Waste collecting device for helmet shell machining

By designing a waste collection device for helmet shell processing, and utilizing push plates and brush rollers for automated cleaning, the problem of low waste collection efficiency in existing technologies has been solved, achieving automated waste collection, improving production efficiency and reducing labor costs.

CN224157348UActive Publication Date: 2026-04-24JINGZHOU TAIKE SPORTS GOODS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JINGZHOU TAIKE SPORTS GOODS CO LTD
Filing Date
2025-04-25
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

In existing technologies, waste generated during the helmet shell processing is difficult to collect effectively, especially waste that splashes onto other areas of the workbench, which requires manual cleaning, resulting in low efficiency and a large amount of manpower consumption.

Method used

Design a waste collection device for helmet shell processing. By moving the push plate and rotating the brush roller, combined with the collection box, the waste on the workbench can be cleaned and collected. The drive motor drives the threaded rod to rotate synchronously, and the push plate and brush roller work synchronously to realize the automated collection of waste.

Benefits of technology

It enables automated collection of waste materials during helmet shell processing, reducing the need for manual cleaning, improving collection efficiency, and lowering labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of waste collecting equipment, and discloses a waste collecting device for helmet shell machining, which comprises a base, a plurality of vertical rods are fixedly mounted at the top of the base, a same worktable is fixedly mounted at the tops of the vertical rods, a blocking frame plate is fixedly mounted at the top of the worktable, a waste hole is formed in the top of the worktable, and a plurality of baffle plates are fixedly mounted at the top of the waste hole. A waste material hole is formed in the top of the base, a guide hopper is installed in the waste material hole, a collecting box is placed at the bottom of the base and located under the guide hopper, two fixing plates are fixedly installed at the top of the workbench, helmet containing molds used for containing helmets are installed at the tops of the fixing plates, and two push plates are slidably installed on the inner walls of the front side and the rear side of the blocking frame plate; the sides, close to each other, of the two push plates are provided with rubber plates through detachable structures. The helmet waste cleaning device has the following advantages and effects that through movement of the push plate and rotation of the brush roller, the purposes that waste on the workbench can be cleaned, and helmet waste can be fully collected through the collecting box can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of waste collection equipment technology, and in particular to a waste collection device for helmet shell processing. Background Technology

[0002] In the helmet shell manufacturing industry, with the continuous expansion of production scale and the increasing demands for product quality, the importance of waste collection has become increasingly prominent. Currently, there are various helmet shell manufacturing processes, such as injection molding and fiber winding. Regardless of the process, a large amount of waste is generated during processing.

[0003] Currently, some factories have installed simple waste troughs on workbenches in an attempt to guide waste to slide into collection containers. However, this method is limited by the location and size of the waste troughs, and cannot effectively collect waste that splashes onto other areas of the workbench during processing. Manual cleaning is still required, and workers must use simple tools such as brooms and shovels during processing breaks to collect the waste scattered on the workbench and floor. This method is not only labor-intensive but also extremely inefficient. Therefore, we propose a waste collection device for helmet shell processing to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a waste collection device for helmet shell processing. By moving the push plate and rotating the brush roller, the waste on the workbench can be cleaned, and the helmet waste can be fully collected through the collection box.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a waste collection device for helmet shell processing, comprising a base, multiple vertical rods fixedly installed on the top of the base, a worktable fixedly installed on the top of the multiple vertical rods, a blocking frame plate fixedly installed on the top of the worktable, a waste hole opened on the top of the worktable, a guide hopper installed in the waste hole, a collection box placed at the bottom of the base, and the collection box located directly below the guide hopper, two fixing plates fixedly installed on the top of the worktable, a helmet placement mold for placing helmets installed on the top of the fixing plates, two push plates slidably installed on the front and rear inner walls of the blocking frame plate, and a rubber plate installed on the side of the two push plates that are close to each other through a detachable structure.

[0006] By adopting the above technical solution, the waste on the workbench can be cleaned by moving the push plate and rotating the brush roller, and the helmet waste can be fully collected by the collection box.

[0007] A further feature of this invention is that two connecting plates are fixedly installed on the inner walls of the front and rear sides of the blocking frame plate, and a cleaning mechanism is provided between the two connecting plates. The cleaning mechanism includes a rotating shaft and a brush roller. The rotating shaft is rotatably installed between the two connecting plates, and the brush roller is fixedly installed on the rotating shaft.

[0008] By adopting the above technical solution, and by setting up a brush roller, the worktable surface on the front and back sides of the waste hole can be cleaned by the rotation of the brush roller.

[0009] A further feature of this invention is that: a rotating hole is provided on the connecting plate, and the rotating shaft is rotatably connected to the corresponding rotating shaft; guide grooves are provided on the front and rear inner walls of the blocking frame plate; guide seats are fixedly installed on the front and rear sides of the push plate, and the guide seats are slidably connected to the corresponding guide grooves.

[0010] By adopting the above technical solution, the rotating shaft can be rotated stably by the rotating hole, and the push plate can be moved stably by the cooperation of the guide groove and the guide seat.

[0011] A further feature of this invention is that threaded rods are fixedly installed at both ends of the rotating shaft, and the thread directions of the threaded rods at both ends are opposite. One end of the threaded rod is rotatably installed on the inner wall of the blocking frame plate, and the push plate is threaded onto the two threaded rods located on the same side.

[0012] By adopting the above technical solution, since the two threaded rods at both ends of the rotating shaft rotate synchronously, but the thread directions of the two threaded rods are opposite, the threaded rods can carry the two push plates to move, and the two push plates move in opposite directions.

[0013] A further feature of this invention is that a housing is fixedly installed on one side of the blocking frame plate, and a drive motor is fixedly installed on one side of the housing. The output shaft of the drive motor is fixedly connected to the corresponding threaded rod. A synchronization mechanism is provided between the two threaded rods on the left side. The synchronization mechanism includes a pulley and a belt. The pulley is fixedly installed on the corresponding threaded rod, and the same belt is provided on the transmission sleeve of the two pulleys.

[0014] By adopting the above technical solution, the drive motor can drive the corresponding threaded rod to rotate, and under the action of the pulley and belt, the two left-side threaded rods can rotate synchronously.

[0015] A further feature of this invention is that: a plurality of threaded grooves are provided on one side of the push plate, and a fixing mechanism adapted to the threaded grooves is provided on the rubber plate. The fixing mechanism includes a mounting hole, and a fixing bolt is installed in the mounting hole. The fixing bolt is installed in the corresponding threaded groove.

[0016] By adopting the above technical solution, and by setting fixing bolts and bolt grooves, it is possible to fix and unfix the rubber sheet, thereby achieving the purpose of replacing the rubber sheet.

[0017] The beneficial effects of this utility model are:

[0018] (1) The helmet to be processed can be placed by the helmet placement mold. Part of the waste generated during the processing can be collected in the collection box through the waste hole, while part of it falls onto the workbench.

[0019] (2) By starting the drive motor, the drive motor can drive the corresponding threaded rod to rotate. Under the action of the pulley and belt, the two left threaded rods can rotate synchronously. The threaded rods can drive the brush roller and the right threaded rod to rotate synchronously through the rotating shaft. The rotation of the brush plate can clean the waste material on the front and back sides of the waste hole, so that the waste material can enter the waste hole and enter the collection box for collection.

[0020] (3) Since the two threaded rods at both ends of the rotating shaft rotate synchronously, but the thread directions of the two threaded rods are opposite, the threaded rods can bring the two push plates to move towards the waste hole. The push plates can push the waste located on the left and right sides of the waste hole towards the waste hole through the rubber plate. When the drive motor is started in reverse, the push plates can be reset. Through the movement of the push plates and the rotation of the brush roller, the waste on the workbench can be cleaned. The collection box can be used to fully collect the helmet waste.

[0021] (4) By setting fixing bolts and bolt grooves, the rubber sheet can be fixed and unfixed, thereby achieving the purpose of replacing the rubber sheet. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a three-dimensional structural diagram of a waste collection device for helmet shell processing according to the present invention;

[0024] Figure 2 This is a bottom-view three-dimensional structural diagram of a waste collection device for helmet shell processing according to this utility model;

[0025] Figure 3 This is a partial three-dimensional structural diagram of a waste collection device for helmet shell processing according to this utility model;

[0026] Figure 4 This is a partial bottom-view three-dimensional structural diagram of a waste collection device for helmet shell processing according to this utility model;

[0027] Figure 5 yes Figure 4 A cross-sectional three-dimensional structural diagram;

[0028] Figure 6 yes Figure 5 A schematic diagram of structure A in the diagram.

[0029] In the diagram, 101 is the base; 102 is the vertical rod; 103 is the workbench; 104 is the blocking frame plate; 201 is the waste hole; 202 is the guide hopper; 203 is the collection box; 301 is the fixing plate; 302 is the helmet placement mold; 401 is the connecting plate; 402 is the rotating shaft; 403 is the brush roller; 501 is the threaded rod; 502 is the push plate; 503 is the rubber plate; 6 is the shell; 601 is the drive motor; 602 is the pulley; 603 is the belt; 701 is the threaded groove; 702 is the mounting hole; and 703 is the fixing bolt. Detailed Implementation

[0030] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0031] When a component is described as being "set on" another component, it can be directly on the other component or it can be located in an intermediate component. "Set on" indicates a mode of existence, which can be a connection, installation, fixed connection, active connection, etc. When a component is described as being "connected" to another component, it can be directly connected to the other component or it may be located in an intermediate component.

[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0033] See Figures 1-6This utility model provides a waste collection device for helmet shell processing, including a base 101, a plurality of vertical rods 102 fixedly installed on the top of the base 101, a workbench 103 fixedly installed on the top of the plurality of vertical rods 102, a blocking frame plate 104 fixedly installed on the top of the workbench 103, a waste hole 201 opened on the top of the workbench 103, a guide hopper 202 installed in the waste hole 201, a collection box 203 placed at the bottom of the base 101, and the collection box 203 is located directly below the guide hopper 202, two fixing plates 301 fixedly installed on the top of the workbench 103, a helmet placement mold 302 for placing helmets installed on the top of the fixing plates 301, two push plates 502 slidably installed on the front and rear inner walls of the blocking frame plate 104, and a rubber plate 503 is installed on the side of the two push plates 502 that are close to each other through a detachable structure.

[0034] Specifically, two connecting plates 401 are fixedly installed on the inner walls of the front and rear sides of the blocking frame plate. A cleaning mechanism is provided between the two connecting plates 401. The cleaning mechanism includes a rotating shaft 402 and a brush roller 403. The rotating shaft 402 is rotatably installed between the two connecting plates 401, and the brush roller 403 is fixedly installed on the rotating shaft 402.

[0035] Specifically, the connecting plate 401 has a rotating hole, and the rotating shaft 402 is rotatably connected to the corresponding rotating shaft 402.

[0036] Specifically, threaded rods 501 are fixedly installed at both ends of the rotating shaft 402, and the thread directions of the threaded rods 501 at both ends are opposite. One end of the threaded rod 501 is rotatably installed on the inner wall of the blocking frame plate 104, and the push plate 502 is threadedly sleeved on the two threaded rods 501 located on the same side.

[0037] Specifically, a housing 6 is fixedly installed on one side of the blocking frame plate 104, and a drive motor 601 is fixedly installed on one side of the housing 6. The output shaft of the drive motor 601 is fixedly connected to the corresponding threaded rod 501, and a synchronization mechanism is provided between the two threaded rods 501 on the left side.

[0038] Specifically, the synchronization mechanism includes pulleys 602 and belts 603. The pulleys 602 are fixedly installed on the corresponding threaded rods 501, and the same belt 603 is driven on the two pulleys 602.

[0039] Specifically, the push plate 502 has multiple threaded grooves 701 on one side, and the rubber plate 503 has a fixing mechanism that is compatible with the threaded grooves 701. The fixing mechanism includes a mounting hole 702, and a fixing bolt 703 is installed in the mounting hole 702. The fixing bolt 703 is installed in the corresponding threaded groove 701.

[0040] Specifically, guide grooves are provided on the front and rear inner walls of the blocking frame plate 104, and guide seats are fixedly installed on the front and rear sides of the push plate 502, with the guide seats slidably connected to the corresponding guide grooves.

[0041] Working principle: The helmet placement mold 302 can place the helmet to be processed. During processing, some of the waste material enters the collection box 203 through the waste hole 201 for collection, while some falls onto the worktable 103. By starting the drive motor 601, the corresponding threaded rod 501 rotates. Under the action of the pulley 602 and belt 603, the two left-side threaded rods 501 rotate synchronously. The threaded rods 501, via the rotating shaft 402, drive the brush roller 403 and the right-side threaded rod 501 to rotate synchronously. The rotation of the brush plate cleans the waste material on the front and back sides of the waste hole 201, allowing the waste material to enter the waste hole 201 and be collected in the collection box 203. Due to the rotating shaft... The two threaded rods 501 at both ends of 402 rotate synchronously, but the threads of the two threaded rods 501 are opposite. The threaded rods 501 can drive the two push plates 502 to move towards the waste hole 201. The push plates 502 can push the waste located on the left and right sides of the waste hole 201 towards the waste hole 201 through the rubber plate 503. When the drive motor 601 is started in reverse, the push plates 502 can be reset. Through the movement of the push plates 502 and the rotation of the brush roller 403, the waste on the workbench 103 can be cleaned. The collection box 203 can fully collect the helmet waste. By setting the fixing bolts 703 and bolt grooves, the rubber plate 503 can be fixed and unfixed, thereby achieving the purpose of replacing the rubber plate 503.

[0042] The above provides a detailed description of a waste collection device for helmet shell processing provided by this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A waste collection device for helmet shell processing, characterized in that, Includes a base (101), on which a plurality of vertical rods (102) are fixedly installed, and on which the same worktable (103) is fixedly installed, and on which a blocking frame plate (104) is fixedly installed. The top of the workbench (103) is provided with a waste hole (201), and a guide hopper (202) is installed in the waste hole (201). A collection box (203) is placed at the bottom of the base (101), and the collection box (203) is located directly below the guide hopper (202). Two fixing plates (301) are fixedly installed on the top of the workbench (103), and a helmet placement mold (302) for placing helmets is installed on the top of the fixing plates (301). Two push plates (502) are slidably installed on the front and rear inner walls of the blocking frame plate (104), and a rubber plate (503) is installed on the side of the two push plates (502) that are close to each other through a detachable structure.

2. The waste collection device for helmet shell processing according to claim 1, characterized in that: Two connecting plates (401) are fixedly installed on the front and rear inner walls of the blocking frame plate (104), and a cleaning mechanism is provided between the two connecting plates (401).

3. The waste collection device for helmet shell processing according to claim 2, characterized in that: The cleaning mechanism includes a rotating shaft (402) and a brush roller (403). The rotating shaft (402) is rotatably mounted between two connecting plates (401), and the brush roller (403) is fixedly mounted on the rotating shaft (402).

4. The waste collection device for helmet shell processing according to claim 3, characterized in that: The connecting plate (401) has a rotating hole, and the rotating shaft (402) is rotatably connected to the corresponding rotating shaft (402).

5. The waste collection device for helmet shell processing according to claim 3, characterized in that: Both ends of the rotating shaft (402) are fixedly installed with threaded rods (501), and the thread directions of the threaded rods (501) at both ends are opposite. One end of the threaded rod (501) is rotatably installed on the inner wall of the blocking frame plate (104), and the push plate (502) is threadedly sleeved on the two threaded rods (501) located on the same side.

6. The waste collection device for helmet shell processing according to claim 1, characterized in that: A housing (6) is fixedly installed on one side of the blocking frame plate (104), and a drive motor (601) is fixedly installed on one side of the housing (6). The output shaft of the drive motor (601) is fixedly connected to the corresponding threaded rod (501), and a synchronization mechanism is provided between the two threaded rods (501) on the left side.

7. A waste collection device for helmet shell processing according to claim 6, characterized in that: The synchronization mechanism includes pulleys (602) and belts (603). The pulleys (602) are fixedly installed on the corresponding threaded rods (501), and the same belt (603) is driven on the two pulleys (602).

8. The waste collection device for helmet shell processing according to claim 1, characterized in that: The push plate (502) has multiple threaded grooves (701) on one side, and the rubber plate (503) has a fixing mechanism that is compatible with the threaded grooves (701).

9. A waste collection device for helmet shell processing according to claim 8, characterized in that: The fixing mechanism includes a mounting hole (702), in which a fixing bolt (703) is installed, and the fixing bolt (703) is installed in the corresponding threaded groove (701).

10. A waste collection device for helmet shell processing according to claim 1, characterized in that: Guide grooves are provided on the front and rear inner walls of the blocking frame plate (104), and guide seats are fixedly installed on the front and rear sides of the push plate (502), and the guide seats are slidably connected to the corresponding guide grooves.