Device for quickly repairing metal wire in high-temperature environment

Abstract

The utility model discloses a device for quickly repairing a metal wire in a high-temperature environment, which comprises a processing table, a high-temperature powder coating melting surface repairing structure and a high-temperature powder coating melting surface repairing structure, the high-temperature powder coating melting surface repairing structure comprises a pair of spring mounting seats, two pairs of machining conveying guide wheels, a powder coating driving assembly, a heating controller, a heating sleeve, a mounting seat, a combined groove, an adjusting screw rod, a moving seat and a wiredrawing repairing plate. The metal wire surface repairing device relates to the technical field of metal wire repairing equipment, and has the beneficial effects that the problems that mechanical polishing, chemical treatment or integral annealing is mostly adopted in the conventional metal wire surface repairing, tiny damage is difficult to uniformly repair by mechanical polishing, pollution is possibly caused by chemical treatment, and the metal wire is possibly excessively softened by an annealing process; and the problems of low efficiency, large material loss, high energy consumption or easiness in changing the original performance of the metal wire exist.

Description

Technical Field

[0001] This utility model relates to the technical field of metal wire repair equipment, specifically a rapid metal wire repair device under high temperature conditions. Background Technology

[0002] When metal wires are processed, they are stretched and subjected to stress, which can cause tiny cracks or burrs on their surface. During use, they are prone to performance degradation due to oxidation, wear, or surface defects, affecting their service life and reliability. Existing surface repair methods for metal wires mainly involve mechanical grinding, chemical treatment, or overall annealing. Mechanical grinding is difficult to repair minute damage evenly, chemical treatment may introduce pollution, and annealing may cause the metal wire to soften excessively, resulting in low efficiency, high material loss, high energy consumption, or easy alteration of the original properties of the metal wire. Utility Model Content

[0003] To achieve the above objectives, this utility model is implemented through the following technical solution: a rapid repair device for metal wires under high temperature conditions, comprising: a processing table, on which a high-temperature powder melting surface repair structure is installed;

[0004] The high-temperature powder coating melting surface repair structure includes: a pair of spring mounting seats, two pairs of processing and conveying guide wheels, a driving powder coating assembly, a heating controller, a heating sleeve, a mounting seat, a combination groove, an adjusting screw, a moving seat, and a wire drawing repair plate;

[0005] A pair of spring mounting seats are installed on both sides of the processing table wall. Two pairs of processing conveyor guide wheels are installed on the pair of spring mounting seats. The driving powder coating assembly is installed inside the pair of spring mounting seats. The heating controller is installed on the left side of the driving powder coating assembly. The heating sleeve is installed on the heating controller. The mounting seat is installed on the left side of the heating controller. The combination groove is opened in the mounting seat. The adjusting screw is installed horizontally in the combination groove. The moving seat is movably installed on the adjusting screw through threaded engagement. The wire drawing repair plate is installed on the moving seat.

[0006] Preferably, the heating sleeve is an electromagnetic sleeve.

[0007] Preferably, a pair of spring mounts are mounted on the machining table via a fixed base.

[0008] Preferably, the wire-drawing repair plate has several wire-drawing holes, and the diameter of each wire-drawing hole is different.

[0009] Preferably, the adjusting screw is provided with an adjusting block.

[0010] Preferably, the powder coating drive assembly includes: a support frame, a powder storage box, a powder application sleeve, several powder application holes, a connecting pipe, a first sprocket, a rotary motor, a second sprocket, and a transmission chain;

[0011] The support frame is installed on the processing table, the powder storage box is installed on the support frame, the powder application sleeve is movably embedded in the middle of the powder storage box, several powder application holes are opened on the powder application sleeve, the connecting pipe is set at the right end of the powder application sleeve, the first sprocket is installed on the connecting pipe, the rotary motor is installed on the powder storage box, the second sprocket is installed on the rotary motor, and the transmission chain meshes with the first sprocket and the second sprocket.

[0012] Beneficial effects

[0013] This invention provides a rapid repair device for metal wires under high-temperature conditions, which has the following advantages: This solution uses a high-temperature powder coating and melting surface repair structure and adopts a high-temperature repair process. The high-temperature powder coating and melting surface repair structure integrates powder coating and heating functions. After the metal wire is conveyed by the guide wheel, the driving powder coating component uniformly coats it with repair powder, and then the electromagnetic heating sleeve quickly melts it to form a repair layer, which significantly improves the repair efficiency and is suitable for continuous production. The heating controller works in conjunction with the electromagnetic heating sleeve to precisely control the temperature and avoid overheating damage to the metal wire. The design of the adjusting screw and moving seat allows for flexible adjustment of the position of the wire drawing repair plate to adapt to metal wires of different diameters (through multi-diameter wire drawing holes), ensuring the uniformity of repair. This solves the problems of existing metal wire surface repair methods, which mostly use mechanical grinding, chemical treatment, or overall annealing. Mechanical grinding is difficult to uniformly repair minor damage, chemical treatment may introduce pollution, and annealing may cause the metal wire to soften excessively, resulting in low efficiency, high material loss, high energy consumption, or easy alteration of the original properties of the metal wire. Attached Figure Description

[0014] Figure 1 This is a front view structural diagram of the rapid repair device for metal wires under high temperature conditions described in this utility model.

[0015] Figure 2 This is a schematic diagram of the powder sleeve structure of the rapid repair device for metal wires under high temperature environment described in this utility model.

[0016] Figure 3 This is a schematic diagram of the left cross-sectional view of the mounting base of the rapid repair device for metal wires under high temperature conditions described in this utility model.

[0017] In the diagram: 1-Processing table; 2-Spring mounting seat; 3-Processing conveyor guide wheel; 4-Heating controller; 5-Heating sleeve; 6-Mounting seat; 7-Combination groove; 8-Adjusting screw; 9-Moving seat; 10-Wire drawing repair plate; 11-Fixed base; 12-Wire drawing hole; 13-Adjusting block; 14-Support frame; 15-Powder storage box; 16-Powder application sleeve; 17-Powder application hole; 18-Connecting pipe; 19-First sprocket; 20-Rotary motor; 21-Second sprocket; 22-Drive chain. Detailed Implementation

[0018] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Example: Please refer to Figure 1-3 This utility model provides a technical solution: a rapid repair device for metal wires under high temperature conditions.

[0020] This solution takes into account the low surface repair efficiency, high material loss, high energy consumption, and easy alteration of the original properties of the metal wire, which affects the quality of the metal wire. Based on the above, this solution proposes the following technical means.

[0021] Specifically, this device includes at least: a processing table 1, a pair of spring mounting seats 2, two pairs of processing conveying guide wheels 3, a driving powder coating assembly, a heating controller 4, a heating sleeve 5, a mounting seat 6, a combination groove 7, an adjusting screw 8, a moving seat 9, and a wire drawing repair plate 10.

[0022] The powder coating drive assembly includes: a support frame 14, a powder storage box 15, a powder application sleeve 16, several powder application holes 17, a connecting pipe 18, a first sprocket 19, a rotary motor 20, a second sprocket 21, and a transmission chain 22.

[0023] The processing table 1 provides overall support for the equipment. During use, the metal wire to be repaired passes through the driving powder coating assembly, heating sleeve 5, and wire drawing repair plate 10. It is then supported, fixed, and conveyed by the processing and conveying guide rollers 3 mounted on the spring mounting base 2. When fixing the metal wire, the adjusting screw 8 mounted on the mounting base 6 is rotated. The adjusting screw 8, through its threaded engagement, drives the moving base 9 to move, thereby adjusting the position of the wire drawing repair plate 10. This moves the wire drawing hole 12, corresponding to the diameter of the metal wire, to the conveying position. As the metal wire moves, the rotary motor 20 mounted on the powder storage box 15 rotates synchronously. The rotary motor 20 is connected to the first sprocket 1... 9. The second sprocket 21 and the transmission chain 22, together with the connecting pipe 18, drive the powder-applying sleeve 16 to rotate on the powder storage box 15. When the powder-applying sleeve 16 rotates, the metal powder in the powder storage box 15 is evenly coated on the surface of the metal wire through the powder-applying hole 17 opened on the powder-applying sleeve 16. The metal wire coated with metal powder is continuously conveyed into the heating sleeve 5. The heating controller 4 controls the heating sleeve 5, which is embedded with a high-frequency heating coil, to start heating to melt the metal powder. After the metal powder melts, it passes through the wire drawing hole 12 opened on the wire drawing repair plate 10 to evenly scrape the metal solution onto the surface of the metal wire and scrape off the excess metal solution, thereby achieving the repair treatment of the cracks on the surface of the metal wire.

[0024] More specifically, a pair of spring mounting seats 2 are installed on both sides of the upper wall of the processing table 1, two pairs of processing conveying guide wheels 3 are installed on a pair of spring mounting seats 2, the driving powder coating assembly is installed inside the pair of spring mounting seats 2, the heating controller 4 is installed on the left side of the driving powder coating assembly, the heating sleeve 5 is installed on the heating controller 4, the mounting seat 6 is installed on the left side of the heating controller 4, the combination groove 7 is opened in the mounting seat 6, the adjusting screw 8 is installed horizontally in the combination groove 7, the moving seat 9 is movably installed on the adjusting screw 8 through threaded engagement, and the wire drawing repair plate 10 is installed on the moving seat 9;

[0025] The support frame 14 is installed on the processing table 1, the powder storage box 15 is installed on the support frame 14, the powder application sleeve 16 is movably embedded in the middle position of the powder storage box 15, a number of powder application holes 17 are opened on the powder application sleeve 16, the connecting pipe 18 is set at the right end of the powder application sleeve 16, the first sprocket 19 is installed on the connecting pipe 18, the rotary motor 20 is installed on the powder storage box 15, the second sprocket 21 is installed on the rotary motor 20, and the transmission chain 22 meshes with the first sprocket 19 and the second sprocket 21.

[0026] In the specific implementation process, the heating sleeve 5 is further described as an electromagnetic sleeve.

[0027] In the specific implementation process, a pair of spring mounting seats 2 are further mounted on the processing table 1 via a fixed base 11.

[0028] In the specific implementation process, furthermore, the wire-drawing repair plate 10 is provided with a number of wire-drawing holes 12, and the diameter of each wire-drawing hole 12 is different.

[0029] In the specific implementation process, an adjusting block 13 is further provided on the adjusting screw 8.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid repair device for metal wires under high temperature conditions, comprising: The processing table (1) is characterized in that a high-temperature powder melting surface repair structure is installed on the processing table (1); The high-temperature powder coating melting surface repair structure includes: a pair of spring mounting seats (2), two pairs of processing and conveying guide wheels (3), a driving powder coating assembly, a heating controller (4), a heating sleeve (5), a mounting seat (6), a combination groove (7), an adjusting screw (8), a moving seat (9), and a wire drawing repair plate (10); A pair of spring mounting seats (2) are installed on both sides of the upper wall of the processing table (1). Two pairs of processing conveying guide wheels (3) are installed on a pair of spring mounting seats (2). The driving powder coating assembly is installed inside the pair of spring mounting seats (2). The heating controller (4) is installed on the left side of the driving powder coating assembly. The heating sleeve (5) is installed on the heating controller (4). The mounting seat (6) is installed on the left side of the heating controller (4). The combination groove (7) is opened in the mounting seat (6). The adjusting screw (8) is installed horizontally in the combination groove (7). The moving seat (9) is movably installed on the adjusting screw (8) through threaded engagement. The wire drawing repair plate (10) is installed on the moving seat (9).

2. The rapid repair device for metal wires under high temperature conditions according to claim 1, characterized in that, The heating sleeve (5) is an electromagnetic sleeve.

3. The rapid repair device for metal wires under high temperature conditions according to claim 1, characterized in that, A pair of spring mounts (2) are mounted on the machining table (1) via a fixed base (11).

4. The rapid repair device for metal wires under high temperature conditions according to claim 1, characterized in that, The wire-drawing repair plate (10) has several wire-drawing holes (12), and the diameter of each wire-drawing hole (12) is different.

5. The rapid repair device for metal wires under high temperature conditions according to claim 1, characterized in that, An adjusting block (13) is provided on the adjusting screw (8).

6. The rapid repair device for metal wires under high temperature conditions according to claim 1, characterized in that, The powder coating drive assembly includes: a support frame (14), a powder storage box (15), a powder application sleeve (16), several powder application holes (17), a connecting pipe (18), a first sprocket (19), a rotary motor (20), a second sprocket (21), and a transmission chain (22); A support frame (14) is installed on a processing table (1), a powder storage box (15) is installed on the support frame (14), a powder application sleeve (16) is movably embedded in the middle of the powder storage box (15), several powder application holes (17) are opened on the powder application sleeve (16), a connecting pipe (18) is set at the right end of the powder application sleeve (16), a first sprocket (19) is installed on the connecting pipe (18), a rotary motor (20) is installed on the powder storage box (15), a second sprocket (21) is installed on the rotary motor (20), and a transmission chain (22) meshes with the first sprocket (19) and the second sprocket (21).

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