Microbial degradation device for sludge
By employing a combination of fixed plates and push plates in the sludge microbial degradation device, the lifting plate is driven to perform vertical reciprocating motion, increasing the contact area between sludge and microbial inoculum. Oxygen is provided through stirring fan blades and air inlet pipes, solving the problems of long sludge degradation time and poor effect, and achieving more efficient sludge degradation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN YANJIANG ENVIRONMENTAL TECH CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-04-24
AI Technical Summary
Existing sludge microbial degradation devices have limited contact area between sludge and microbial strains and use a single mixing method, resulting in long degradation time and poor degradation effect.
The combination of fixed plates and push plates drives the lifting plate to move vertically back and forth, increasing the contact area between sludge and microbial inoculants. Oxygen is provided through the stirring fan blades and air inlet pipe to promote mixing and degradation.
It improves the uniformity of mixing sludge and microbial strains, shortens the degradation time, and enhances the degradation effect of sludge.
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Figure CN224160533U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sludge treatment technology, specifically to a microbial degradation device for sludge. Background Technology
[0002] A sludge microbial degradation device is a specialized device for treating sludge. It decomposes organic matter in the sludge into harmless substances through the biodegradation of microorganisms, thereby achieving sludge reduction, stabilization, and harmless treatment. In the prior art, patent CN 212093719 U discloses a soil microbial degradation device, including a degradation box, a degradation pool, a mixing component, load-bearing rods, a top plate, a lighting component, a ventilation component, a drain valve, an electrical control board, and support legs. The degradation box has a degradation pool inside its end face, and the mixing component is installed inside the degradation pool. Load-bearing rods are fixedly installed around the top end face of the degradation box, and a top plate is fixedly installed on the top of the load-bearing rods. While this device can mix soil and microbial inoculants during use, the mixing method is relatively simple, the degradation time is relatively long, and the contact area between the soil and microbial inoculants is limited, ultimately reducing the degradation effect on the soil. Therefore, we propose a sludge microbial degradation device. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a microbial degradation device for sludge. Through the cooperation of a fixed plate and a push plate, the lifting plate can be driven to perform vertical reciprocating motion, thereby continuously tumbling the sludge and microbial inoculum, increasing the contact area between the sludge and microbial inoculum, so that the sludge and microbial inoculum can be mixed evenly, improving the degradation effect of sludge, shortening the time spent on sludge degradation, and effectively solving the problems in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a microbial degradation device for sludge, comprising a box, a protective cover provided on the left side of the upper end of the box, a box door hinged to the front side of the top wall of the box, an output rod slidably connected to the middle of the top wall of the box, stirring blades respectively provided on the lower side of the outer arc surface of the output rod, a discharge pipe provided in the discharge port opened on the lower side of the outer arc surface of the box, a discharge valve connected in series in the middle of the discharge pipe, and a drive mechanism;
[0005] Drive mechanism: It includes a fixed plate, a mounting rod, and a push plate. The mounting rod is rotatably connected to the lower side of the front wall of the protective cover. A push plate is provided on the rear side of the outer arc surface of the mounting rod. A fixed plate is provided on the lower side inside the protective cover. The upper end of the push plate contacts the lower end of the fixed plate. Through the cooperation of the fixed plate and the push plate, the lifting plate can be driven to perform vertical reciprocating motion, thereby continuously tumbling the sludge and microbial inoculants. This increases the contact area between the sludge and microbial inoculants, allowing them to mix evenly, improving the degradation effect of the sludge, and shortening the time spent degrading the sludge.
[0006] Furthermore, it also includes a control switch assembly, which is located outside the enclosure. The input terminal of the control switch assembly is electrically connected to an external power supply and can regulate the electrical components inside the equipment.
[0007] Furthermore, the drive mechanism also includes fixed rods, mounting rings, a rotating cylinder, and an adjusting bearing. The rotating cylinder is rotatably connected to the right side of the top wall of the protective cover. Fixed rods are slidably connected in the limiting grooves opened in the middle of the outer arc surface of the rotating cylinder. All four fixed rods are set on the upper side of the outer arc surface of the output rod. The outer ends of the fixed rods are fixedly connected to the inner ring surface of the adjusting bearing. The mounting ring is movably sleeved on the lower side of the outer arc surface of the rotating cylinder. A fixed plate is set on the front side of the outer arc surface of the adjusting bearing. The adjusting bearing is fixedly connected to the middle of the inner arc surface of the mounting ring, and can drive the output rod to perform vertical reciprocating motion.
[0008] Furthermore, the drive mechanism also includes a central wheel, a transmission plate, a drive motor, and an adjusting rod. The drive motor is located on the left side of the front end of the protective cover. A central wheel is located at the rear end of the drive motor output shaft. An adjusting rod is rotatably connected to the right side of the rear end of the central wheel. A transmission plate is located in the middle of the outer arc surface of the adjusting rod. The right side of the rear end of the transmission plate is rotatably connected to the middle of the front end of the push plate, which can drive the transmission plate to move.
[0009] Furthermore, a motor is installed on the right side of the upper end of the protective cover. The lower end of the motor output shaft is fixedly connected to the upper end of the rotating cylinder. The input end of the motor is electrically connected to the output end of the control switch group, which can drive the stirring fan blades to rotate through the output rod.
[0010] Furthermore, uprights are provided on the left and right sides between the top wall of the protective cover and the upper end of the box. The two uprights are slidably connected to the sliding holes provided on the lower end of the fixing plate. Springs are provided between the lower end of the fixing plate and the upper end of the box. The springs are all sleeved on the outside of the lower side of the uprights. The tension generated by the spring contraction will drive the mounting ring to move downward and reset through the fixing plate.
[0011] Furthermore, an air inlet is provided in the air inlet on the upper side of the outer arc surface of the box, and an air inlet valve is connected in series in the middle of the air inlet. An exhaust pipe is provided in the exhaust port on the rear side of the upper end of the box, and an exhaust valve is connected in series in the middle of the exhaust pipe. This can provide oxygen, promote the growth and metabolism of aerobic microorganisms, and accelerate the degradation of organic matter in the sludge.
[0012] Furthermore, lifting plates are respectively provided in the middle part of the outer arc surface of the output rod. The lifting plates are spaced apart from the stirring fan blades of the same height. During the movement of the lifting plates, the sludge and microbial inoculants will be continuously tumbled to ensure the uniformity of the mixing of sludge and microbial inoculants.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This sludge microbial degradation device has the following advantages:
[0014] The combination of the fixed plate and the push plate enables the lifting plate to move vertically back and forth, thereby continuously tumbling the sludge and microbial inoculants. This increases the contact area between the sludge and microbial inoculants, allowing them to mix evenly, improving the sludge degradation effect and shortening the time required for sludge degradation. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic cross-sectional view of the right side of this utility model;
[0017] Figure 3 This is a schematic diagram of the internal structure of the protective cover of this utility model;
[0018] Figure 4 This is a schematic diagram of the internal structure of the rotating cylinder of this utility model;
[0019] Figure 5 This is an enlarged structural diagram of point A in this utility model.
[0020] In the diagram: 1. Box body, 2. Control switch group, 3. Protective cover, 4. Output rod, 5. Stirring fan blade, 6. Lifting plate, 7. Drive mechanism, 701. Fixing rod, 702. Mounting ring, 703. Rotating cylinder, 704. Fixing plate, 705. Mounting rod, 706. Push plate, 707. Center wheel, 708. Transmission plate, 709. Drive motor, 710. Adjusting bearing, 711. Adjusting rod, 8. Vertical rod, 9. Spring, 10. Motor, 11. Box door, 12. Discharge pipe, 13. Inlet pipe, 14. Exhaust pipe. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figure 1-5 This embodiment provides a technical solution: a sludge microbial degradation device, including a box 1, a protective cover 3 on the upper left side of the box 1, a box door 11 hinged to the front side of the top wall of the box 1, an output rod 4 slidably connected to the middle of the top wall of the box 1, stirring blades 5 respectively provided on the lower side of the outer arc surface of the output rod 4, a discharge pipe 12 provided in the discharge port opened on the lower side of the outer arc surface of the box 1, and a discharge valve connected in series in the middle of the discharge pipe 12. The operator opens the box door 11, and then the external conveying equipment adds the sludge to be degraded and microbial inoculum into the interior of the box 1. After the addition is completed, the operator closes the box door 11 again (the locking method when the box door 11 is closed is the commonly used technology of door lock and box body connection in the prior art), and also includes a drive mechanism 7;
[0023] Drive mechanism 7 includes a fixed plate 704, a mounting rod 705, and a push plate 706. The mounting rod 705 is rotatably connected to the lower side of the front wall of the protective cover 3. The push plate 706 is provided on the rear side of the outer arc surface of the mounting rod 705. The fixed plate 704 is provided on the lower side inside the protective cover 3. The upper end of the push plate 706 contacts the lower end of the fixed plate 704. Drive mechanism 7 also includes a fixed rod 701, a mounting ring 702, a rotating cylinder 703, and an adjusting bearing 710. The rotating cylinder 703 is rotatably connected to the right side of the top wall of the protective cover 3. Fixed rods 701 are slidably connected in the limiting grooves opened in the middle of the outer arc surface of the rotating cylinder 703. All four fixed rods 701 are provided on the upper side of the outer arc surface of the output rod 4. The outer ends of the fixed rods 701 are fixedly connected to the inner ring surface of the adjusting bearing 710. The mounting ring 702 is movably sleeved on the lower side of the outer arc surface of the rotating cylinder 703. The fixed plate 704 is provided on the front side of the outer arc surface of the adjusting bearing 710. The adjusting bearing 710 is fixedly connected to the middle of the inner arc surface of the mounting ring 702. The drive mechanism 7 also includes a central wheel 707, a transmission plate 708, a drive motor 709, and an adjusting rod 711. The drive motor 709 is located on the left side of the front end of the protective cover 3. The central wheel 707 is located at the rear end of the output shaft of the drive motor 709. The adjusting rod 711 is rotatably connected to the right side of the rear end of the central wheel 707. The transmission plate 708 is located in the middle of the outer arc surface of the adjusting rod 711. The right side of the rear end of the transmission plate 708 is rotatably connected to the middle of the front end of the push plate 706. Through the cooperation of the fixed plate 704 and the push plate 706, the lifting plate 6 can be driven to perform vertical reciprocating motion, thereby continuously tumbling the sludge and microbial inoculum, thereby increasing the contact area between the sludge and microbial inoculum, so that the sludge and microbial inoculum can be mixed evenly, improving the degradation effect of the sludge and shortening the time spent degrading the sludge.
[0024] It also includes a control switch group 2, which is located outside the housing 1. The input terminal of the control switch group 2 is electrically connected to an external power supply and can regulate the electrical components inside the equipment.
[0025] Among them: a motor 10 is installed on the right side of the upper end of the protective cover 3. The lower end of the output shaft of the motor 10 is fixedly connected to the upper end of the rotating cylinder 703. The input end of the motor 10 is electrically connected to the output end of the control switch group 2. The motor 10 starts to run through the control switch group 2. The output shaft of the motor 10 drives the rotating cylinder 703 to rotate. During the rotation, the rotating cylinder 703 drives the output rod 4 to rotate through the fixed rod 701. The output rod 4 drives the stirring fan blade 5 to rotate, thereby stirring and mixing the sludge and microbial inoculum.
[0026] Among them: uprights 8 are respectively provided on the left and right sides between the top wall of the protective cover 3 and the upper end of the box 1. The two uprights 8 are slidably connected to the corresponding sliding holes provided on the lower end of the fixing plate 704. Springs 9 are respectively provided between the lower end of the fixing plate 704 and the upper end of the box 1. The springs 9 are all sleeved on the outside of the lower side of the uprights 8. The tension generated by the contraction of the springs 9 will drive the mounting ring 702 to move downward and reset through the fixing plate 704. The mounting ring 702 will drive the output rod 4 to move downward and reset through the fixing rod 701. The output rod 4 will drive the lifting plate 6 to move downward and reset.
[0027] Specifically: an air inlet pipe 13 is installed inside the air inlet on the upper side of the outer arc surface of the box 1, and an air inlet valve is connected in series in the middle of the air inlet pipe 13. An exhaust pipe 14 is installed inside the exhaust outlet on the rear side of the upper end of the box 1, and an exhaust valve is connected in series in the middle of the exhaust pipe 14. During the process of microbial degradation of sludge, the air supply equipment injects air into the interior of the box 1 through the air inlet pipe 13, and the air inside the box 1 is discharged through the exhaust pipe 14, thereby providing oxygen, promoting the growth and metabolism of aerobic microorganisms, and accelerating the degradation of organic matter in the sludge.
[0028] Among them, lifting plates 6 are respectively set in the middle part of the outer arc surface of the output rod 4. The lifting plates 6 are set at intervals with the stirring fan blades 5 at the same height. During the movement, the lifting plates 6 will continuously tumble the sludge and microbial inoculants to ensure the uniformity of the mixing of sludge and microbial inoculants.
[0029] The working principle of the sludge microbial degradation device provided by this utility model is as follows: Before use, first connect the discharge pipe 12 to the external sludge discharge pump, and then connect the air inlet pipe 13 to the external air supply equipment. During the subsequent use of the sludge microbial degradation device, the operator first climbs to the top of the chamber 1 using a ladder or other tools, then opens the chamber door 11. The external conveying equipment then adds the sludge to be degraded and the microbial inoculum into the chamber 1. After adding, the operator closes the chamber door 11 again, then opens the air inlet valve and exhaust valve, and finally leaves the chamber 1. Then, through the control of the switch group 2, the motor 10 starts running. The output shaft of the motor 10 drives the rotating drum 703 to rotate. During the rotation of the rotating drum 703... During the process, the fixed rod 701 drives the output rod 4 to rotate, which in turn drives the stirring fan blades 5 to rotate, thereby mixing the sludge and microbial inoculum. Simultaneously, through the control switch group 2, the drive motor 709 starts running. The output shaft of the drive motor 709 drives the central wheel 707 to rotate. The output shaft of the drive motor 709 and the central wheel 707 share the same central axis. When the central wheel 707 rotates, it drives the adjusting rod 711 to rotate around the axis of the central wheel 707. Because the axis of the adjusting rod 711 does not coincide with that of the central wheel 707, the adjusting rod 711 will experience lateral and vertical displacement during its circular motion. When the adjusting rod 711 rotates to the left side of the central wheel 707, the adjusting rod 711 will move through the transmission plate 70... 8. A leftward pulling force is applied to the push plate 706, causing it to rotate upward around the mounting rod 705. During this rotation, the push plate 706 exerts an upward pushing force on the fixed plate 704. The spring 9 extends, causing the fixed plate 704 to move the fixed rod 701 upward via the mounting ring 702. The fixed rod 701 then moves the lifting plate 6 upward via the output rod 4. When the adjusting rod 711 rotates to the right of the center wheel 707, it exerts a rightward pushing force on the push plate 706 via the transmission plate 708, causing it to rotate downward around the mounting rod 705. At this time, the pulling force generated by the contraction of the spring 9 moves the mounting ring 702 downward to reset via the fixed plate 704. The mounting ring 702 will... The fixed rod 701 drives the output rod 4 to move downwards and reset, which in turn drives the lifting plate 6 to move downwards and reset, thereby causing the lifting plate 6 to perform vertical reciprocating motion. During the movement, the lifting plate 6 continuously agitates the sludge and microbial inoculants, ensuring the uniformity of the mixture. During the process of microbial inoculants degrading the sludge, the air supply device injects air into the interior of the chamber 1 through the air inlet pipe 13, and the air inside the chamber 1 is discharged through the exhaust pipe 14, thereby providing oxygen, promoting the growth and metabolism of aerobic microorganisms, and accelerating the degradation of organic matter in the sludge. After the sludge degradation is completed, the drain valve is opened, and the degraded sludge in the chamber 1 is discharged through the discharge pipe 12 by the external sludge discharge pump.
[0030] It is worth noting that the drive motor 709 and motor 10 disclosed in the above embodiments can be selected as 5IK200A-AF, and the control switch group 2 is provided with control buttons corresponding one-to-one with the drive motor 709 and motor 10 for controlling their switching.
[0031] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A sludge microbial degradation device, comprising a box (1), a protective cover (3) provided on the left side of the upper end of the box (1), a box door (11) hinged to the front side of the top wall of the box (1), an output rod (4) slidably connected to the middle of the top wall of the box (1), stirring blades (5) respectively provided on the lower side of the outer arc surface of the output rod (4), a discharge pipe (12) provided in the discharge port opened on the lower side of the outer arc surface of the box (1), and a discharge valve connected in series in the middle of the discharge pipe (12), characterized in that: It also includes a drive mechanism (7); Drive mechanism (7): It includes a fixed plate (704), a mounting rod (705) and a push plate (706). The mounting rod (705) is rotatably connected to the lower side of the front wall of the protective cover (3). The push plate (706) is provided on the rear side of the outer arc surface of the mounting rod (705). The fixed plate (704) is provided on the lower side inside the protective cover (3). The upper end of the push plate (706) is in contact with the lower end of the fixed plate (704).
2. The sludge microbial degradation device according to claim 1, characterized in that: It also includes a control switch group (2), which is located outside the housing (1), and the input terminal of the control switch group (2) is electrically connected to an external power supply.
3. The sludge microbial degradation device according to claim 2, characterized in that: The drive mechanism (7) also includes a fixed rod (701), a mounting ring (702), a rotating cylinder (703), and an adjusting bearing (710). The rotating cylinder (703) is rotatably connected to the right side of the top wall of the protective cover (3). Fixed rods (701) are slidably connected in the limiting groove opened in the middle of the outer arc surface of the rotating cylinder (703). The four fixed rods (701) are all set on the upper side of the outer arc surface of the output rod (4). The outer ends of the fixed rods (701) are fixedly connected to the inner ring surface of the adjusting bearing (710). The mounting ring (702) is movably sleeved on the lower side of the outer arc surface of the rotating cylinder (703). A fixed plate (704) is set on the front side of the outer arc surface of the adjusting bearing (710). The adjusting bearing (710) is fixedly connected to the middle of the inner arc surface of the mounting ring (702).
4. The sludge microbial degradation device according to claim 2, characterized in that: The drive mechanism (7) also includes a central wheel (707), a transmission plate (708), a drive motor (709), and an adjusting rod (711). The drive motor (709) is located on the left side of the front end of the protective cover (3). The rear end of the output shaft of the drive motor (709) is provided with a central wheel (707). The right side of the rear end of the central wheel (707) is rotatably connected to the adjusting rod (711). The middle part of the outer arc surface of the adjusting rod (711) is provided with a transmission plate (708). The right side of the rear end of the transmission plate (708) is rotatably connected to the middle part of the front end of the push plate (706).
5. The sludge microbial degradation device according to claim 3, characterized in that: A motor (10) is provided on the right side of the upper end of the protective cover (3). The lower end of the output shaft of the motor (10) is fixedly connected to the upper end of the rotating cylinder (703). The input end of the motor (10) is electrically connected to the output end of the control switch group (2).
6. The sludge microbial degradation device according to claim 1, characterized in that: Uprights (8) are provided on the left and right sides between the top wall of the protective cover (3) and the upper end of the box (1). The two uprights (8) are slidably connected to the sliding holes provided at the lower end of the fixing plate (704). Springs (9) are provided between the lower end of the fixing plate (704) and the upper end of the box (1). The springs (9) are all sleeved on the outside of the lower side of the uprights (8).
7. The sludge microbial degradation device according to claim 1, characterized in that: An air inlet pipe (13) is provided in the air inlet on the upper side of the outer arc surface of the box (1), and an air inlet valve is connected in series in the middle of the air inlet pipe (13). An exhaust pipe (14) is provided in the exhaust port on the rear side of the upper end of the box (1), and an exhaust valve is connected in series in the middle of the exhaust pipe (14).
8. The sludge microbial degradation device according to claim 1, characterized in that: Lifting plates (6) are respectively provided in the middle part of the outer arc surface of the output rod (4), and the lifting plates (6) are respectively spaced apart from the stirring fan blades (5) of the same height.
Citation Information
Patent Citations
Soil microbial degradation device
CN212093719U