High-wear-resistance tufted carpet

By designing the surface layer, core layer, and bottom layer structure of the high-wear-resistant tufted carpet, and by using installation components and elastic layers, the problems of inconvenient disassembly and insufficient elasticity of tufted carpets have been solved, achieving convenient disassembly, improved elasticity and stability, and enhanced wear resistance and breathability.

CN224159039UActive Publication Date: 2026-04-24WUXI XIERFU ORNAMENT CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI XIERFU ORNAMENT CO LTD
Filing Date
2025-05-28
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

The bottom of the connecting rod of the existing tufted carpet is not easy to pull out, making disassembly inconvenient. In addition, it lacks elasticity and is prone to tightness and tearing, which affects the use effect.

Method used

A highly abrasion-resistant tufted carpet was designed, employing a carpet surface layer, core layer, and bottom layer structure. It can be easily disassembled through installation components, uses an elastic layer and air pockets to increase elasticity, and support strips to improve stability. The material selection includes twisted spandex fibers and a breathable hole design to enhance abrasion resistance and breathability.

Benefits of technology

It enables easy disassembly and cleaning of tufted carpets, improves elasticity and stability, avoids tightness and tearing, and enhances wear resistance and breathability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224159039U_ABST
    Figure CN224159039U_ABST
Patent Text Reader

Abstract

The utility model discloses a tufted carpet with high wear resistance, which comprises two carpet surface layers, mounting components are arranged at four corners of the top of each carpet surface layer, a core layer is arranged at the bottom of each carpet surface layer, an elastic layer is arranged at the bottom of each core layer, and a bottom layer is arranged at the bottom of each elastic layer. The top of a mounting block is sleeved with a sleeve to move downwards, so that clamping blocks are extruded to move inwards, a movable plate is driven to move upwards through resilience force of a spring, two connecting plates rotate at the same time to drive the two clamping blocks to move outwards to be clamped into clamping grooves, and after long-term use, the connecting blocks are pressed downwards from through grooves to drive the movable plate to move downwards, so that the clamping blocks are clamped into the clamping grooves. The two connecting plates rotate simultaneously to drive the two clamping blocks to move inwards to be separated from the clamping grooves, the high-abrasion-resistance tufted carpet is disassembled for cleaning, disassembly, assembly and use are more convenient, the elasticity of the tufted carpet is effectively improved through the elastic layer, and the situation that the tufted carpet is tightened and torn is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of tufted carpet technology, specifically a highly wear-resistant tufted carpet. Background Technology

[0002] Machine-made tufted carpets are carpets made by mechanically planting pile onto a chemical fiber fabric base using needles to form loop pile or cut pile carpet surfaces. They are mainly used as flooring materials for walkways and indoor spaces, or as interior floor mats for vehicles.

[0003] The prior art patent document with publication number CN215944378U provides a high wear-resistant tufted carpet for vehicles, including a tufted carpet body, a connecting mechanism installed at the bottom of a reinforcing plate, the connecting mechanism being composed of a sleeve block, a connecting rod, a spring, and an arc-shaped clamping block, the bottom of the sleeve block being adhered with adhesive, thereby connecting to the vehicle interior through the adhesive, a set of symmetrical springs being installed on the inner side wall of the sleeve block, the other end of the springs being installed with an arc-shaped clamping block, thereby inserting the other end of the connecting rod into the arc-shaped clamping block, causing the spring to be compressed, after being compressed, the spring pushes the arc-shaped clamping block, causing the arc-shaped clamping block to clamp the other end of the connecting rod, since one end of the connecting rod is connected to the bottom of the reinforcing plate, the reinforcing plate is located at the bottom of the tufted carpet body, thereby allowing the connecting rod to be pulled out from the sleeve block, facilitating the disassembly of the tufted carpet body and making it convenient for personnel to clean.

[0004] Although the device has many beneficial effects, the following problems still exist: During the use of the device, the size of one end of the connecting rod is larger than the size of the other end, making it difficult to pull out after being inserted between the two arc-shaped clamps, and making it inconvenient to disassemble the tufted carpet for cleaning; secondly, the tufted carpet lacks elasticity during the use of the device, and is prone to tightness and tearing, affecting the use effect, which needs to be improved. In view of this, we propose a high abrasion-resistant tufted carpet. Utility Model Content

[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of this section, the abstract, and the title, and such simplifications or omissions should not be used to limit the scope of this utility model.

[0006] 1. Technical problems to be solved:

[0007] To address the issues raised above, such as the connecting rod having a larger bottom end than the other, making it difficult to pull out after being inserted between the two arc-shaped clamps, the inconvenience of disassembling and cleaning the tufted carpet, and the insufficient elasticity of the tufted carpet leading to tightness and tearing, thus affecting its performance, this utility model is proposed.

[0008] Therefore, the purpose of this utility model is to provide a highly wear-resistant tufted carpet that is easy to disassemble for cleaning, making it simpler and more convenient to use, effectively improving the elasticity of the tufted carpet, and avoiding tightness and tearing.

[0009] 2. Technical Solution:

[0010] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0011] A highly wear-resistant tufted carpet includes two carpet surface layers. Each carpet surface layer has mounting components at its four top corners. Each mounting component includes a pressure plate with a through groove at its top and a sleeve at its bottom. The sleeve has slots on both side walls. An mounting block is slidably connected to the inner side wall of the sleeve. A spring is located at the bottom of the inner cavity of each mounting block. A movable plate is located at the top of each spring. Connecting plates are hinged to both side walls of the movable plate. A locking block is hinged to the inner wall of the other side of each connecting plate. A connecting block is located at the top of the movable plate. A core layer is located at the bottom of the carpet surface layer. An elastic layer is located at the bottom of the core layer. A bottom layer is located at the bottom of the elastic layer. The carpet surface layer contacts the user's body, enhancing comfort.

[0012] In a preferred embodiment of this invention, a high-wear-resistant tufted carpet is provided, wherein the elastic layer includes a first protective layer. The top of the first protective layer has multiple receiving grooves, and the bottom of the first protective layer has multiple support strips. A second protective layer is located at the bottom of the support strips, and the top of the second protective layer has multiple grooves, each groove having an airbag at its bottom. The support strips prevent misalignment between the first and second protective layers after compression or stretching.

[0013] In a preferred embodiment of this high-wear-resistant tufted carpet, the mounting block has a film at its bottom, the pressure plate is larger than the sleeve, and the connecting block is lower than the top of the sleeve. When using this high-wear-resistant tufted carpet inside a vehicle, the film can be bonded without damaging the vehicle body.

[0014] As a preferred embodiment of the high wear-resistant tufted carpet of this utility model, the size and position of the card block match the size and position of the card slot, and one end of the top of the card block is an inclined surface.

[0015] As a preferred embodiment of the high wear-resistant tufted carpet of this utility model, the material of the first protective layer and the material of the second protective layer are both twisted spandex fibers, and the top of the airbag is attached to the bottom of the first protective layer.

[0016] As a preferred embodiment of the high wear-resistant tufted carpet of this utility model, the core layer is woven from warp and weft threads, wherein the warp threads are made of polyester fiber and the weft threads are made of polyester fiber.

[0017] As a preferred embodiment of the high wear-resistant tufted carpet of this utility model, the core layer has multiple ventilation holes on the top, and the bottom layer is made of silicone.

[0018] 3. Beneficial effects:

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] This type of high-wear-resistant tufted carpet involves attaching the installation block to the desired position, laying the carpet, and then moving the sleeve downwards from the top of the installation block. This compresses the locking block, causing it to move inwards. The spring's rebound force moves the moving plate upwards, causing the two connecting plates to rotate simultaneously and move the two locking blocks outwards, engaging them into the slot. After prolonged use, pressing the connecting block down from the slot moves the moving plate downwards, causing the two connecting plates to rotate simultaneously and move the two locking blocks inwards, disengaging them from the slot. The high-wear-resistant tufted carpet can then be disassembled for cleaning, making disassembly and assembly more convenient.

[0021] This type of high abrasion-resistant tufted carpet features a groove to accommodate the deformation space of the tufted carpet under compression, support strips to help the tufted carpet return to its original position after being compressed, thus improving stability, and airbags to deform into the grooves after being compressed, effectively increasing elasticity and preventing tightness and tearing. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0023] Figure 1 This is a schematic diagram of the overall structure of a high wear-resistant tufted carpet according to this utility model;

[0024] Figure 2 This is a structural breakdown diagram of the installation components for a high wear-resistant tufted carpet according to this utility model.

[0025] Figure 3 This is a cross-sectional schematic diagram of the installation component structure of a high wear-resistant tufted carpet according to the present invention;

[0026] Figure 4 This is a schematic diagram of the installation component structure of a high wear-resistant tufted carpet according to the present invention;

[0027] Figure 5 This is a schematic diagram showing the disassembled elastic layer structure of a high wear-resistant tufted carpet according to this utility model.

[0028] The following are the labeling instructions in the diagram: 1. Blanket surface layer; 2. Mounting assembly; 3. Core layer; 4. Elastic layer; 5. Bottom layer; 6. Ventilation hole; 201. Pressure plate; 202. Through groove; 203. Sleeve; 204. Slot; 205. Mounting block; 206. Spring; 207. Moving plate; 208. Airbag; 209. Locking block; 210. Connecting block; 211. Film; 401. First protective layer; 402. Receiving groove; 403. Support strip; 404. Second protective layer; 405. Groove; 406. Airbag. Detailed Implementation

[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0030] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0031] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0032] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.

[0034] This utility model provides an overall structural diagram of an embodiment of a high-wear-resistant tufted carpet, including:

[0035] Please see Figures 1-5This embodiment of a high-wear-resistant tufted carpet includes two carpet layers 1. Each carpet layer 1 has a mounting assembly 2 fixedly installed at each of its four top corners. The mounting assembly 2 includes a pressure plate 201 with a through groove 202 at its top and a sleeve 203 fixedly installed at its bottom. The sleeve 203 has slots 204 on both side walls. An mounting block 205 is slidably connected to the inner side wall of the sleeve 203. A spring 206 is fixedly installed at the bottom of the inner cavity of the mounting block 205. A movable plate 207 located within the inner cavity of the mounting block 205 is fixedly installed on the top of the spring 206. Connecting plates 208 are hinged to both side walls of the movable plate 207. Locking blocks 209 are hinged to the inner walls of the other side of the two connecting plates 208. A connecting block 210 is fixedly installed on the top of the movable plate 207. A core layer 3 is fixedly installed at the bottom of the carpet layer 1. An elastic layer 4 is fixed at the bottom of the core layer 3, and a bottom layer 5 is fixed at the bottom of the elastic layer 4. The mounting block 205 is glued to the desired position, and a high-wear-resistant tufted carpet is laid. The sleeve 203 is placed on the top of the mounting block 205 and moves downward, thereby squeezing the locking block 209 and causing the locking block 209 to move inward. The rebound force of the spring 206 drives the moving plate 207 to move upward, thereby causing the two connecting plates 208 to rotate simultaneously and drive the two locking blocks 209 to move outward and engage with the slot 204. After long-term use, the connecting block 210 is pressed down from the through groove 202 to drive the moving plate 207 to move downward, thereby causing the two connecting plates 208 to rotate simultaneously and drive the two locking blocks 209 to move inward and disengage from the slot 204. The high-wear-resistant tufted carpet can then be disassembled for cleaning, making disassembly and assembly more convenient.

[0036] It is worth noting that, in order to improve the elasticity of the tufted carpet, the elastic layer 4 specifically includes a first protective layer 401. The top of the first protective layer 401 has multiple receiving grooves 402, and the bottom of the first protective layer 401 has multiple support strips 403. The bottom of the support strips 403 has a second protective layer 404, and the top of the second protective layer 404 has multiple grooves 405. The bottom of each groove 405 has an airbag 406. The receiving grooves 402 facilitate the reservation of deformation space for the tufted carpet when it is squeezed. The support strips 403 facilitate the tufted carpet to return to its original position after being squeezed, improving stability. The airbags 406 deform into the grooves 405 after being squeezed, effectively increasing elasticity and preventing tightness and tearing.

[0037] Next, to facilitate the installation of the high-wear-resistant tufted carpet, specifically, a film 211 is fixed to the bottom of the mounting block 205, the size of the pressure plate 201 is larger than the size of the sleeve 203, and the height of the connecting block 210 is lower than the top of the sleeve 203. The film 211 facilitates the adhesion of the mounting block 205 to the required position for the installation of the high-wear-resistant tufted carpet. The pressure plate 201, which is larger than the sleeve 203, helps to restrain the tufted carpet and prevent it from detaching. The connecting block 210, which is lower than the top of the sleeve 203, prevents users from accidentally touching the connecting block 210 when stepping on the top of the high-wear-resistant tufted carpet, which could cause the sleeve 203 to detach from the connecting block 210.

[0038] Meanwhile, to improve stability, the size and position of the locking block 209 are matched with the size and position of the slot 204. The top end of the locking block 209 is inclined. The locking block 209, which matches the size and position of the slot 204, makes the installation of the sleeve 203 more stable and avoids shaking that could affect the use of the high-wear-resistant tufted carpet. The locking block 209, with its inclined top end, makes it easier for the sleeve 203 to move downwards and press the locking block 209 inwards, facilitating quick installation.

[0039] Furthermore, to increase the strength of the elastic layer 4, specifically, the material of the first protective layer 401 and the second protective layer 404 are both twisted spandex fibers. The top of the airbag 406 is attached to the bottom of the first protective layer 401. Spandex fiber is short for polyurethane fiber, which is an elastic fiber, generally composed of multiple filaments. Spandex fiber has advantages such as high modulus, high strength, high elasticity, good shape retention and heat resistance. By twisting, the yarn has certain physical and mechanical properties such as strength, elasticity, elongation, luster and hand feel.

[0040] It is worth noting that, in order to make the tufted carpet more wear-resistant, the core layer 3 is specifically woven from warp and weft threads. The warp threads are made of polyester fiber, and the weft threads are made of polyester fiber. The core layer 3, woven from polyester fiber and polyester fiber, is designed to improve wear resistance.

[0041] Finally, to ensure the breathability of the high-wear-resistant tufted carpet, the core layer 3 has multiple ventilation holes 6 on top, and the bottom layer 5 is made of silicone. The ventilation holes 6 facilitate the increase of the breathability of the high-wear-resistant tufted carpet, and the silicone bottom layer 5 facilitates anti-slip.

[0042] Combination Figures 1-5 The specific usage process of this embodiment of a highly wear-resistant tufted carpet is as follows:

[0043] 1. When this device is needed for use on high-wear-resistant tufted carpets, attach the mounting block 205 to the desired position, lay the high-wear-resistant tufted carpet, and fit the sleeve 203 onto the top of the mounting block 205. The rebound force of the spring 206 causes the moving plate 207 to move upward, driving the connecting plate 208 to rotate, thereby causing the locking block 209 to move outward and insert into the locking groove 204. When the tufted carpet needs to be cleaned, insert your finger into the through groove 202 and press the connecting block 210 to drive the moving plate 207 to move downward, thereby causing the two locking blocks 209 to move inward and disengage from the locking groove 204. Then, remove the high-wear-resistant tufted carpet for cleaning.

[0044] 2: When the high wear-resistant tufted carpet is squeezed by external force, the first protective layer 401 deforms and squeezes the airbag 406 downward. A receiving groove 402 is opened at the top of the first protective layer 401 to reserve space for deformation under compression. After being squeezed, the airbag 406 deforms into the groove 405. After the external force is removed, the airbag 406 resets and drives the first protective layer 401 to reset.

[0045] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A highly wear-resistant tufted carpet, characterized in that, The device includes two carpet layers (1). Each carpet layer (1) has a mounting assembly (2) at each of its four top corners. Each mounting assembly (2) includes a pressure plate (201). The pressure plate (201) has a through groove (202) at its top and a sleeve (203) at its bottom. The sleeve (203) has slots (204) on both sides of its sidewalls. An mounting block (205) is slidably connected to the inner sidewall of the sleeve (203). The mounting block (205) has a mounting groove (204) at its bottom. There is a spring (206), the top of the spring (206) is provided with a movable plate (207), the two side walls of the movable plate (207) are hinged with connecting plates (208), the inner walls of the other side of the two connecting plates (208) are hinged with locking blocks (209), the top of the movable plate (207) is provided with a connecting block (210), the bottom of the carpet layer (1) is provided with a core layer (3), the bottom of the core layer (3) is provided with an elastic layer (4), and the bottom of the elastic layer (4) is provided with a bottom layer (5).

2. The high abrasion-resistant tufted carpet according to claim 1, characterized in that, The elastic layer (4) includes a first protective layer (401), the top of the first protective layer (401) is provided with a plurality of receiving grooves (402), the bottom of the first protective layer (401) is provided with a plurality of support strips (403), the bottom of the support strips (403) is provided with a second protective layer (404), the top of the second protective layer (404) is provided with a plurality of grooves (405), and the bottom of each of the plurality of grooves (405) is provided with an airbag (406).

3. The high abrasion-resistant tufted carpet according to claim 2, characterized in that, The mounting block (205) has a film (211) at the bottom, the size of the pressure plate (201) is larger than the size of the sleeve (203), and the height of the connecting block (210) is lower than the top of the sleeve (203).

4. The high abrasion-resistant tufted carpet according to claim 3, characterized in that, The size and position of the card block (209) match the size and position of the card slot (204), and one end of the top of the card block (209) is an inclined surface.

5. The high abrasion-resistant tufted carpet according to claim 4, characterized in that, The material of the first protective layer (401) and the second protective layer (404) are both twisted spandex fibers, and the top of the airbag (406) is attached to the bottom of the first protective layer (401).

6. The high abrasion-resistant tufted carpet according to claim 5, characterized in that, The core layer (3) is woven from warp and weft threads, with the warp threads made of polyester fiber and the weft threads made of polyester fiber.

7. The high abrasion-resistant tufted carpet according to claim 6, characterized in that, The core layer (3) has multiple ventilation holes (6) on its top, and the bottom layer (5) is made of silicone.

Citation Information

Patent Citations

  • High-wear-resistance tufted carpet for vehicle

    CN215944378U