Cement bulk machine

Abstract

The utility model relates to the technical field of cement bulk loading equipment, in particular to a cement bulk loader which comprises a machine frame, a discharging device arranged on the machine frame and an X-axis movable cone hopper assembly connected to the machine frame in a sliding mode. The X-axis moving driving mechanism is in transmission connection with the X-axis moving cone hopper assembly, the Y-axis moving cone hopper assembly is connected to the X-axis moving cone hopper assembly in a sliding mode, and the Y-axis moving driving mechanism is in transmission connection with the Y-axis moving cone hopper assembly. The telescopic hose is connected to the bottom of the Y-axis moving conical hopper assembly; the hose control mechanism is connected with the telescopic hose; according to the cement bulk machine, a worker does not need to climb a tank car to adjust the position of the telescopic pipe, and a filling opening and the end of the telescopic hose are automatically aligned through X-axis and Y-axis movement of the conical hopper; the problem that a traditional telescopic pipe can only move in a single axis mode is solved, intelligent movement alignment of the X axis, the Y axis and the Z axis can be achieved through servo digital control, and it is guaranteed that the telescopic hose is perpendicularly aligned to a filling opening of a tank car all the time.

Description

Technical Field

[0001] This utility model relates to the technical field of cement loading equipment, specifically a cement bulk loading machine. Background Technology

[0002] A bulk cement loader is a specialized piece of equipment for handling bulk cement. It connects a cement silo with a bulk cement transport vehicle and uses a series of interlocking control devices to achieve automated or semi-automated delivery of bulk cement. Depending on the unloading method, it can be divided into bottom-loading loader and side-loading loader.

[0003] Existing bulk cement loading machines, such as the bulk cement loading machine in application number CN201310396973.7, include a reducer, coupling, limit wheel, motor, pulley, frame, rope pressing device, wire rope, roller, discharge port, dust collection port, telescopic hose, and discharge hopper. The reducer is connected to the motor via a coupling, and the telescopic hose is lifted by the wire rope and a winch mechanism driven by the reducer. In existing bulk cement loading machines, the alignment of the telescopic hose with the filling port usually requires manual operation. The specific process is as follows: after the bulk truck is parked, the operator needs to climb onto the roof of the truck and manually adjust the position of the telescopic filling hose to align with the filling port. The filling valve is opened and closed by observing the display screen. This manual operation method has the following significant drawbacks: 1. Poor operational safety: Workers need to frequently work at heights, which poses a risk of falling, especially in bad weather or when the surface of the filling vehicle is slippery. 2. Low work efficiency: Each filling requires manual intervention, including the alignment of the telescopic tube and valve control, resulting in a long filling cycle and making continuous automated operation impossible. 3. Environmental pollution risk: During manual operation, the sealing between the telescopic tube and the filling port depends on the driver's experience. If the alignment is inaccurate or the seal is not tight, it can easily lead to cement dust leakage, which can harm the health of workers and pollute the surrounding environment. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a cement bulk loading machine that can automatically align the telescopic hose with the filling port of the tank truck.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] A cement bulk loading machine includes a frame and a discharge device detachably connected to the frame; an X-axis moving cone bucket assembly slidably connected to the frame and capable of sliding along the X-axis of the frame, with the inlet of the X-axis moving cone bucket assembly located below the discharge valve of the discharge device; an X-axis moving drive mechanism mounted on the frame and drivenly connected to the X-axis moving cone bucket assembly; a Y-axis moving cone bucket assembly slidably connected to the X-axis moving cone bucket assembly and capable of sliding along the Y-axis of the X-axis moving cone bucket assembly, with the inlet of the Y-axis moving cone bucket assembly located below the first discharge port of the X-axis moving cone bucket assembly; a Y-axis moving drive mechanism mounted on the X-axis moving cone bucket assembly and drivenly connected to the Y-axis moving cone bucket assembly; a telescopic hose connected to the bottom of the Y-axis moving cone bucket assembly, with the inlet of the telescopic hose facing the second discharge port of the Y-axis moving cone bucket assembly; and a hose control mechanism mounted on the Y-axis moving drive mechanism and connected to the telescopic hose for driving the telescopic hose to extend or retract.

[0007] Compared with the prior art, the outstanding features of this utility model, which adopts the above technical solution, are:

[0008] This cement bulk loading machine eliminates the need for manual climbing of the tanker truck to adjust the position of the telescopic hose. By moving the cone bucket assembly along the X and Y axes, the filling port and the end of the telescopic hose can be automatically aligned. This solves the problem of traditional telescopic hoses only being able to move along a single axis (vertical), requiring manual adjustment when the tanker truck is parked with a large deviation. It can move along the X, Y, and Z axes, ensuring that the telescopic hose is always vertically aligned with the tanker truck's filling port, avoiding problems such as dust leakage caused by oblique insertion or incomplete insertion.

[0009] As a preferred embodiment, a further technical solution of this utility model is:

[0010] Preferably, the frame includes a base frame, with side support seats on both the left and right sides of the base frame. A first traveling beam is arranged between the two support seats along the X-axis. A cover plate is also provided at the bottom of the two support seats. A feed hole is provided on the cover plate. The discharge valve port of the unloading device is connected to the cover plate and is positioned directly opposite the feed hole. The side support seats and the cover plate adopt a bolt quick-release structure, which facilitates subsequent disassembly, maintenance, and replacement of parts.

[0011] Preferably, the unloading device includes an unloading hopper, with a discharge valve port connected to the lower end of the unloading hopper; an arc-shaped valve plate is rotatably connected in the unloading hopper, and a valve plate drive mechanism is provided on the outside of the unloading hopper. The valve plate drive mechanism is connected to the arc-shaped valve plate for driving the valve plate to rotate and adjust the opening size of the guide port at the lower end of the unloading hopper.

[0012] Preferably, the X-axis moving cone bucket assembly includes a first support base, on which a first slider is disposed. A first guide rail is disposed on the lower end surface of the cover plate corresponding to the first slider, and the first slider is slidably connected to the first guide rail. A first wheel assembly is also disposed on the first support base, and the first wheel assembly is slidably connected to a first traveling beam. A first guiding cone bucket and a second traveling beam disposed along the Y-axis are also connected to the first support base. A first cone bucket support plate is connected to the bottom of the first support base, and a first discharge port is disposed on the first cone bucket support plate. The discharge port of the first guiding cone bucket is connected to the first cone bucket support plate and faces directly opposite to it. The first discharge port; the Y-axis moving cone bucket assembly includes a second support base, on which a second slider is provided. A second guide rail is provided on the lower end surface of the first cone bucket support plate corresponding to the second slider, and the second slider is slidably connected to the second guide rail. A second wheel assembly is also provided on the second support base, and the second wheel assembly is slidably connected to the second traveling beam. A second guide cone bucket is also connected to the second support base. A second cone bucket support plate is connected to the bottom of the second support base. A second discharge port is provided on the second cone bucket support plate, and the discharge port of the second guide cone bucket is connected to the second cone bucket support plate and is directly opposite the second discharge port.

[0013] Preferably, the X-axis moving drive mechanism includes a first drive motor mounted on the cover plate, a first drive gear mounted on the output shaft of the first drive motor, a first rack plate mounted on the side of the first support base, and the first drive gear meshing with the first rack plate; the Y-axis moving drive mechanism includes a second drive motor mounted on the first cone bucket support base, a second drive gear connected to the output shaft of the second drive motor, a second rack plate mounted on the side of the second support base, and the second drive gear meshing with the second rack plate.

[0014] Preferably, the telescopic hose includes a telescopic outer ring and a telescopic inner ring. The telescopic inner ring is composed of several unit cones inserted vertically. The telescopic outer ring is provided with several layers of support rings at intervals. Each unit cone is connected to the corresponding support ring through a support rib. A discharge pipe is connected to the second discharge port of the Y-axis moving cone assembly. The lower end of the discharge pipe is inserted into the uppermost unit cone. The support rings provide radial rigidity to the telescopic outer ring without affecting its telescopic structure, thereby improving the telescopic hose's resistance to wind swaying. The discharge pipe and the unit cones adopt a cone-face self-centering structure to avoid material accumulation and jamming, and to prevent material leakage.

[0015] Preferably, the hose control mechanism includes a winch mounted on the Y-axis moving cone bucket assembly; it also includes a number of lifting rings spaced circumferentially on the outside of the retractable outer ring, and a number of winding reels spaced at intervals corresponding to the number of lifting rings on the Y-axis moving cone bucket assembly, with the output shaft of the winch passing through the winding reels; a number of guide wheels are provided on the Y-axis moving cone bucket assembly corresponding to the lifting rings, and the wire rope in the winding reel passes around the guide wheels and connects to the corresponding lifting ring.

[0016] Preferably, the lower end of the retractable outer ring is detachably connected to an outer cone, the lower end of the lowest unit cone is connected to a discharge cone, and the lower end of the discharge cone is detachably connected to a bulk material cone. By adjusting the connection height of the bulk material cone, the gap between the outer cone and the bulk material cone can be controlled. By adjusting the gap between the outer cone and the bulk material cone, the discharge flow rate can be easily adjusted. At the same time, cement is filled into the tanker through the bulk material cone, forcing the cement to fall along the cone surface of the guide cone, avoiding material accumulation caused by direct impact.

[0017] Preferably, the Y-axis moving cone assembly is also equipped with an exhaust pipe, the lower end of which extends into the discharge cone and exits through the material dispersing cone; this avoids excessive back pressure inside the can during filling and prevents material spraying.

[0018] Preferably, the Y-axis moving drive mechanism is provided with a first sensor for detecting whether the telescopic hose has retracted into place, and the telescopic hose is provided with a second sensor for detecting whether the telescopic hose has descended into place. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the cement bulk loading machine in this embodiment of the present invention;

[0020] Figure 2 This is a schematic diagram of the unloading device in an embodiment of this utility model;

[0021] Figure 3 This is a schematic diagram of the frame structure in an embodiment of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the X-axis moving cone bucket assembly and the Y-axis moving cone bucket assembly in the embodiments of this utility model;

[0023] Figure 5 This is a schematic diagram of the hose control mechanism in an embodiment of this utility model;

[0024] Figure 6 This is a schematic cross-sectional view of the bottom of the telescopic hose in an embodiment of this utility model.

[0025] Explanation of reference numerals in the attached drawings: 1. Frame; 101. Base frame; 102. Side support seat; 103. First traveling beam; 104. Cover plate; 2. Unloading device; 201. Unloading hopper; 202. Arc-shaped valve plate; 203. Valve plate drive mechanism; 3. Discharge valve port; 4. Discharge flange; 5. X-axis moving cone bucket assembly; 501. First support seat; 502. First guide cone bucket; 503. First cone bucket support plate; 504. Second traveling beam; 6. Y-axis moving cone bucket assembly; 601. Second support seat; 602. Second guide cone bucket; 603. Second cone bucket support plate; 7. Telescopic hose; 701. Telescopic outer ring; 702. Unit cone; 703. Discharge cone bucket; 704. Support ring; 705. Support rib; 8. 801. Hoist control mechanism; 802. Winding reel; 803. Guide wheel; 804. Wire rope; 805. Lifting ring; 9. Camera; 10. First sensor; 11. Second sensor; 12. First drive motor; 13. First drive gear; 14. First rack plate; 15. First wheel assembly; 1501. Wheel set connecting seat; 1502. Pressure roller adjusting plate; 1503. Pressure roller; 1504. Connecting shaft; 16. Second drive motor; 17. Second drive gear; 18. Second rack plate; 19. Feed pipe; 20. Exhaust pipe; 21. Dust exhaust pipe; 22. Outer cone; 23. Clamp; 24. Material dispersing cone; 25. First connecting plate; 26. Second connecting plate; 27. Second wheel set. Detailed Implementation

[0026] The present invention will be further described below with reference to specific embodiments. The purpose of this description is only to better understand the content of the present invention. Therefore, the examples given do not limit the scope of protection of the present invention.

[0027] like Figures 1 to 6As shown, this embodiment provides a cement bulk loading machine, including a frame 1, and further including a discharge device 2 detachably connected to the frame 1; an X-axis moving cone bucket assembly 5 slidably connected to the frame 1, capable of sliding along the X-axis direction on the frame 1, and the inlet of the X-axis moving cone bucket assembly 5 is located below the outlet valve 3 of the discharge device 2; an X-axis moving drive mechanism is disposed on the frame 1 and drivenly connected to the X-axis moving cone bucket assembly 5; and a Y-axis moving cone bucket assembly 6 slidably connected to the X-axis moving cone bucket assembly 5, capable of sliding along the X-axis direction. The moving cone bucket assembly 5 slides along the Y-axis, and the feed inlet of the Y-axis moving cone bucket assembly 6 is located below the first discharge outlet of the X-axis moving cone bucket assembly 5; the Y-axis moving drive mechanism is mounted on the X-axis moving cone bucket assembly 5 and is connected to the Y-axis moving cone bucket assembly 6 in a transmission manner; the telescopic hose 7 is connected to the bottom of the Y-axis moving cone bucket assembly 6, and the feed inlet of the telescopic hose 7 is directly opposite the second discharge outlet of the Y-axis moving cone bucket assembly 6; the hose control mechanism 8 is mounted on the Y-axis moving drive mechanism and is connected to the telescopic hose 7 to drive the telescopic hose 7 to extend or retract. In this embodiment, the cement bulk loading machine can be used in conjunction with the camera 9 connected to the main controller. The camera is connected to the bottom of the Y-axis moving cone assembly 6 via a camera bracket to provide feedback on the position of the tanker's filling port. The main controller connects to the camera 9, the hose control mechanism 8, the X-axis moving drive mechanism, and the Y-axis moving drive mechanism to automatically identify the filling port position and control the X-axis and Y-axis moving drive mechanisms to move the telescopic hose 7 into position. The main controller uses a Siemens S7-1200 with an integrated EtherCAT communication module. The camera 9 uses a Basler-ace-acA2000-50gm and can be used with an infrared supplementary light.

[0028] like Figure 3 The frame 1 includes a base frame 101, with side support seats 102 on both the left and right sides of the base frame 101. A first traveling beam 103 is arranged between the two side support seats 102 along the X-axis. A cover plate 104 is also provided at the bottom of the two support seats. A feed hole is provided on the cover plate 104. The discharge valve port 3 of the unloading device 2 is connected to the cover plate 104 and is positioned directly opposite the feed hole. The side support seats 102 and the cover plate 104 adopt a bolt quick-release structure, which facilitates subsequent disassembly, maintenance, and replacement of parts. In this embodiment, two first traveling beams 103 are arranged at intervals.

[0029] like Figure 2 , Figure 3As shown, the unloading device 2 includes an unloading hopper 201, and a discharge valve port 3 is connected to the lower end of the unloading hopper 201. A valve plate drive shaft is rotatably connected to the unloading hopper 201 through a bearing. An arc-shaped valve plate 202 is provided on the valve plate drive shaft (used to control the opening size of the bottom guide port of the unloading hopper 201). A valve plate drive mechanism 203 is provided on the outside of the unloading hopper 201. The valve plate drive mechanism 203 is connected to the arc-shaped valve plate 202 for driving the valve plate to rotate. In this embodiment, the valve plate drive mechanism 203 can be a motor, a cylinder, or an electric cylinder. The output shaft of the motor is connected to the valve plate drive shaft, and the cylinder or electric cylinder is hinged to the valve plate drive shaft through a connecting rod.

[0030] like Figures 2 to 4 As shown, the X-axis moving cone bucket assembly 5 includes a first support base 501, on which a first slider is provided. A first guide rail is provided on the lower end surface of the cover plate 104 corresponding to the first slider, and the first slider is slidably connected to the first guide rail. A first wheel assembly 15 is also provided on the first support base 501, and the first wheel assembly 15 is slidably connected to the first traveling beam 103. A first guiding cone bucket 502 and a second traveling beam 504 arranged along the Y-axis are also connected to the first support base 501. A first cone bucket support plate 503 is connected to the bottom of the first support base 501. A first discharge port is provided on the first cone bucket support plate 503. The discharge port of the first guiding cone bucket 502 is connected to the first cone bucket support plate 503 and is directly opposite the first discharge port. The Y-axis moving cone bucket assembly 6 includes a second support base 601. The second support base 601 is equipped with a second slider, and the lower end surface of the first cone bucket support plate 503 is equipped with a second guide rail corresponding to the second slider. The second slider is slidably connected to the second guide rail. The second support base 601 is also equipped with a second wheel set of 27 pieces, which is slidably connected to the second traveling beam 504. The second support base 601 is also connected to a second guide cone bucket 602. The bottom of the second support base 601 is connected to a second cone bucket support plate 603, which is equipped with a second discharge port. The discharge port of the second guide cone bucket 602 is connected to the second cone bucket support plate 603 and is directly opposite the second discharge port. The first traveling beam 103 and the second traveling beam 504 are made of I-beams. The first slider, the second slider, the first guide rail, and the second guide rail are all made of nylon material.

[0031] A first wheel assembly 15 is provided at the front and rear of the first support base 501. The first wheel assembly 15 includes wheel set connecting seats 1501 symmetrically arranged on the left and right sides of the first support base 501. A pressure wheel adjusting plate 1502 is bolted to the wheel set connecting seat 1501. The pressure wheel adjusting plate 1502 is vertically arranged. A connecting shaft 1504 with a continuous length is rotatably connected to the upper end of the two pressure wheel adjusting plates 1502. Two pressure wheels 1503 are arranged on the connecting shaft 1504 corresponding to the two first traveling beams 103. The second wheel set 27 pieces have the same structure as the first wheel assembly 15. The two pressure wheels 1503 are arranged corresponding to the two second traveling beams 504, which will not be described in detail here.

[0032] like Figure 3 The X-axis movement drive mechanism includes a first drive motor 12 mounted on the cover plate 104, a first drive gear 13 mounted on the output shaft of the first drive motor 12, and a first rack plate 14 mounted on the side of the first support base 501. The first drive gear 13 meshes with the first rack plate 14. Figure 4 The Y-axis movement drive mechanism includes a second drive motor 16 mounted on a first cone-shaped support. The output shaft of the second drive motor 16 is connected to a reduction motor, and a second drive gear 17 is connected to the output shaft of the reduction motor. A second rack plate 18 is mounted on the side of the second support 601, and the second drive gear 17 meshes with the second rack plate 18. The first drive motor 12 and the second drive motor 16 can be Panasonic MHMF082L1U2M servo motors.

[0033] like Figure 5 , Figure 6 The telescopic hose 7 includes a telescopic outer ring 701 and a telescopic inner ring. The telescopic inner ring is composed of several vertically inserted unit cones 702. The telescopic outer ring 701 is provided with several layers of support rings 704 at intervals. Each unit cone 702 is connected to the corresponding support ring 704 through a support rib 705. A discharge pipe 19 is connected to the second discharge port of the Y-axis moving cone assembly 6. The lower end of the discharge pipe 19 is inserted into the uppermost unit cone 702. The telescopic outer ring 701 can be made of fabric (such as wear-resistant industrial canvas or polyester coated fabric) or corrugated pipe.

[0034] like Figures 3 to 5As shown, the hose control mechanism 8 includes a winch 801, which is mounted on the Y-axis moving cone assembly 6; it also includes a plurality of lifting rings 805 spaced circumferentially on the outside of the retractable outer ring 701; a plurality of winding reels 802 are spaced at intervals corresponding to the number of lifting rings 805 on the Y-axis moving cone assembly 6; the output shaft of the winch 801 passes through the winding reels 802; a plurality of guide wheels 803 are provided on the Y-axis moving cone assembly 6 corresponding to the lifting rings 805; the wire rope 804 in the winding reel 802 passes around the guide wheels 803 and connects to the corresponding lifting ring 805. In this embodiment, three lifting rings 805 are spaced circumferentially on the outside of the retractable outer ring 701.

[0035] like Figure 6 The lower end of the retractable outer ring 701 is detachably connected to an outer cone 22, and the lower end of the lowest unit cone 702 is connected to a discharge cone 703. The lower end of the discharge cone 703 is detachably connected to a material dispersing cone 24. Specifically, a connecting ring is provided along the lower edge of the retractable outer ring 701, and a clamp 23 is provided along the upper edge of the outer cone 22. The outer cone 22 is connected to the connecting ring via the clamp 23, facilitating the removal of the outer cone 22 and adjustment of the height of the material dispersing cone 24. A first connecting plate 25 is provided on the discharge cone 703, and a second connecting plate 26 is provided on the material dispersing cone 24. The first connecting plate 25 has several first adjustment holes, and the second connecting plate 26 has several second adjustment holes. The height of the material dispersing cone 24 is adjusted by connecting bolts and nuts to select appropriate positions for the first and second adjustment holes. By adjusting the Z-axis position of the material dispersing cone 24, the gap between the outer cone 22 and the material dispersing cone 24 can be controlled, thereby adjusting the discharge flow rate.

[0036] like Figure 5 , Figure 6 The second cone support plate 603 of the Y-axis moving cone assembly 6 is also equipped with an exhaust pipe 20. The lower end of the exhaust pipe 20 extends into the discharge cone 703 and exits through the material dispersing cone 24; this prevents excessive back pressure inside the can during filling and avoids material spraying. In this embodiment, the second cone support plate 603 is also equipped with a dust discharge pipe 21, which is connected to the dust removal pipe and connects to the gap between the retractable outer ring 701 and the retractable inner ring.

[0037] like Figure 1 , Figure 5 A first sensor 10 is installed on the Y-axis movement drive mechanism to detect whether the telescopic hose 7 has retracted into place, and a second sensor 11 is installed on the telescopic hose 7 to detect whether the telescopic hose 7 has descended into place. The first sensor 10 and the second sensor 11 are connected to the main controller. The first sensor 10 and the second sensor 11 can be equivalent sensors such as a SICK-WL12-3P2431 proximity switch or an Omron E3Z-D61 photoelectric switch.

[0038] When using this cement bulk loading machine, first park the tanker truck in position, within the allowable parking deviation range (the movement range of the X-axis moving cone assembly 5 and the Y-axis moving cone assembly 6). Then, the main controller controls the camera 9 to start, scanning the tanker truck's filling port. The camera 9 (Basler industrial CCD) captures an image of the filling port. The X / Y / Z coordinates of the filling port are calculated using existing image processing algorithms (such as OpenCV edge detection). The current position of the telescopic hose 7 is compared with the target position to determine the positional deviation. The main controller then controls the first drive motor 12 to rotate the first gear. The wheel drives the first rack plate 14 to make the X-axis moving cone bucket assembly 5 slide along the first traveling beam 103 until it is aligned with the X coordinate of the tank truck filling port; the second drive motor 16 drives the second gear to rotate, the second gear drives the second rack plate 18 to make the Y-axis moving cone bucket assembly 6 slide along the second traveling beam 504 until it is aligned with the Y coordinate of the filling port; the main controller sends a command, the winch 801 rotates, drives the winding reel 802 to rotate, releases the wire rope 804, and the telescopic hose 7 gradually descends; the second sensor 11 detects that when the lower end of the hose is 100mm away from the filling port, the descent stops and filling is prepared. The main controller can open the arc-shaped valve plate 202 by controlling the valve plate drive mechanism 203 of the unloading device 2, and the cement flows into the tank truck through the unloading hopper 201, the discharge valve port 3, the discharge flange 4, the first guide cone bucket 502, the second guide cone bucket 602, the discharge pipe 19, the telescopic hose 7, and the bulk cone 24; the exhaust pipe 20 works synchronously to balance the air pressure in the tank and prevent material spraying. After filling is completed, the main controller controls the valve plate drive mechanism 203 to close the arc valve plate 202, starts the winch 801, and the wire rope 804 pulls the telescopic hose 7 to retract until the first sensor 10 is triggered (fully retracted). The X-axis movement drive mechanism and the Y-axis movement drive mechanism drive the X-axis moving cone bucket assembly 5 and the Y-axis moving cone bucket assembly 6 back to the standby position (original pre-initial position) to wait for the next tanker truck.

[0039] Compared with existing technologies, this bulk filling machine can achieve fully automatic and precise positioning. Through the X / Y axis dual drive mechanism and vision recognition system (industrial camera plus main controller), it can automatically align the telescopic hose 7 with the tank truck filling port, completely avoiding manual climbing and adjustment. It can also achieve three-axis flexible filling: the X-axis moving cone bucket assembly 5 and the Y-axis moving cone bucket assembly 6, together with the telescopic hose 7, can adapt to the tank truck parking deviation (±500mm).

[0040] The above description is merely a preferred embodiment of the present utility model and does not limit the scope of the present utility model. All equivalent changes made based on the content of the present utility model specification and its drawings are included within the scope of the present utility model.

Claims

1. A cement bulk loading machine, comprising a frame (1), characterized in that: Also includes The unloading device (2) is detachably connected to the frame (1); The X-axis moving cone bucket assembly (5) is slidably connected to the frame (1) and can slide along the X-axis of the frame (1). The feed port of the X-axis moving cone bucket assembly (5) is located below the discharge valve port (3) of the unloading device (2). The X-axis moving drive mechanism is mounted on the frame (1) and is connected to the X-axis moving cone bucket assembly (5) via transmission. The Y-axis moving cone bucket assembly (6) is slidably connected to the X-axis moving cone bucket assembly (5) and can slide along the Y-axis of the X-axis moving cone bucket assembly (5). The feed inlet of the Y-axis moving cone bucket assembly (6) is located below the first discharge outlet of the X-axis moving cone bucket assembly (5). The Y-axis moving drive mechanism is set on the X-axis moving cone bucket assembly (5) and is connected to the Y-axis moving cone bucket assembly (6) in a transmission manner; The telescopic hose (7) is connected to the bottom of the Y-axis moving cone bucket assembly (6), and the inlet of the telescopic hose (7) is directly opposite the second outlet of the Y-axis moving cone bucket assembly (6); The hose control mechanism (8) is set on the Y-axis moving drive mechanism and connected to the telescopic hose (7) to drive the telescopic hose (7) to extend and retract.

2. The cement bulk loading machine according to claim 1, characterized in that: The frame (1) includes a base frame (101), and side support seats (102) are provided on both the left and right sides of the base frame (101). A first traveling beam (103) is provided between the two side support seats (102) along the X-axis direction. A cover plate (104) is also provided at the bottom of the two side support seats (102). A feed hole is provided on the cover plate (104). The discharge valve port (3) of the unloading device (2) is connected to the cover plate (104) and is positioned directly opposite the feed hole.

3. The cement bulk loading machine according to claim 2, characterized in that: The unloading device (2) includes an unloading hopper (201) and a discharge valve (3) connected to the lower end of the unloading hopper (201). An arc-shaped valve plate (202) is rotatably connected in the unloading hopper (201), and a valve plate drive mechanism (203) is provided on the outside of the unloading hopper (201). The valve plate drive mechanism (203) is connected to the arc-shaped valve plate (202) for driving the valve plate to rotate and adjusting the size of the guide port at the lower end of the unloading hopper (201).

4. The cement bulk loading machine according to claim 2, characterized in that: The X-axis moving cone bucket assembly (5) includes a first support base (501), on which a first slider is provided. A first guide rail is provided on the lower end face of the cover plate (104) corresponding to the first slider, and the first slider is slidably connected to the first guide rail. A first wheel assembly (15) is also provided on the first support base (501), and the first wheel assembly (15) is slidably connected to the first traveling beam (103). A first guiding cone bucket (502) and a second traveling beam (504) arranged along the Y-axis are also connected to the first support base (501). A first cone bucket support plate (503) is connected to the bottom of the first support base (501), and a first discharge port is provided on the first cone bucket support plate (503). The discharge port of the first guiding cone bucket (502) is connected to the first cone bucket support plate (503), and is directly connected to the first cone bucket support plate (503). For the first discharge port; the Y-axis moving cone bucket assembly (6) includes a second support base (601), a second slider is provided on the second support base (601), a second guide rail is provided on the lower end surface of the first cone bucket support plate (503) corresponding to the second slider, and the second slider is slidably connected to the second guide rail; a second wheel set (27) is also provided on the second support base (601), and the second wheel set (27) is slidably connected to the second traveling beam (504); a second guide cone bucket (602) is also connected on the second support base (601), a second cone bucket support plate (603) is connected to the bottom of the second support base (601), a second discharge port is provided on the second cone bucket support plate (603), and the discharge port of the second guide cone bucket (602) is connected to the second cone bucket support plate (603) and is directly opposite the second discharge port.

5. The cement bulk loading machine according to claim 4, characterized in that: The X-axis moving drive mechanism includes a first drive motor (12) mounted on the cover plate (104), a first drive gear (13) mounted on the output shaft of the first drive motor (12), a first rack plate (14) mounted on the side of the first support base (501), and the first drive gear (13) meshing with the first rack plate (14); the Y-axis moving drive mechanism includes a second drive motor (16) mounted on the first cone bucket support base, a second drive gear (17) connected to the output shaft of the second drive motor (16), a second rack plate (18) mounted on the side of the second support base (601), and the second drive gear (17) meshing with the second rack plate (18).

6. The cement bulk loading machine according to claim 1, characterized in that: The telescopic hose (7) includes a telescopic outer ring (701) and a telescopic inner ring. The telescopic inner ring is composed of several unit cones (702) that are inserted vertically. Several layers of support rings (704) are spaced apart on the telescopic outer ring (701). Each unit cone (702) is connected to the corresponding support ring (704) through a support rib (705). A discharge pipe (19) is connected to the second discharge port of the Y-axis moving cone assembly (6). The lower end of the discharge pipe (19) is inserted into the uppermost unit cone (702).

7. The cement bulk loading machine according to claim 6, characterized in that: The hose control mechanism (8) includes a winch (801) which is mounted on the Y-axis moving cone bucket assembly (6); it also includes a number of lifting rings (805) spaced circumferentially on the outside of the retractable outer ring (701), and a number of winding discs (802) spaced at intervals corresponding to the number of lifting rings (805) on the Y-axis moving cone bucket assembly (6), and the output shaft of the winch (801) passes through the winding discs (802); a number of guide wheels (803) are provided on the Y-axis moving cone bucket assembly (6) corresponding to the lifting rings (805), and the wire rope (804) in the winding disc (802) passes around the guide wheel (803) and connects to the corresponding lifting ring (805).

8. The cement bulk loading machine according to claim 6, characterized in that: The lower end of the retractable outer ring (701) is detachably connected to an outer cone (22), the lower end of the bottom unit cone (702) is connected to a discharge cone (703), and the lower end of the discharge cone (703) is detachably connected to a bulk material cone (24). By adjusting the connection height of the bulk material cone (24), the gap between the outer cone (22) and the bulk material cone (24) can be controlled.

9. The cement bulk loading machine according to claim 8, characterized in that: The Y-axis moving cone bucket assembly (6) is also equipped with an exhaust pipe (20), the lower end of which extends into the discharge cone bucket (703) and exits through the bulk material cone (24).

10. The cement bulk loading machine according to claim 1, characterized in that: The Y-axis moving drive mechanism is equipped with a first sensor (10) for detecting whether the telescopic hose (7) has retracted into place, and the telescopic hose (7) is equipped with a second sensor (11) for detecting whether the telescopic hose (7) has descended into place.

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