Grinding equipment for sealing surface of safety valve body

By designing an automated safety valve body sealing surface grinding equipment, which uses a hydraulic cylinder and a motor to drive the grinding head, the problems of low efficiency and poor stability of manual grinding are solved, and efficient and stable sealing surface processing is achieved.

CN224158199UActive Publication Date: 2026-04-24SHANGHAI FENGHONG VALVE
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI FENGHONG VALVE
Filing Date
2025-05-23
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

In the existing technology, manual grinding of the sealing surface of safety valves is inefficient, and as the grinding precision increases, uneven force during manual grinding leads to workpiece vibration and surface damage.

Method used

A safety valve body sealing surface grinding device was designed. The grinding head is driven by a hydraulic cylinder and a motor. Combined with the positioning structure of the moving clamp and the fixed clamp, the safety valve is automatically positioned and ground. During the grinding process, the debris is collected into the storage box through the through hole and the connecting pipe.

Benefits of technology

It improves the processing efficiency and quality of safety valves, ensures the stability of the grinding process, avoids workpiece damage, and achieves efficient grinding of the sealing surface.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224158199U_ABST
    Figure CN224158199U_ABST
Patent Text Reader

Abstract

The utility model discloses safety valve body sealing surface grinding equipment which comprises a working table, two symmetrical supporting columns are arranged on one side of the upper portion of the working table, the upper portions of the two supporting columns are fixedly connected with a top plate, a first hydraulic cylinder is arranged in the middle of the upper portion of the top plate and fixedly connected with the top plate, and the stroke end of the first hydraulic cylinder is fixedly connected with a movable plate. A motor is fixedly installed above the movable plate, a rotating shaft of the motor penetrates through the movable plate to be fixedly connected with a mounting plate, a grinding head is fixedly installed below the mounting plate, a fixed clamping plate is arranged on the side, away from the supporting column, of the fixed plate, the stroke end of a second hydraulic cylinder is fixedly connected with a connecting plate, and the connecting plate is fixedly connected with a movable clamping plate. The grinding equipment is good in positioning effect, the sealing face of the safety valve can be quickly ground, the machining efficiency of the safety valve is improved, and meanwhile the machining quality of the safety valve is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of safety valve processing technology, and in particular to a safety valve body sealing surface grinding equipment. Background Technology

[0002] A safety valve is a special valve that is normally closed under external force. When the pressure of the medium in the equipment or pipeline rises above a specified value, it discharges the medium to the outside of the system to prevent the pressure of the medium in the pipeline or equipment from exceeding the specified value. Safety valves belong to the category of automatic valves and are mainly used in boilers, pressure vessels, and pipelines to control the pressure to not exceed the specified value. They play an important role in protecting personal safety and equipment operation. Note that safety valves must undergo pressure testing before use. At present, the sealing surface of safety valves is mostly ground manually by workers. Workers grind from coarse sandpaper to fine sandpaper. Due to the limitations of human structure and manual technique, manual grinding can only rotate a maximum of 1 / 4 turn each time while maintaining uniform and stable force, which is very inefficient. Secondly, as the grinding precision becomes higher and the roughness of the sealing surface becomes smaller, uneven force during manual grinding will cause the workpiece to vibrate during grinding, resulting in damage to the workpiece surface and rework. Therefore, we have proposed a safety valve body sealing surface grinding equipment. Utility Model Content

[0003] To address the aforementioned problems, this invention provides a grinding device for the sealing surface of a safety valve body. This invention solves the current problem that safety valve sealing surfaces are mostly ground manually by workers. This involves workers gradually grinding from coarse sandpaper to fine sandpaper, but due to limitations in human structure and technique, manual grinding can only achieve a maximum rotation of 1 / 4 turn per pass while maintaining uniform and stable force, resulting in extremely low efficiency. Furthermore, as grinding precision increases and the surface roughness decreases, uneven force during manual grinding can cause the workpiece to vibrate, leading to damage and rework.

[0004] This utility model discloses a safety valve body sealing surface grinding device, comprising a worktable, two symmetrical support columns on one side of the worktable, the two support columns being fixedly connected to a top plate, a first hydraulic cylinder being fixedly connected to the center of the top plate, the stroke end of the first hydraulic cylinder being fixedly connected to a movable plate, a motor being fixedly installed on the top of the movable plate, the motor's rotation shaft passing through the movable plate and fixedly connected to a mounting plate, a grinding head being fixedly installed below the mounting plate, support plates on both sides of the worktable located on the support columns, the support plates being fixedly connected to a fixed plate, a fixed clamping plate on the side of the fixed plate away from the support columns, a fixed seat on the top of the worktable away from the support columns, a second hydraulic cylinder being fixedly installed on the fixed seat, the stroke end of the second hydraulic cylinder being fixedly connected to a connecting plate, and the connecting plate being fixedly connected to a movable clamping plate.

[0005] In the above scheme, the moving clamping plate is provided with a V-shaped groove on the side near the fixed clamping plate.

[0006] In the above scheme, the workbench is provided with a through hole between the fixed clamping plate and the moving clamping plate, the workbench is provided with a connecting pipe below the through hole, and a storage box is provided below the connecting pipe.

[0007] In the above scheme, a third hydraulic cylinder is provided below the workbench on one side of the connecting pipe. The stroke end of the third hydraulic cylinder is fixedly connected to the push plate. A baffle is provided on the side of the push plate away from the third hydraulic cylinder. An avoidance groove matching the baffle is opened on the connecting pipe.

[0008] In the above scheme, a drawer is provided on one side of the lower end of the storage box, and a handle is provided on the outer side wall of the drawer.

[0009] In the above scheme, movable sleeves are provided on both sides of the upper end of the support column, and the movable sleeves are fixedly connected to the movable plate.

[0010] The advantages and beneficial effects of this utility model are as follows: This utility model provides a safety valve body sealing surface grinding device. The cooperation between the movable clamping plate and the fixed clamping plate can position the safety valve to be processed. The first hydraulic cylinder can adjust the height of the grinding head. The motor can drive the mounting plate to rotate. Through the transmission of the mounting plate, the grinding head also moves accordingly. Through the rotating grinding head, the sealing surface of the safety valve to be processed can be ground. When the grinding head grinds the sealing surface of the safety valve, the debris generated during the grinding process can enter the storage box through the through hole and the connecting pipe, so that the debris can be collected through the storage box. This grinding device has a simple structure, good positioning effect, and can quickly grind the sealing surface of the safety valve, improving the processing efficiency of the safety valve and effectively improving the processing quality of the safety valve. Attached Figure Description

[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0012] Figure 1 This is a schematic diagram of the structure of this utility model;

[0013] Figure 2 This is the front view of the present invention;

[0014] Figure 3 This is a schematic diagram of part A of the present invention;

[0015] Figure 4 This is a schematic diagram of part B of the present invention.

[0016] In the diagram: 1. Workbench; 2. Support column; 3. Top plate; 4. First hydraulic cylinder; 5. Movable plate; 6. Motor; 7. Mounting plate; 8. Grinding head; 9. Support plate; 10. Fixed plate; 11. Fixed clamping plate; 12. Fixed seat; 13. Second hydraulic cylinder; 14. Connecting plate; 15. Movable clamping plate; 16. Through hole; 17. Connecting pipe; 18. Storage box; 19. Third hydraulic cylinder; 20. Push plate; 21. Baffle; 22. Clearance groove; 23. Drawer; 24. Handle; 25. Movable sleeve. Detailed Implementation

[0017] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0018] like Figure 1-4 As shown, this utility model is a safety valve body sealing surface grinding device, including a workbench 1. Two symmetrical support columns 2 are provided on one side of the workbench 1. The two support columns 2 are fixedly connected to a top plate 3. A first hydraulic cylinder 4 is fixedly connected to the center of the top plate 3. The stroke end of the first hydraulic cylinder 4 is fixedly connected to a movable plate 5. A motor 6 is fixedly installed on the movable plate 5. When the first hydraulic cylinder 4 is working, it can push the movable plate 5 to move vertically. Through the transmission of the movable plate 5, the motor 6 also moves accordingly. The rotation shaft of the motor 6 passes through the movable plate 5 and is fixedly connected to a mounting plate 7. A grinding head 8 is fixedly installed below the mounting plate 7. When the motor 6 is working, it can drive the mounting plate 7 to rotate. Through the transmission of the mounting plate 7, the grinding head 8 also rotates accordingly. The rotating grinding head 8 can grind the sealing surface of the safety valve to be processed. The worktable 1 is provided with support plates 9 on both sides of the support column 2. The support plates 9 are fixedly connected to the fixed plate 10. The fixed plate 10 has a fixed clamping plate 11 on the side away from the support column 2. The worktable 1 is provided with a fixed seat 12 on the side away from the support column 2. The fixed seat 12 is fixedly installed with a second hydraulic cylinder 13. The stroke end of the second hydraulic cylinder 13 is fixedly connected to the connecting plate 14. The connecting plate 14 is fixedly connected to the moving clamping plate 15. When the second hydraulic cylinder 13 is working, it can push the connecting plate 14 to move horizontally. The moving clamping plate 15 also moves with the transmission of the connecting plate 14. Through the mutual cooperation between the moving clamping plate 15 and the fixed clamping plate 11, the safety valve can be positioned.

[0019] The moving clamp 15 is provided with a V-shaped groove on the side near the fixed clamp 11. The V-shaped groove effectively increases the stability of the safety valve clamped by the moving clamp 15 and the fixed clamp 11.

[0020] The workbench 1 is provided with a through hole 16 between the fixed clamping plate 11 and the movable clamping plate 15. The workbench 1 is provided with a connecting pipe 17 below the through hole 16. A storage box 18 is provided below the connecting pipe 17. When the grinding head 8 grinds the sealing surface of the safety valve, the debris generated during the grinding process can enter the storage box 18 through the through hole 16 and the connecting pipe 17, so that the debris can be collected through the storage box 18.

[0021] A third hydraulic cylinder 19 is located below the workbench 1 on one side of the connecting pipe 17. The stroke end of the third hydraulic cylinder 19 is fixedly connected to the push plate 20. A baffle 21 is located on the side of the push plate 20 away from the third hydraulic cylinder 19. A clearance groove 22 matching the baffle 21 is opened on the connecting pipe 17. When the third hydraulic cylinder 19 is working, it can push the push plate 20 to move horizontally. Through the transmission of the push plate 20, the baffle 21 also moves. The baffle 21 can be inserted into the connecting pipe 17 through the clearance groove 22. When the baffle 21 is located inside the clearance groove 22, the baffle 21 can form a blocking structure on the upper end of the connecting pipe 17, thereby preventing the safety valve from falling into the storage box 18 during the placement of the safety valve.

[0022] The storage bin 18 is provided with a drawer 23 on one side of its lower end. The drawer 23 is provided with a handle 24 on its outer side wall. The drawer 23 can collect debris, and the handle 24 makes it easier to open and close the drawer 23.

[0023] Both sides of the upper end of the support column 2 are provided with movable sleeves 25. The movable sleeves 25 are fixedly connected to the movable plate 5 and movably connected to the support column 2. The movable sleeves 25 can move vertically on the support column 2. Through the cooperation between the movable sleeves 25 and the support column 2, the movement stability of the movable plate 5 is effectively improved.

[0024] Specifically, in this utility model, when the second hydraulic cylinder 13 is working, it can push the connecting plate 14 to move horizontally. The transmission of the connecting plate 14 causes the movable clamping plate 15 to move accordingly. Through the cooperation between the movable clamping plate 15 and the fixed clamping plate 11, the safety valve can be positioned. When the first hydraulic cylinder 4 is working, it can push the movable plate 5 to move vertically. Through the transmission of the movable plate 5, the motor 6 also moves accordingly. Through the transmission of the mounting plate 7, the grinding head 8 can enter the sealing surface of the safety valve. When the motor 6 is working, it can drive the mounting plate 7 to rotate. Through the transmission of the mounting plate 7, the grinding head 8 also moves accordingly. The rotating grinding head... The grinding head 8 can grind the sealing surface of the safety valve to be processed. When the grinding head 8 grinds the sealing surface of the safety valve, the debris generated during the grinding process can enter the storage box 18 through the through hole 16 and the connecting pipe 17, so that the debris can be collected by the storage box 18. When the third hydraulic cylinder 19 is working, the third hydraulic cylinder 19 can push the push plate 20 to move horizontally. The transmission of the push plate 20 causes the baffle 21 to move accordingly. The baffle 21 can be inserted into the connecting pipe 17 through the relief groove 22. When the baffle 21 is located inside the relief groove 22, the baffle 21 can form a blocking structure on the upper end of the connecting pipe 17, thereby preventing the safety valve from falling into the storage box 18 during the placement of the safety valve.

[0025] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A safety valve body seal face grinding apparatus comprising a worktable (1), characterized in that, Two symmetrical support columns (2) are provided on one side above the workbench (1). The two support columns (2) are fixedly connected to the top plate (3). A first hydraulic cylinder (4) is fixedly connected to the middle of the top plate (3). The stroke end of the first hydraulic cylinder (4) is fixedly connected to the movable plate (5). A motor (6) is fixedly installed on the top of the movable plate (5). The rotating shaft of the motor (6) passes through the movable plate (5) and is fixedly connected to the mounting plate (7). A grinding head (8) is fixedly installed below the mounting plate (7). The platform (1) is provided with support plates (9) on both sides of the support column (2). The support plates (9) are fixedly connected to the fixed plate (10) above. The fixed plate (10) has a fixed clamping plate (11) on the side away from the support column (2). The platform (1) is provided with a fixed seat (12) on the side away from the support column (2) above. A second hydraulic cylinder (13) is fixedly installed on the fixed seat (12). The stroke end of the second hydraulic cylinder (13) is fixedly connected to the connecting plate (14). The connecting plate (14) is fixedly connected to the moving clamping plate (15).

2. A safety valve body seal face grinding apparatus according to claim 1, wherein, The moving clamp (15) has a V-shaped groove on the side near the fixed clamp (11).

3. A safety valve body seal face grinding apparatus as defined in claim 1, wherein, The workbench (1) is provided with a through hole (16) between the fixed clamping plate (11) and the movable clamping plate (15). The workbench (1) is provided with a connecting pipe (17) below the through hole (16). The storage box (18) is provided below the connecting pipe (17).

4. A safety valve body seal face grinding apparatus according to claim 3, wherein, A third hydraulic cylinder (19) is provided below the workbench (1) on one side of the connecting pipe (17). The stroke end of the third hydraulic cylinder (19) is fixedly connected to the push plate (20). A baffle (21) is provided on the side of the push plate (20) away from the third hydraulic cylinder (19). An avoidance groove (22) matching the baffle (21) is provided on the connecting pipe (17).

5. A safety valve body seal face grinding apparatus as defined in claim 3 wherein, The storage box (18) has a drawer (23) on one side of its lower end, and the drawer (23) has a handle (24) on its outer side wall.

6. A safety valve body seal face grinding apparatus as defined in claim 1, wherein, The upper end of the support column (2) is provided with movable sleeves (25) on both sides, and the movable sleeves (25) are fixedly connected to the movable plate (5).