Battery box vertical pipe convenient to fold

By integrating the battery box with the vertical tube, utilizing the internal space of the vertical tube to store the battery, and employing a locking mechanism to secure it, the problems of large battery space occupation and increased weight in electric bicycles are solved, achieving lightweight and portable folding of electric bicycles.

CN224159368UActive Publication Date: 2026-04-24QINGYUAN ZHIGE VEHICLE IND CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGYUAN ZHIGE VEHICLE IND CO LTD
Filing Date
2025-05-30
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

The batteries of existing electric bicycles are generally located under the seat or on the pedals, which increases the size and weight of the vehicle. In addition, the vertical tube cannot be folded, making the electric bicycle inconvenient to carry and taking up a lot of space.

Method used

Design a foldable battery compartment upright tube that integrates the battery compartment and the upright tube into one unit. Utilize the internal space of the upright tube to store the battery, and use a locking mechanism to lock the tube body to the front fork connector for easy folding and carrying.

Benefits of technology

By reducing the weight of the vehicle body and integrating the battery box with the vertical tube, the folding portability of the electric bicycle is improved, and the space occupied is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a battery box standpipe convenient to fold, which relates to the field of electric vehicles and comprises a pipe body, a battery cavity for placing a battery is formed in the pipe body, a handle mounting seat is detachably mounted at the top of the pipe body, and a front fork connecting seat is rotatably connected to the bottom of the pipe body through a rotating shaft. A locking mechanism is further arranged between the front fork connecting base and the pipe body and comprises a rotating handle movably installed on the front fork connecting base, a plug pin base is arranged on the rotating handle, and a slot matched with the plug pin base is formed in the outer wall of the pipe body. Compared with the prior art, the utility model provides the battery box vertical pipe convenient to fold, the battery box and the vertical pipe are integrated into a whole, the internal space of the vertical pipe is utilized, batteries are stored, the weight of a bicycle body is reduced, the pipe body and the front fork connecting seat are locked through the locking mechanism, and the battery box vertical pipe is convenient to fold and carry.
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Description

Technical Field

[0001] This utility model relates to the field of electric vehicles, and in particular to a foldable battery box vertical tube. Background Technology

[0002] With the development of technology and the improvement of people's living standards, electric bicycles, as a means of transportation, are playing an increasingly important role in people's lives. Structurally, an electric bicycle includes a frame, front fork and handlebars, wheels and motor, battery and vehicle controller. The battery is mounted on the frame, and the vehicle controller controls the motor to operate, enabling the bicycle to be ridden.

[0003] However, existing batteries are generally located under the seat or on the pedals, increasing the size and weight of the electric bicycle. Furthermore, when folding, existing electric bicycles typically only fold the crossbar, while the head tube cannot be folded, making them inconvenient to carry and taking up a lot of space. Utility Model Content

[0004] To address the aforementioned issues, this utility model provides a foldable battery box vertical tube that integrates the battery box and the vertical tube into one unit. By utilizing the internal space of the vertical tube, the weight of the vehicle body is reduced, making it convenient to fold and carry.

[0005] The technical solution adopted in this utility model is as follows:

[0006] A foldable battery box upright includes a tube body with a battery cavity for placing batteries. A handle mounting seat is detachably installed on the top of the tube body, and a front fork connecting seat is rotatably connected to the bottom of the tube body via a pivot. A locking mechanism is also provided between the front fork connecting seat and the tube body. The locking mechanism includes a rotating handle movably installed on the front fork connecting seat, a pin seat on the rotating handle, and a slot that mates with the pin seat on the outer wall of the tube body.

[0007] Preferably, the locking mechanism further includes an insert seat, a first mounting groove is provided on the fork connector seat, and a second mounting groove is provided on the outer wall of the tube body. The first mounting groove and the second mounting groove together form a mounting groove for mounting the insert seat.

[0008] More preferably, the bottom of the tube extends to form a base that is movably connected to the fork connector. One side of the base extends to form an outer pivot support. A second mounting slot is provided on the other side of the base. One side of the fork connector forms an inner pivot support. A first mounting slot is provided on the other side of the fork connector. Both the outer pivot support and the inner pivot support are provided with pivot holes for pivot insertion. The rotating handle is provided with a handle through hole for pivot to pass through. The rotating handle and the mounting slot are located on both sides of the tube.

[0009] More preferably, the bottom of the tube body is provided with a fixing hole seat, the fixing hole seat is provided with a fixing hole, a fixing pin is installed in the fixing hole, the inlay seat is provided with an installation bolt that cooperates with the fixing pin, and a second elastic element is provided between the fixing pin and the inlay seat for popping the inlay seat out of the placement slot.

[0010] More preferably, the fixing pin is inserted into the fixing hole, one end of the fixing pin forms a screw hole that mates with the mounting bolt, and the other end of the fixing pin forms a mounting hole; at least one positioning piece is sleeved on the rotating shaft, one end of the positioning piece is provided with a first positioning hole that mates with the rotating shaft, and the other end of the positioning piece is provided with a second positioning hole, and the second positioning hole and the mounting hole are connected by bolts.

[0011] More preferably, the diameter of the first positioning hole is larger than the diameter of the rotating shaft; the rotating handle includes a handle rotating seat and a handle body disposed on the handle rotating seat, the handle through hole is disposed at a non-central position of the handle rotating seat, and the handle rotating seat forms a cam seat for pushing the fixing locking pin.

[0012] Preferably, the rotating handle is provided with a slide for controlling the up and down movement of the pin, and the slide is connected to an elastic pressing member for preventing the pin seat from being pressed.

[0013] More preferably, the slide and the pin seat are respectively disposed on both sides of the handle, the slide and the pin seat move synchronously, the handle is provided with a through hole, and an elastic pressing element is placed in the through hole, the elastic pressing element being a return spring; a screw is provided on the outer wall of the tube, and a slot for the pin seat to be inserted is formed between the screw and the outer wall of the tube.

[0014] Preferably, the handle mounting base includes a handle base and a handle cover, with a shaft hole for mounting the handle shaft formed between the handle base and the handle cover. The handle base and the handle cover are installed together by bolts, and the handle base is installed on the top of the tube by bolts.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a battery box vertical tube that is easy to fold, which integrates the battery box and the vertical tube into one piece, utilizes the internal space of the vertical tube to store the battery, reduces the weight of the vehicle body, and uses a locking mechanism to lock the tube body and the front fork connecting seat, making it easy to fold and carry. Attached Figure Description

[0016] Figure 1 A schematic diagram of a foldable battery box vertical tube provided by this utility model. Figure 1 .

[0017] Figure 2 A schematic diagram of a foldable battery box vertical tube provided by this utility model. Figure 2 .

[0018] Figure 3 A schematic diagram of a foldable battery box vertical tube provided by this utility model. Figure 3 .

[0019] Figure 4 An exploded view of a foldable battery box vertical tube provided by this utility model.

[0020] Figure 5 A cross-sectional view of a foldable battery box vertical tube provided by this utility model.

[0021] Figure 6 An exploded view of a locking mechanism in the vertical tube of a foldable battery box provided by this utility model.

[0022] Figure 7 An exploded view of the rotating handle in the vertical tube of a battery box that is easy to fold, as provided in this utility model. Detailed Implementation

[0023] The preferred embodiments of this utility model will be described in detail with reference to the accompanying drawings.

[0024] Figures 1 to 7 This is a preferred embodiment of a foldable battery box vertical tube provided by this utility model. For example... Figures 1 to 7 As shown, the battery box vertical tube includes a tube body 10, within which a battery cavity 11 for housing the battery is formed. A handle mounting seat 20 is detachably installed on the top of the tube body 10. A front fork connecting seat 30 is rotatably connected to the bottom of the tube body 10 via a rotating shaft 12. A locking mechanism 40 is also provided between the front fork connecting seat 30 and the tube body 10. The locking mechanism 40 includes a rotating handle 41 movably mounted on the front fork connecting seat 30, a pin seat 42 on the rotating handle 41, and a slot 1 on the outer wall 10 of the tube body that mates with the pin seat 42. 3; The battery box and the vertical tube are integrated into one unit, and the internal space of the vertical tube is used to store the battery, reducing the weight of the vehicle. When locking, turn the rotating handle 41 close to the tube body 10, and the pin seat 41 on the rotating handle 41 is inserted into the slot 13 on the tube body 10 to prevent the fork connector 30 from separating from the tube body 10, ensuring riding safety. When folding is required, separate the pin seat 42 on the rotating handle 41 from the slot 13, and then rotate the tube body 10 around the pivot 12 to fold it, reducing the height and making it easy to fold and carry.

[0025] like Figures 1 to 7As shown, to further enhance safety, the locking mechanism 40 also includes an insert 43. The fork connector 30 has a first mounting groove 31, and the outer wall of the tube 10 has a second mounting groove 14. The first mounting groove 31 and the second mounting groove 14 together form a mounting groove 401 for housing the insert 43. Thus, during locking, the insert 43 is embedded in the mounting groove 401, preventing the fork connector 30 from separating arbitrarily from the tube 10. When folding is required, the insert 43 can be removed from the mounting groove 401 without affecting the rotation between the tube 10 and the fork connector 30. The shape of the insert 43 can be set as needed, preferably X-shaped, with the corresponding mounting groove 401 also being X-shaped, resulting in even force distribution.

[0026] The bottom of the tube body 10 extends to form a base 15 that is movably connected to the fork connector 30. One side of the base 15 extends to form an outer pivot support 151, and a second mounting slot 14 is provided on the other side of the base 15. One side of the fork connector 30 forms an inner pivot support 32, and a first mounting slot 31 is provided on the other side of the fork connector 30. Both the outer pivot support 151 and the inner pivot support 32 are provided with pivot holes 121 for pivot insertion. The rotating handle 41 is provided with a handle through hole 4103 for pivot to pass through. The rotating handle 41 and the mounting slot 401 are respectively located on both sides of the tube body 10. In this way, the rotating handle 41 and the mounting base 43 form a double lock for the tube body 10 and the fork connector 30, increasing safety.

[0027] like Figure 4 As shown, the bottom of the tube body 10 is provided with a fixing hole seat 16, and a fixing hole 161 is provided in the fixing hole seat 16. A fixing locking pin 44 is installed in the fixing hole 161. An installation bolt 431 that cooperates with the fixing locking pin is installed on the inlay seat 43. A second elastic element 45 is provided between the fixing locking pin 44 and the inlay seat 43 for popping the inlay seat 43 out of the placement groove 401. In this way, after the inlay seat 43 is placed in the placement groove 401, in order to prevent the inlay seat 43 from falling out of the placement groove 401 during the ride, the installation bolt 431 can be used to cooperate with the fixing locking pin 44 to further lock the inlay seat 43. When the inlay seat 43 is placed into the placement groove 401, the inlay seat 43 and the fixing locking pin 44 form a compression on the second elastic element 45. When the installation bolt 431 separates from the fixing locking pin 44, the second elastic element 45 returns to its original position, and the inlay seat 43 can be popped out of the placement groove 401, thereby avoiding the need for additional tools to remove it, which is convenient for the user.

[0028] like Figure 5 and Figure 6As shown, the fixing pin 44 is inserted into the fixing hole 161. One end of the fixing pin 44 forms a screw hole 441 that mates with the mounting bolt 431, and the other end forms a mounting hole 442. At least one positioning piece 46 is fitted on the rotating shaft 12. One end of the positioning piece 46 has a first positioning hole 461 that mates with the rotating shaft 12, and the other end has a second positioning hole 462. The second positioning hole 462 and the mounting hole 442 are connected by bolts. In this way, the fixing pin 44 is installed on the positioning piece 46, which positions the fixing pin 44 and prevents the fixing pin 44 from shifting when the screw hole 441 of the fixing pin 44 mates with the mounting bolt 431. Figure 3 As shown, two positioning plates 46 are fitted on the rotating shaft 12, the handle 41 is located between the two positioning plates 46, and the other end of the fixing pin 44 is located between the second positioning holes 462 on the two positioning plates 46. The positioning plates 46 and the fixing pin 44 are then installed with bolts.

[0029] The diameter of the first positioning hole 461 is larger than the diameter of the rotating shaft 12; the rotating handle 41 includes a handle rotating seat 4101 and a handle body 4102 disposed on the handle rotating seat 4101, the handle through hole 4103 is disposed at a non-central position of the handle rotating seat 4101, and the bottom of the handle rotating seat 4101 forms a cam seat for pushing the fixing locking pin 44; thus, when the handle body 4101 drives the handle rotating seat 4101 to rotate around the rotating shaft 12 away from the tube body 10, the cam seat at the bottom of the handle rotating seat 4101 pushes the fixing locking pin 44 forward, since the diameter of the first positioning hole 461 is larger than the diameter of the rotating shaft 12. The diameter of the shaft is 12. A gap is left between the first positioning hole 461 and the rotating shaft 12, so that when the handle rotating seat 4101 pushes the fixing pin 44, it will drive the positioning piece 46 and the fixing pin 44 to move closer to the inlay seat 43, further squeezing the second elastic member 45. When the mounting bolt 431 separates from the fixing pin 44, the second elastic member 45 resets, and the inlay seat 43 can be popped out from the placement slot 401. When installing the inlay seat 43, because the inlay seat 43 squeezes the second elastic member 45, the second elastic member 45 pushes the fixing pin 44 to move backward, thereby moving the positioning piece 46 and the fixing pin 44 away from the inlay seat 43.

[0030] The rotating handle 41 is provided with a slide 411 for controlling the up and down movement of the pin. The slide 411 is connected to an elastic pressing member 412 for pressing the pin seat 42. When locking, the slide 411 controls the up and down movement of the pin seat 42. When the pin seat 42 is inserted into the slot 13, the elastic pressing member 412 presses on the pin seat 42 to prevent the pin seat 42 from being arbitrarily separated from the slot 13.

[0031] like Figure 7As shown, the slide 43 and the pin seat 42 are respectively disposed on both sides of the handle body 4102 of the rotating handle 41. The slide 411 and the pin seat 42 move synchronously. The handle body 4102 of the rotating handle 41 is provided with a through-hole 4104, and an elastic pressing element 412, which is a return spring, is placed in the through-hole 4104. A screw 101 is provided on the outer wall of the tube body 10, and a slot 13 for the pin seat to be inserted is formed between the screw 101 and the outer wall of the tube body. When locking, the handle 41 is rotated around the rotating shaft 12 to Near the outer wall of the tube, align the slide block 411 with the slot 13 on the outer wall of the tube, push the slide block 411 upward, causing the pin seat 42 to move upward simultaneously, squeezing the elastic pressing member 412, releasing the slide block 411, and under the action of the elastic pressing member 412, causing the slide block 411 and the pin seat 42 to move downward, and the pin seat 42 to insert into the slot 13; when unlocking, push the slide block 411 upward, causing the pin seat 42 to move upward simultaneously, and the pin seat 42 to separate from the slot 13, and then rotate the rotating handle 41 around the rotating shaft 12 to a position away from the outer wall of the tube.

[0032] The tube 10 has an opening at the top and a tray 15 at the bottom for supporting batteries. The tray 15 has a cable routing port 152. The entire tube 10 is triangular prism-shaped, which facilitates the storage of a large number of batteries 100.

[0033] The handle mounting base 20 includes a handle base 21 and a handle cover 22. A shaft hole 23 for mounting the handle shaft is formed between the handle base 21 and the handle cover 22. The handle base 21 and the handle cover 22 are installed together by bolts. The handle base 21 is installed on the top of the tube body 10 by bolts. This allows the handle mounting base 20 to be disassembled and installed at any time, making it convenient to replace the battery 100.

[0034] The locking process of the battery box vertical tube is as follows: 1) Rotate the tube body 10 and the fork connecting seat 30 around the rotating shaft 12 to the same axis, and the first mounting groove 31 and the second mounting groove 14 together form the mounting groove 401; 2) Rotate the rotating handle 41 to be close to the tube body 10, push the slide 411 upward, drive the pin seat 42 to move upward synchronously, squeeze the elastic pressing member 412, release the slide 411, and under the action of the elastic pressing member 412, drive the slide 411 and the pin seat 42 to move downward, and insert the pin seat 42 into the slot 13; 3) Place the inlay seat 43 in the mounting groove 401, squeeze the second elastic member 45, and use the mounting bolt 431 and the fixing locking pin 44 to position and lock the inlay seat 43.

[0035] The unlocking and folding process of the battery box vertical tube is as follows: 1) Push the slide 411 on the rotating handle 41 upward, drive the pin seat 42 to move upward synchronously, squeeze the elastic pressing member 412, and the pin seat 42 on the rotating handle 41 separates from the slot 13. Rotate the rotating handle 41 around the rotating shaft 12 to a position away from the outer wall of the tube body 10; 2) Move the pushing and fixing pin 44 at the bottom of the rotating handle 41 forward, further squeeze the second elastic member 45. After the mounting bolt 431 separates from the fixing pin 44, the second elastic member 45 resets, and the insert seat 43 can be popped out from the placement slot 401; 3) Rotate the tube body 10 and the front fork connecting seat 30 around the rotating shaft 12 to a non-coaxial position to realize the folding of the tube body 10 and the front fork connecting seat 30.

[0036] In summary, the technical solution of this utility model can fully and effectively achieve the aforementioned objectives. Furthermore, the structure and functional principles of this utility model have been fully verified in the embodiments, achieving the expected effects and objectives. Without departing from the principles and essence of this utility model, various changes or modifications can be made to the embodiments. Therefore, this utility model includes all substitutions within the scope mentioned in the patent application claims, and any equivalent changes made within the scope of this patent application are within the scope of the patent application.

Claims

1. A foldable battery box vertical tube, comprising a tube body, characterized in that, The tube contains a battery cavity for housing the battery. A handle mounting seat is detachably installed on the top of the tube. A fork connector is rotatably connected to the bottom of the tube via a pivot. A locking mechanism is also provided between the fork connector and the tube. The locking mechanism includes a rotating handle movably mounted on the fork connector. A pin seat is provided on the rotating handle. A slot that mates with the pin seat is provided on the outer wall of the tube.

2. The foldable battery box vertical tube according to claim 1, characterized in that: The locking mechanism also includes an insert seat, a first mounting groove on the fork connector seat, and a second mounting groove on the outer wall of the tube body. The first mounting groove and the second mounting groove together form a mounting groove for mounting the insert seat.

3. The foldable battery box vertical tube according to claim 2, characterized in that: The bottom of the tube extends to form a base that is movably connected to the fork connector. One side of the base extends to form an outer pivot support. A second mounting slot is provided on the other side of the base. One side of the fork connector forms an inner pivot support. A first mounting slot is provided on the other side of the fork connector. Both the outer and inner pivot supports are provided with pivot holes for pivot insertion. The rotating handle is provided with a handle through hole for pivot to pass through. The rotating handle and the mounting slot are located on both sides of the tube.

4. The foldable battery box vertical tube according to claim 3, characterized in that: The bottom of the tube body is provided with a fixing hole seat, the fixing hole seat is provided with a fixing hole, a fixing pin is installed in the fixing hole, the inlay seat is provided with an installation bolt that cooperates with the fixing pin, and a second elastic element is provided between the fixing pin and the inlay seat for popping the inlay seat out of the placement slot.

5. The foldable battery box vertical tube according to claim 4, characterized in that: The fixing pin is inserted into the fixing hole, one end of the fixing pin forms a screw hole that mates with the mounting bolt, and the other end of the fixing pin forms a mounting hole; at least one positioning piece is sleeved on the rotating shaft, one end of the positioning piece is provided with a first positioning hole that mates with the rotating shaft, and the other end of the positioning piece is provided with a second positioning hole, and the second positioning hole is connected to the mounting hole by a bolt.

6. The foldable battery box vertical tube according to claim 5, characterized in that: The diameter of the first positioning hole is larger than the diameter of the rotating shaft; the rotating handle includes a handle rotating seat and a handle body disposed on the handle rotating seat, the handle through hole is disposed at a non-central position of the handle rotating seat, and the handle rotating seat forms a cam seat for pushing the fixed locking pin.

7. The foldable battery box vertical tube according to claim 1, characterized in that: The rotating handle is equipped with a slide for controlling the up and down movement of the pin, and the slide is connected to an elastic pressing member for pressing the pin seat.

8. The foldable battery box vertical tube according to claim 7, characterized in that: The slide and the pin seat are respectively located on both sides of the handle. The slide and the pin seat move synchronously. The handle is provided with a through-hole, and an elastic pressing element is placed in the through-hole. The elastic pressing element is a return spring. The outer wall of the tube is provided with a screw, and a slot for the pin seat to be inserted is formed between the screw and the outer wall of the tube.

9. The foldable battery box vertical tube according to claim 1, characterized in that: The handle mounting base includes a handle base and a handle cover. A shaft hole for accommodating the handle shaft is formed between the handle base and the handle cover. The handle base and the handle cover are installed together by bolts. The handle base is installed on the top of the tube by bolts.