Whole-process pug mill
By integrating the dry powder mixing, water kneading, and clay preparation processes into a single integrated clay preparation machine, the problems of large equipment footprint, high cost, and inconvenient maintenance have been solved, achieving a highly efficient and compact ceramic clay preparation process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HEBI HELONG SPECIAL EQUIPMENT CO LTD
- Filing Date
- 2025-05-09
- Publication Date
- 2026-04-24
AI Technical Summary
Existing pumice machines have large footprints, high costs, non-compact structures, and inconvenient maintenance. Furthermore, the separation of dry powder mixing and kneading processes leads to high labor intensity.
Design a complete mud-making machine that integrates dry powder mixing, water kneading, and mud-making processes into one unit. The mixing mechanism and the kneading mechanism are connected by a discharge valve, and the connection or separation of the mixing mechanism and the kneading mechanism is controlled by a maintenance mechanism, so as to achieve a compact structure and convenient maintenance of the equipment.
It improves work efficiency, reduces labor intensity, reduces floor space, and enhances the compactness and ease of maintenance of equipment.
Smart Images
Figure CN224158610U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of plywood refining machine technology, and in particular to a full-process plywood refining machine. Background Technology
[0002] In the production of ceramic products, the process from ceramic powder to ceramic clay basically involves three steps: mixing dry powder, kneading with water, and rolling the clay. Each step requires specialized equipment. Transferring materials between these three steps is necessary, which has disadvantages such as requiring a large floor space, significant equipment investment, high labor intensity for workers, and susceptibility to raw material contamination.
[0003] Existing pumice machines combine some processes and equipment, such as integrating kneading and pumice into one process, but dry powder mixing is still separate; some place the dry powder mixing equipment on a platform, with kneading and pumice below the platform; although existing pumice machines simply combine the three processes together, the structure is not compact, takes up a lot of space, has high cost, and is inconvenient to maintain. Utility Model Content
[0004] Therefore, it is necessary to provide a complete plowing machine to overcome the defects mentioned in the background art.
[0005] A complete plywood mixing machine, comprising:
[0006] The kneading mechanism is located on one side of the top of the base;
[0007] A mixing mechanism, located above the kneading mechanism, is connected to the kneading mechanism via a discharge valve; and
[0008] A maintenance mechanism is disposed on one side of the mixing mechanism. One end of the maintenance mechanism is connected to the other side of the top of the base, and the other end is rotatably connected to the mixing mechanism. The maintenance mechanism has an extended state and a retracted state. When the maintenance mechanism is in the extended state, it causes the mixing mechanism to rotate away from the kneading mechanism. When the maintenance mechanism is in the retracted state, the mixing mechanism is connected to the kneading mechanism.
[0009] As a preferred embodiment of the full-process clay kneading machine of this utility model, the kneading mechanism includes:
[0010] The housing is detachably mounted on top of the base;
[0011] A kneading mechanism, located inside the housing, is used to knead the mixture to form a kneaded material; and
[0012] The mud-making mechanism is located inside the shell, below the kneading mechanism, and is used to knead the kneaded material.
[0013] As a preferred embodiment of the full-process mud-grinding machine of this utility model, mounting holes are provided at corresponding positions of the shell, the kneading mechanism, and the mud-grinding mechanism.
[0014] As a preferred embodiment of the full-process mud-grinding machine of this utility model, the housing is provided with an inspection port.
[0015] As a preferred embodiment of the full-process mud-kneading machine of this utility model, the kneading mechanism includes:
[0016] A kneading drive motor is located at the top of the base; and
[0017] A kneading shaft is disposed through the housing, and its end is rotatably connected to the mounting hole and connected to the output end of the kneading drive motor.
[0018] As a preferred embodiment of the full-process mud-grinding machine of this utility model, the mud-grinding mechanism includes:
[0019] The clay mixing drive motor is located on top of the base; and
[0020] A mud-refining shaft is installed through the housing, with its end rotatably connected to a mounting hole. The output end is provided with an extrusion molding die, and the input end is connected to the output end of a mud-refining drive motor.
[0021] As a preferred embodiment of the full-process pumice machine of this utility model, the mixing mechanism is provided with a feeding port at the top, a mixing mechanism in the middle, and a kneading mechanism at the bottom through a discharge valve.
[0022] As a preferred embodiment of the full-process plowing machine of this utility model, the maintenance mechanism includes:
[0023] A fixed column is disposed on one side of the mixing mechanism, one end of which is fixedly connected to the base, and the other end is hinged to the mixing mechanism; and
[0024] The telescopic column is positioned between the fixed column and the mixing mechanism, with its two ends hinged to the base and the mixing mechanism, respectively.
[0025] The beneficial effects of this utility model are:
[0026] This utility model connects the mixing mechanism and the kneading mechanism through a discharge valve. By adjusting the discharge valve, it controls whether the mixed material enters the kneading mechanism. It integrates the three processes of dry powder mixing, water kneading, and mud kneading into one process, which improves work efficiency, reduces labor intensity, and has a compact overall structure with a small footprint.
[0027] This invention, by setting an extension state and a retraction state in the maintenance mechanism, can control the connection or separation of the mixing mechanism and the kneading mechanism, which facilitates the maintenance of the overall equipment. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0029] Figure 1 This is a partial structural perspective view of the plywood refining machine in the embodiments of this application;
[0030] Figure 2 This is a top view of the pumice machine throughout the entire process, as described in the embodiments of this application.
[0031] Figure 3 This is a schematic diagram of the structure of the maintenance mechanism in the retracted state in the embodiments of this application;
[0032] Figure 4 This is a schematic diagram of the structure of the maintenance mechanism in the extended state in the embodiments of this application;
[0033] Explanation of reference numerals in the attached figures:
[0034] 1000, Kneading mechanism; 1100, Shell; 1200, Kneading mechanism; 1300, Clay kneading mechanism;
[0035] 2000, Hybrid Mechanism;
[0036] 3000, discharge valve;
[0037] 4000, Maintenance mechanism; 4100, Fixed column; 4200, Telescopic column;
[0038] 5000, base. Detailed Implementation
[0039] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0040] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0041] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0042] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0043] In this application, unless otherwise expressly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0044] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0045] Example
[0046] This embodiment provides a complete plowing machine, such as... Figure 1 Figure 2 As shown, the system includes a kneading mechanism 1000, a mixing mechanism 2000, and a maintenance mechanism 4000. The kneading mechanism 1000 is detachably fixed to one side of the top of the base 5000. The mixing mechanism 2000 is located above the kneading mechanism 1000 and is connected to the kneading mechanism 1000 via a discharge valve 3000. Ceramic powder is mixed with water in the mixing mechanism 2000. During the mixing process, the discharge valve 3000 is closed. After mixing is completed, the discharge valve 3000 is opened, and the mixture enters the kneading mechanism 1000 for kneading and shaping. The maintenance mechanism 4000 is located on the other side of the top of the base 5000. One end of the maintenance mechanism 4000 is connected to the other side of the top of the base 5000, and the other end is rotatably connected to the mixing mechanism 2000 for easy equipment maintenance.
[0047] The kneading mechanism 1000 includes a housing 1100, which is detachably mounted on the top of the base 5000 and serves as a container for kneading and refining clay. Inside the housing 1100, a kneading mechanism 1200 and a clay refining mechanism 1300 are arranged sequentially from top to bottom. Mounting holes are provided inside the housing 1100 at positions corresponding to the ends of the kneading mechanism 1200 and the clay refining mechanism 1300.
[0048] The kneading mechanism 1200 includes a kneading drive motor, which is detachably mounted on the top of the base 5000 and on one side of the kneading mechanism 1000. Its output end is connected to a kneading shaft, which passes through the housing 1100, with its middle part located inside the housing 1100 and its end rotatably connected to a mounting hole.
[0049] The clay refining mechanism 1300 includes a clay refining drive motor, which is detachably mounted on the top of the base 5000 and on one side of the kneading mechanism 1000. Its output end is connected to a clay refining shaft, which passes through the housing 1100, with its middle part located inside the housing 1100 and its end rotatably connected to a mounting hole. The output end is provided with an extrusion molding die, and the input end is connected to the output end of the clay refining drive motor.
[0050] In this embodiment, a maintenance port is provided on one side of the housing 1100, and a cleaning port is provided at its bottom.
[0051] The mixing mechanism 2000 has a feeding port at the top for adding ceramic powder and water, and a mixing mechanism inside for mixing ceramic powder and water. Its bottom is connected to the kneading mechanism 1000 through a discharge valve 3000.
[0052] During operation, ceramic powder and water are added into the mixing mechanism 2000, and then mixed evenly by the mixing mechanism to form a mixture. The mixture enters the kneading mechanism 1000 through the discharge valve 3000. The mixture first passes through the kneading shaft to form kneaded material, and finally passes through the mud-making shaft to be output as mud.
[0053] The maintenance mechanism 4000 includes a fixed column 4100 and a telescopic column 4200. The fixed column 4100 is disposed on one side of the mixing mechanism 2000. One end of the fixed column 4100 is fixedly connected to the base 5000, and the other end is hinged to the mixing mechanism 2000. The telescopic column 4200 is disposed between the fixed column 4100 and the mixing mechanism 2000, and its two ends are respectively hinged to the base 5000 and the mixing mechanism 2000.
[0054] The maintenance mechanism 4000 has an extended state and a retracted state, such as Figure 3 As shown, when the maintenance mechanism 4000 is in the retracted state, the mixing mechanism 2000 is connected to the kneading mechanism 1000, and the equipment can operate normally. Figure 4 As shown, the maintenance mechanism 4000 in the extended state causes the mixing mechanism 2000 to rotate away from the kneading mechanism 1000, at which point the equipment can be repaired and maintained.
[0055] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0056] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.
Claims
1. A full process pug mill characterized by, include: The kneading mechanism is located on one side of the top of the base; The mixing mechanism is located above the kneading mechanism and is connected to the kneading mechanism via a discharge valve. as well as A maintenance mechanism is disposed on one side of the mixing mechanism. One end of the maintenance mechanism is connected to the other side of the top of the base, and the other end is rotatably connected to the mixing mechanism. The maintenance mechanism has an extended state and a retracted state. When the maintenance mechanism is in the extended state, it causes the mixing mechanism to rotate away from the kneading mechanism. When the maintenance mechanism is in the retracted state, the mixing mechanism is connected to the kneading mechanism.
2. The full process padder according to claim 1, characterized in that The kneading mechanism includes: The housing is detachably mounted on top of the base; A kneading mechanism, located inside the housing, is used to knead the mixture to form a kneaded material; and The mud-making mechanism is located inside the shell, below the kneading mechanism, and is used to knead the kneaded material.
3. The full process padder according to claim 2, characterized in that The shell is provided with mounting holes at corresponding positions to the kneading mechanism and the mud-refining mechanism.
4. The full process padder according to claim 3, characterized in that The housing is equipped with an inspection port.
5. The full process padder according to claim 3, wherein, The kneading mechanism includes: A kneading drive motor is located at the top of the base; and A kneading shaft is disposed through the housing, and its end is rotatably connected to the mounting hole and connected to the output end of the kneading drive motor.
6. The full process padder according to claim 3, wherein, The mud-refining mechanism includes: The clay mixing drive motor is located on top of the base; and A mud-refining shaft is installed through the housing, with its end rotatably connected to a mounting hole. The output end is provided with an extrusion molding die, and the input end is connected to the output end of a mud-refining drive motor.
7. The full-line padder of claim 1 wherein, The mixing mechanism has a feeding port at the top, a mixing mechanism in the middle, and a discharge valve at the bottom connected to the kneading mechanism.
8. The whole-process plowing machine according to claim 1, characterized in that, The maintenance organization includes: A fixed column is disposed on one side of the mixing mechanism, one end of which is fixedly connected to the base, and the other end is hinged to the mixing mechanism; and The telescopic column is positioned between the fixed column and the mixing mechanism, with its two ends hinged to the base and the mixing mechanism, respectively.