Aluminum veneer continuous plane compound machine
By using a fixing mechanism and a cutting mechanism in the continuous planar composite machine for aluminum panels, the problem of aluminum panel offset during the cutting process is solved, achieving stable extrusion and limiting and gentle cutting, thus improving cutting quality and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG XINTAI BUILDING MATERIALS CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-04-24
AI Technical Summary
Existing aluminum panels are prone to shifting during the cutting process, resulting in deviations in cutting dimensions, affecting cutting quality, and posing safety hazards.
The fixing mechanism uses a motor-driven positive and negative threaded rod to drive the extrusion plate to stably extrude and limit the aluminum panel, and combines the cylinder in the cutting mechanism to push the cutting blade for a gentle cutting method, ensuring the position and stability of the aluminum panel during the cutting process.
It effectively reduces the risk of aluminum panels shifting during the cutting process, improves cutting quality, reduces safety hazards, and ensures a safe and orderly production environment and stability at the beginning of the cutting process.
Smart Images
Figure CN224159054U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum single-panel processing technology, and in particular to a continuous planar composite machine for aluminum single panels. Background Technology
[0002] With the rapid development of the construction industry and the increasing demands of people for the quality of building appearance, aluminum single-panel, as a building decoration material with many advantages such as light weight, high strength, corrosion resistance, easy processing and forming, and beautiful shape, is being used more and more widely in the fields of building curtain walls and interior decoration.
[0003] In practical applications, existing aluminum panels usually require composite processing to further improve their performance and decorative effect. However, when faced with the cutting process, the composite aluminum panels are prone to displacement, which will cause deviations in the cutting dimensions and affect the cutting quality of the aluminum panels. Therefore, we have launched a new continuous planar composite machine for aluminum panels. Utility Model Content
[0004] The main purpose of this utility model is to provide a continuous planar composite machine for aluminum single panels, which can effectively solve the problems in the background art.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A continuous planar composite machine for aluminum single panels includes a worktable. A drive groove is formed in the upper part of the worktable. Connecting grooves are formed in the upper left and upper right middle parts of the worktable. A fixing mechanism is fixedly installed on the upper left side of the worktable. A first sliding groove is formed in the upper left rear and upper right rear of the worktable. An electric hot press and traction roller is installed on the upper rear of the worktable. Support plates are fixedly connected to the upper left and upper right sides of the worktable. A fixing plate is fixedly connected to the upper part of both support plates. A cutting mechanism is fixedly installed in the middle of the upper top of the fixing plate. A second sliding groove is formed in the upper left and upper right front sides of the worktable. A steel pad is fixedly connected to the middle of the upper top of the worktable.
[0007] Preferably, the fixing mechanism includes a motor, the output end of which is fixedly mounted with a positive and negative threaded rod. Movable sleeves are movably connected to the left and right sides of the outer surfaces of the positive and negative threaded rods. Connecting blocks are fixedly connected to the upper parts of the outer surfaces of the two movable sleeves. Extrusion plates are fixedly connected to the upper ends of the two connecting blocks. Cutting grooves are formed in the middle of the upper ends of the two extrusion plates. A first slider is fixedly connected to the rear lower ends of the two extrusion plates. Fixing strips are fixedly connected to the front ends of the two extrusion plates. Second sliders are fixedly connected to the lower rear ends of the two fixing strips.
[0008] Preferably, the motor is fixedly installed on the left end of the workbench, the end of the positive and negative threaded rod away from the motor is movably connected to the right wall of the drive groove through a bearing, and the two connecting blocks are slidably connected to the two connecting grooves respectively.
[0009] Preferably, the two extrusion plates are located on both sides of the steel pad, the two first sliders are slidably connected to the two first slide grooves respectively, and the two second sliders are slidably connected to the two second slide grooves respectively.
[0010] Preferably, the cutting mechanism includes a cylinder, a connecting bar is fixedly installed at the output end of the cylinder, a spring and a limiting rod are fixedly connected to the upper left and upper right parts of the connecting bar, and a cutting blade is fixedly installed at the lower end of the connecting bar.
[0011] Preferably, the cylinder is fixedly mounted on the upper end of the fixed plate, and the cutting blade corresponds to the vertical position of the two cutting grooves.
[0012] Preferably, the ends of the two springs furthest from the connecting strip are fixedly connected to the lower end of the fixing plate, and the two springs are located outside the two limiting rods respectively, with the two limiting rods being movably connected to the fixing plate through the plate.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. By setting up a fixing mechanism, the aluminum single panel, which has been composited from the electric hot press and traction rollers, is pushed onto the steel pad. By starting the motor, the motor drives the positive and negative threaded rods to rotate. The positive and negative threaded rods move the two movable sleeves in opposite directions, so that the two extrusion plates can move in opposite directions to extrude and limit the aluminum single panel. The rotation of the positive and negative threaded rods by the motor enables the two movable sleeves to move in opposite directions, thereby allowing the two extrusion plates to extrude and limit the aluminum single panel. This provides a stable and uniform extrusion force, ensuring that the aluminum single panel remains in a fixed position during the cutting process. This reduces the risk of displacement caused by unstable fixing, ensures improved cutting quality, and eliminates the need for operators to worry about the aluminum single panel moving accidentally due to improper fixing. This reduces potential safety hazards, ensures a safe and orderly production environment, and lowers the incidence of work-related accidents caused by operational errors.
[0015] 2. After the aluminum panel is fixed in place by setting up the cutting mechanism, the cylinder is activated. The cylinder pushes the cutting blade downward to cut the aluminum panel. When the cylinder pushes the cutting blade, its output thrust is relatively rigid. The spring can act as a buffer medium, so that the cylinder thrust is transmitted to the cutting blade more gently. At the moment of cutting, it avoids the cutting blade from impacting the aluminum panel due to excessive cylinder thrust, reduces the risk of damage to the surface of the aluminum panel due to uneven force during the initial cutting, and ensures the stability of the cutting stage. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a continuous planar composite machine for aluminum single-panel according to the present invention;
[0017] Figure 2 This is a schematic diagram of the planar structure of a continuous planar composite machine for aluminum single panels according to the present invention;
[0018] Figure 3 This is a schematic diagram of the overall structure of the fixing mechanism of a continuous planar composite machine for aluminum single panels according to this utility model;
[0019] Figure 4 This is a schematic diagram of the overall structure of the cutting mechanism of a continuous planar composite machine for aluminum single-panel panels according to this utility model.
[0020] In the diagram: 1. Workbench; 2. Drive slot; 3. Connecting slot; 4. Fixing mechanism; 41. Motor; 42. Threaded rod (positive and negative); 43. Movable sleeve; 44. Connecting block; 45. Extrusion plate; 46. Cutting slot; 47. Slider No. 1; 48. Fixing strip; 49. Slider No. 2; 5. Slide No. 1; 6. Electric hot press and traction roller; 7. Support plate; 8. Fixing plate; 9. Cutting mechanism; 91. Cylinder; 92. Connecting strip; 93. Spring; 94. Limiting rod; 95. Cutting blade; 10. Slide No. 2; 11. Steel pad. Detailed Implementation
[0021] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0024] Please see Figure 1-4 This utility model provides a technical solution:
[0025] A continuous planar composite machine for aluminum single-panel panels includes a worktable 1. A drive groove 2 is provided in the upper part of the worktable 1. A connecting groove 3 is provided in the upper left middle and upper right middle of the upper end of the worktable 1. A fixing mechanism 4 is fixedly installed in the upper left end of the worktable 1. A first slide groove 5 is provided in the upper left rear and upper right rear of the worktable 1. An electric hot press and traction roller 6 is installed in the upper rear of the worktable 1. A support plate 7 is fixedly connected to the upper left and upper right of the worktable 1. A fixing plate 8 is fixedly connected to the upper end of the two support plates 7. A cutting mechanism 9 is fixedly installed in the middle of the upper end of the fixing plate 8. A second slide groove 10 is provided in the upper left and upper right of the front end of the worktable 1. A steel pad plate 11 is fixedly connected to the middle of the upper end of the worktable 1.
[0026] In this embodiment, the fixing mechanism 4 includes a motor 41. A positive and negative threaded rod 42 is fixedly installed at the output end of the motor 41. Movable sleeves 43 are movably connected to the left and right sides of the outer surface of the positive and negative threaded rod 42. Connecting blocks 44 are fixedly connected to the upper parts of the outer surfaces of the two movable sleeves 43. Extrusion plates 45 are fixedly connected to the upper ends of the two connecting blocks 44. Cutting grooves 46 are opened in the middle of the upper ends of the two extrusion plates 45. A first slider 47 is fixedly connected to the rear of the lower ends of the two extrusion plates 45. The front ends of the two extrusion plates 45 are... Fixed connection is provided by a fixing bar 48, and the lower rear end of each of the two fixing bars 48 is fixedly connected to a second slider 49. The motor 41 is fixedly installed on the left end of the workbench 1. The end of the positive and negative threaded rod 42 away from the motor 41 is movably connected to the right groove wall of the drive groove 2 through a bearing. The two connecting blocks 44 are slidably connected to the two connecting grooves 3 respectively. The two extrusion plates 45 are located on both sides of the steel pad 11. The two first sliders 47 are slidably connected to the two first slide grooves 5 respectively. The two second sliders 49 are slidably connected to the two second slide grooves 10 respectively.
[0027] The above scheme involves pushing the aluminum panel, which has been composited in the electric hot press and traction roller 6, onto the steel pad 11. By starting the motor 41, the motor 41 drives the positive and negative threaded rods 42 to rotate. The positive and negative threaded rods 42 move the two movable sleeves 43 towards each other, allowing the two extrusion plates 45 to move towards each other to extrude and limit the aluminum panel. The rotation of the positive and negative threaded rods 42 by the motor 41 enables the two movable sleeves 43 to move towards each other, thereby allowing the two extrusion plates 45 to extrude and limit the aluminum panel. This provides a stable and uniform extrusion force, ensuring that the aluminum panel remains in a fixed position during the cutting process and reducing the risk of displacement due to unstable fixation.
[0028] In this embodiment, the cutting mechanism 9 includes a cylinder 91. A connecting bar 92 is fixedly installed at the output end of the cylinder 91. A spring 93 and a limiting rod 94 are fixedly connected to the upper left and upper right parts of the connecting bar 92. A cutting blade 95 is fixedly installed at the lower end of the connecting bar 92. The cylinder 91 is fixedly installed on the upper end of the fixed plate 8. The cutting blade 95 corresponds to the vertical position of the two cutting grooves 46. The ends of the two springs 93 away from the connecting bar 92 are fixedly connected to the lower end of the fixed plate 8. The two springs 93 are located outside the two limiting rods 94 respectively. The two limiting rods 94 are movably connected to the fixed plate 8.
[0029] The above solution involves fixing the aluminum panel and then activating cylinder 91. Cylinder 91 pushes the cutting blade 95 downward to cut the aluminum panel. When cylinder 91 pushes the cutting blade 95, its output thrust is relatively rigid. Spring 93 acts as a buffer, allowing the thrust of cylinder 91 to be transmitted to the cutting blade 95 more gently. At the moment of cutting, this avoids the cutting blade 95 from impacting the aluminum panel due to excessive thrust from cylinder 91, reducing the risk of damage to the aluminum panel surface due to uneven initial cutting force, and ensuring the stability of the initial cutting stage.
[0030] It should be noted that this utility model is a continuous planar composite machine for aluminum single panels. During use, after the aluminum single panel has completed the electric hot pressing and traction roller 6 composite process, it is transferred onto the steel pad 11. At this time, the starter motor 41 drives the positive and negative threaded rods 42 to rotate. This rotation causes the two movable sleeves 43 to move towards each other along the positive and negative threaded rods 42. Subsequently, the two extrusion plates 45 also move towards each other accordingly, performing stable and uniform extrusion and limiting fixation on the aluminum single panel. This process ensures the positional stability of the aluminum single panel during the cutting operation, reduces the possibility of displacement caused by unstable fixation, and thus improves the cutting quality. In addition, the operator does not need to worry about the aluminum single panel accidentally moving due to improper fixation. This not only reduces safety hazards but also ensures a safe and orderly production environment, further reducing the risk of workplace accidents caused by operational errors. Once the aluminum panel is securely fixed, the cylinder 91 is activated, which pushes the cutting blade 95 downward to perform the cutting task. During this process, the thrust output by the cylinder 91 is originally relatively rigid, but thanks to the buffering effect of the spring 93, the thrust is transmitted to the cutting blade 95 more gently. Especially in the initial stage of cutting, the spring 93 can prevent the cutting blade 95 from impacting the aluminum panel due to excessive thrust from the cylinder 91, thereby reducing the risk of damage to the surface of the aluminum panel due to uneven force during the initial cutting and ensuring a smooth start to the cutting process.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A continuous planar composite machine for aluminum single-panel panels, comprising a worktable (1), characterized in that: The upper part of the workbench (1) is provided with a drive groove (2), the upper left middle part and the upper right middle part of the workbench (1) are provided with a connecting groove (3), the upper left part of the workbench (1) is fixedly installed with a fixing mechanism (4), the upper left rear part and the upper right rear part of the workbench (1) are provided with a first slide groove (5), the upper rear part of the workbench (1) is installed with an electric hot press and traction roller (6), the upper left part and the upper right part of the workbench (1) are fixedly connected with a support plate (7), the upper ends of the two support plates (7) are fixedly connected with a fixing plate (8), the upper middle part of the fixing plate (8) is fixedly installed with a cutting mechanism (9), the upper left part and the upper right part of the front end of the workbench (1) are provided with a second slide groove (10), and the upper middle part of the workbench (1) is fixedly connected with a steel pad plate (11). The fixing mechanism (4) includes a motor (41), and a positive and negative threaded rod (42) is fixedly installed at the output end of the motor (41). The left and right sides of the outer surface of the positive and negative threaded rod (42) are movably connected to movable sleeves (43). The upper part of the outer surface of the two movable sleeves (43) is fixedly connected to connecting blocks (44). The upper ends of the two connecting blocks (44) are fixedly connected to extrusion plates (45). The middle part of the upper end of the two extrusion plates (45) is provided with a cutting groove (46). The lower rear part of the lower end of the two extrusion plates (45) is fixedly connected to a first slider (47). The front end of the two extrusion plates (45) is fixedly connected to a fixing strip (48). The lower rear end of the two fixing strips (48) is fixedly connected to a second slider (49).
2. The continuous planar composite machine for aluminum single-panel panels according to claim 1, characterized in that: The motor (41) is fixedly installed on the left end of the workbench (1). The end of the positive and negative threaded rod (42) away from the motor (41) is movably connected to the right wall of the drive groove (2) through a bearing. The two connecting blocks (44) are slidably connected to the two connecting grooves (3) respectively.
3. The continuous planar composite machine for aluminum single-panel panels according to claim 1, characterized in that: The two extrusion plates (45) are located on both sides of the steel pad (11), the two first sliders (47) are slidably connected to the two first slide grooves (5) respectively, and the two second sliders (49) are slidably connected to the two second slide grooves (10) respectively.
4. The continuous planar composite machine for aluminum single-panel according to claim 1, characterized in that: The cutting mechanism (9) includes a cylinder (91), a connecting bar (92) is fixedly installed at the output end of the cylinder (91), a spring (93) and a limiting rod (94) are fixedly connected to the upper left and upper right parts of the connecting bar (92), and a cutting blade (95) is fixedly installed at the lower end of the connecting bar (92).
5. The continuous planar composite machine for aluminum single-panel panels according to claim 4, characterized in that: The cylinder (91) is fixedly installed on the upper end of the fixed plate (8), and the cutting blade (95) corresponds to the vertical position of the two cutting grooves (46).
6. The continuous planar composite machine for aluminum single-panel panels according to claim 4, characterized in that: The ends of the two springs (93) away from the connecting bar (92) are fixedly connected to the lower end of the fixing plate (8), and the two springs (93) are located outside the two limiting rods (94), and the two limiting rods (94) are interlocked and movably connected to the fixing plate (8).