used in the production of ceramsite, comprising a baffle (1), characterized in that: A feeding bin (2) is fixedly connected to one end of the inner side of the baffle (1). An adjusting component is fixedly installed on one side of the feeding bin (2). A frame (3) is fixedly connected to one side of the upper surface of the baffle (1). A magnetic separation component is fixedly installed in the middle of the upper surface of the frame (3). A vertical plate (21) is fixedly connected to both sides of the lower surface of the baffle (1). A conveying component is fixedly installed on the outer side of one of the vertical plates (21). The adjustment assembly includes a first cylinder (4), one side of which is fixedly installed on one side of the discharge bin (2). A connecting plate (5) is fixedly connected to the output end of the first cylinder (4). A sealing plate (6) is fixedly connected to one side of the connecting plate (5). A connecting rod (7) is fixedly connected to one side of the sealing plate (6).
2. The magnetic separation equipment for producing ceramsite from steel waste slag according to claim 1, characterized in that: The number of sealing plates (6) and connecting rods (7) is several, and the sealing plates (6) and connecting rods (7) are arranged at intervals.
3. The magnetic separation equipment for producing ceramsite from steel waste slag according to claim 1, characterized in that: The inner bottom wall of the discharge bin (2) is provided with a discharge port, which is adapted to the sealing plate (6).
4. The steel waste slag magnetic separation equipment for producing ceramsite according to claim 1, characterized in that: The magnetic separation assembly includes a second cylinder (8), the lower surface of which is fixedly installed in the middle of the upper surface of the frame (3). The output end of the second cylinder (8) is fixedly connected to a lower pressure plate (9). Both sides of the lower surface of the lower pressure plate (9) are fixedly connected to a fixing plate (10). A magnetic suction plate (11) is fixedly connected to the inner side of one of the fixing plates (10). A roller (12) is rotatably connected to the outer surface of the magnetic suction plate (11). Both ends of the outer surface of the roller (12) are rotatably connected to sliders (13). A first motor (14) is fixedly installed on the outer side of one end of the slider (13). The output end of the first motor (14) is fixedly connected to one end of the roller (12). Both ends of the outer surface of the roller (12) are rotatably connected to the inside of the fixing plate (10) near the inner side of the slider (13).
5. The steel waste slag magnetic separation equipment for producing ceramsite according to claim 1, characterized in that: The conveying assembly includes a second motor (15), the inner side of which is fixedly installed on the outer side of the upright plate (21), and the output end of the second motor (15) is fixedly connected to a roller (16), and the outer surface of the roller (16) is rotatably connected to a conveyor belt (17).
6. The steel waste slag magnetic separation equipment for producing ceramsite according to claim 4, characterized in that: A receiving plate (18) is fixedly connected to the edge of the lower surface of the lower pressure plate (9). A telescopic plate (19) is hinged to one side of the receiving plate (18) via a first hinge. A discharge plate (20) is hinged to one side of the telescopic plate (19) via a second hinge. One side of the discharge plate (20) is fixedly connected to one side of the baffle (1).